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Category Archive : Plan for Making Chicken Dung Fertilizer

Our In-Vessel Compost Machine Factory Selection Tips

A very unique form of compost machinery that you can use with a massive is named in-vessel composting. This really is a method that involves placing all of your current compost inside a container, building, or some sort of vessel that can be manufactured from metal or plastic. There are people that have used concrete bunkers before, so long as there is proper airflow. If they could control the temperature, allowing the spot to be a bioreactor, the aerobic bacteria decomposition from the compost with cause the conversion from it into fertilizer. If you wish to obtain one of these unique compost machine factories, this is tips on how to select a business which is selling them.

Understanding In-vessel Composting

Upon having chosen a automatic composting system to position the compost in, you must regulate the airflow. This can be achieved through buried tubes, ones that can have air forced into them, under significant amounts of pressure. It biofilter are frequently used, plus degrees of moisture and also the temperature is going to be monitored all the time. Aerobic decomposition conditions will likely be met, creating the conversion of this material inside a timely way. So where do you find a manufacturer that will create entire factories which will converting chicken manure to fertilizer in this way?

In-vessel composting system for organic fertilizer production

Smart composting machine for sale

How Will You Purchase An Entire Factory That Performs This?

If you purchase an entire factory, you might be producing tons of this material every month. You will get multiple containers, filled up with plenty of compost, which can be all regulated automatically. There are often manual and fully automated machinery required for composting you could choose from. However, you have to look at the risks as well. You can find chemicals that may be produced within this process that really must be filtered out in order to avoid the chance of contaminating people utilizing the system. Simply locate a company that are experts in farm composting machine and they will likely use a factory similar to this accessible for use.

How You Can Manage The Whole System

To control the complete system, you should utilize not merely electronic sensors and systems, but additionally individuals who can monitor the entire organic manure manufacturing plant. By way of example, a process that may be electronic may be unable to detect offensive odors which could possibly be the result of anaerobic decomposition. Volatile organic compounds will also be produced, which is the reason you should put in a biofilter. In case the bio fertiliser making system is set in place properly, as well as your workers are educated to make use of this factory, it can lead to higher degrees of production with safety under consideration.

In-vessel composting system for sale

In vessel composting machine for organic fertilizer

In-vessel composting systems happen to be used for quite a while. They can be highly efficient, yet needs to be managed within an even higher-level of efficiency to guard those managing the entire factory. These are generally often delivered in multiple shipments. Placing everything together is going to take time. However, once it is actually fully functional, you will have entry to an original system for composting virtually any type of manure into fertilizer in record time. Discover more about in-vessel composting systems today.

What Is The Dry Granulation Means For Making Fertilizer Granules?

There are numerous kinds of equipment that you can use for creating fertilizer granules. This is basically the most useful strategy for storing fertilizer, perhaps for many years, but you will must have the appropriate equipment for combining materials. By utilizing the dry granulation method, you can expedite their creation of this fertilizer, despite the smallest units that are available. They implement the dry granulation method, enabling you to pelletizer all of the fertilizer you might be produced with the composting process. This is what you may expect if you choose to obtain one of these brilliant machines that can produce fertilizer granules in this manner.

Different Types Of Dry Granulation Equipment

There are 2 very popular types of dry granulating machines that are widely used to form granules for this reason. This can include a slugging machine, together with a roller compactor, each of which have positives and negatives. Each of them can do producing countless pellets every year. However, many of the businesses make use of the roller compactor simply as it is in far more efficient kind of machinery. It might easily use the dry materials that you will be providing and condense it in to the pellets that you just will use as fertilizer.

dry granulating machine for sale

dry granulating machine for sale

How Come Fertilizer Granules Stay Together?

There are additives that you can use in the fertilizer to ensure the full mixture stays together. It depends regarding how you might be categorizing the fertilizers you will be using. Additionally, it is dependent upon the mixture of materials that you will be piecing together. It is extremely common to produce NPK fertilizer. Nitrogen is probably the most critical aspects of any kind of soil you are planting in. Furthermore you will need to use phosphorus and potassium to have that proper balance. This is held together by binders that may interconnect together with the fertilizer. To help make this work, you need to recognize the functions of  drying granulating machines

How Do These Appliances Work?

The main reason they are able to produce fertilizer pellets on the principle of wet granulation is due to a rotating motion. The raw materials are simply clumped into balls. They can also be made into cylindrical pellets which can also be stored. The rate from which the equipment returns will define how fast the pellets might be produced. If you are by using a pan granulator, or rotary drum granulator, the procedure is always the same. Just make sure that you are utilizing a regular power supply to keep up our prime speeds necessity for this method to operate.

Dry granulation is probably the most advantageous way to store fertilizer. By removing the moisture in the mixture that you are increasing the program, you may ensure that the pellets will dry and maintain their integrity. Creating fertilizer granules is just not that hard to do together with the proper equipment. It must take only some hours, from beginning to end, to make many bags of the material. After that you can store what remains, or market it for some other farmers, that can be helped by the fertilizer you will be producing by using these machines.

Significance Of Selecting The Best Production Line For Making Fetilizer From Animal Manure

Do you have entry to horse, pig, or chicken manure? Do you wish to put in place a company making organic fertilizer from this manure? Organic fertilizer is huge demand and it will be produced from a number of raw materials including several types of manual from cattle, goat, chicken, or other animals.

Doing the work manually is simply unachievable as it takes plenty of effort. That is why serious companies select a production line created to make animal manure fertilizer by means of pellets or powder from different kinds of animal manure. There are actually several types of production lines to make organic fertilizer from animal manure. The main difference between various production lines is within their design and the caliber of materials useful for making various components.

With regards to selecting a animal manure production line, there are particular parameters which should be carefully considered to get the best value for your money. Will not purchase the first production line you find. Also, claims made about the manufacturer’s website concerning the machine’s efficiency or production capacity or any other parameters should be taken with a grain of salt. You need to do your own research to make sure you are not buying something that will heighten the operational costs and put you with a disadvantage.

3-4 ton animal manure fertilizer production line for sale

Animal manure fertilizer production line for sale

In addition to the main parameters like processing capacity of organic fertilizer production line, kind of the production line, its design, and excellence of materials useful for making the development line, an important thing you need to consider is the trustworthiness of the manufacturer. Product quality is everything. You can’t possess a successful business when you have to regularly stop production because of the sub-standard of machinery utilized in the development process.

Poor quality machinery stops working frequently. Frequent breakdown not simply hurts production but additionally adds to the production cost and someone has to fund those repairs.

When it comes to checking the trustworthiness of a selected company, start with searching their name online. It must allow you to discover numerous reviews from real clients who have plenty of experience while using equipment. When you might struggle to find reviews on popular review websites but there are plenty of forums and groups on popular social networking platforms where users in the market converge and discuss various things. The truth is, it can be better for you to become an integral part of these communities as you can obtain a lot of ideas from experienced users over these communities.

Commercial animal manure fertilizer production line for sale

The design of animal manure fertilizer production

When you are checking the reputation of a business, don’t forget to inquire about about their after-sales service. Many companies are perfect at making sales but don’t really care about their customers once the sale continues to be completed. You may not are interested to buy from such a company.

You are likely to need the assistance of their engineers for normal servicing and maintenance. Also, you may want replacement parts once in a while. In the event the company lacks strong after-sales support, you could have to cover an increased than expected price for replacement parts.

Overall, various types of production line for making animal manure fertilizer is you can purchase to make organic fertilizer from animal manure. However, not all the development lines are of similar quality. You should buy one only after checking the standing of the brand along with their after-sales support to set up a strong foundation for your business.

The Production Process And Configuration Budget of a Large-Scale 50,000-100,000t/h Organic Fertilizer Making Plant

In recent years, in order to further protect the ecological environment and reduce air pollution, the use of chicken dung, cow dung, pig dung and other poultry and livestock manure has been promoted to replace chemical fertilizers in organic fertilizers. The establishment of a fertilizer processing plant with organic fertilizer equipment has been rewarded with great returns. So, how much does it cost to run a large-scale organic fertilizer production line with an annual output of 50,000 to 100,000 tons?

A complete set of large-scale livestock separation organic fertilizer production lines with an annual output of 50,000-100,000 tons include: forklift feeder, composting turner, vertical crusher, drum screening machine, dynamic batching machine, granulator, rounding machine, dryer, cooler, coating machine, automatic quantitative packaging scale.

First, use a solid-liquid separator to control the moisture content of the animal manure below 85%, then add straw, rice bran, corn flour and other auxiliary materials. After fully mixing with a mixer, shovel it into the fermentation groove with a forklift, and use organic fertilizer to turn it. The materials pile is fully fermented and decomposed; using the conveyor belt between the equipment, it is transported to the grinder for pulverization, and then sent to the organic fertilizer granulator for granulation. The produced particles have high water content and are dried by the dryer before entering the cooler cools the pellets and improves the strength of the pellets. Then it is sent to the drum sieving machine to screen out the unqualified particles, and then carry out the secondary granulation. After the qualified, the packaging machine is used for packaging and the finished product is produced.

The complete process of making bio-organic fertilizer:

  • Ground strip pile, use ground turning machine, or put materials in fermentation tank, use trough type turning and throwing machine.
  • Evenly sprinkle the organic fertilizer starter, turn the pile and ferment to reach the temperature, smell, decompose, and pick up the weeds and grass seeds.
  • Fermentation for 7-12 days, depending on the temperature in different places, how many times is it?No the same.
  • Completely fermented and decomposed, out of the pool (the ground type is directly piled up with a forklift).
  • Use a grading sieve for coarse and fine screening (the powdered fertilizer that has been screened can be sold directly).
  • After crushing the sieved large pieces with afertilizer pulverizer, return to the grading sieve.
  • Mix the raw materials, add the quantity of each raw material in strict accordance with the requirements of the technicians, and add various raw materials in the electronic belt scale or batching machine.
  • The crushed raw materials enter the aggregate belt conveyor, and then granulate with a granulator.
  • It is sent to the animal separation organic fertilizer dryer, which adopts the method of cylindrical edge transfer, flange connection and direct heat transfer, which is suitable for drying the compound fertilizer after granulation.
  • Enter the cooler for cooling. The rotary cooler is mainly used to cool the dried compound fertilizer products, and can directly cool the hot granular fertilizer to close to normal temperature.
  • Screening is performed again, and the separated large particles are crushed by the large particle crusher, and enter the return belt together with the separated fine powder, and then return to the granulator for granulation.
  • The finished product is lifted to the material box on the packaging machinethrough the belt conveyor, and discharged into the scale body according to the set weight for automatic weighing operation, and finally the finished product is packaged and sold.

Each type of production line has its own characteristics. What kind of organic fertilizer is suitable for making what kind of organic fertilizer equipment is needed. For example, the disc and rotating gear production line must be equipped with a drying and cooling machine, and use hot air to dry the organic fertilizer, and then use a cold air exhaust system to cool the organic fertilizer, so that the hardness of the particles will be better. Users can customize the appropriate configuration according to their needs. The organic fertilizer production line has different equipment configurations according to different raw materials. You can also make a suitable plan according to the investment budget. The price of the organic fertilizer production line with different yields is also different. The investment in running a large-scale organic fertilizer production line is not small, but the return on profits is also considerable, and the results of the operation are good, and the cost can be recovered within two years.

Here is the best solution of machine selection for $110,000 organic fertilizer production line. Welcome to our website to get detailed information. https://www.fertilizerplantcost.com/110000-usd-organic-manure-making-machine-price/

Belt conveyor for fertilizer production

Belt conveyor is a common equipment used for continuous conveying of goods. There are two types of belt conveyors, fixed and mobile, which are mainly used for loading, unloading, handling and conveying goods or materials. It is the most basic equipment in the manufacturing process of organic fertilizer, which can connect various machines and transport materials. Belt conveyor deviation is one of the common faults in the operation of belt conveyor. There are many reasons for this, including structural design, installation and commissioning. When solving the deviation problem, it needs to be handled flexibly according to the situation.

Harm of belt conveyor deviation

The deviation of belt conveyor means that the conveyor belt deviates from the normal center position to one side of the transmission drum. In this case, if not corrected in time, the edge of the conveyor belt and the frame will rub against each other, and the conveyor belt will wear or even tear over time. In case of serious, the production of nitrogen, phosphorus and potassium fertilizer will stop working, affecting the production efficiency.

Causes of belt conveyor deviation

The reason for belt conveyor deviation is that the forces on both sides of the conveyor belt are unbalanced. If the tension at both ends of the belt is in a balanced state, it is not easy for the newly installed and debugged belt conveyor or the worn old belt conveyor to deviate.

There is a reversing roller at the head and tail of the belt conveyor, which is installed at the head and tail respectively. The head roller is installed and positioned, the central axis is perpendicular to the frame, and the tail roller is equipped with a lead screw as a tensioning device. The perpendicularity between the idler and the frame can be adjusted by adjusting the nut position on the lead screw until the final belt conveyor operates normally.

Organic Fertilizer Production at Large Scale

Organic fertilizer is the main fertilizer to improve crop quality and reduce environmental pollution. The organic fertilizer production line realizes the transformation of high-quality organic fertilizer by reprocessing manure, straw, agricultural wastes and other agricultural wastes.

The heavy use of chemical fertilizer has led to the decrease of soil organic matter content, the serious land consolidation, the increase of crop diseases and the serious yield reduction. Organic fertilizer has no pollution and high fertility in agricultural production and use. Organic fertilizer is the main fertilizer used in agricultural production, which has the characteristics of long-term and lasting effect, activating land, promoting plant growth and increasing yield. Organic fertilizer production line mainly transforms waste into organic fertilizer through fermentation composting and granulation.

Fermentation composting is the first step of organic fertilizer production line. Fecal straw was put into fermentor for high temperature fermentation. After high temperature treatment, bacteria, insects and eggs were removed from compost. The organic matter after fermentation is sent to the equipment of organic fertilizer production line for granulation. Combined application of organic fertilizer and chemical fertilizer can complement each other and improve fertilizer utilization rate.

Chemical fertilizer is a quick acting fertilizer with high nutrient content, less composition and fast release, while organic fertilizer is a long-term fertilizer with high nutrient content but low relative content and slow release. In order to maintain the self-sustaining of nutrients and soil fertility, and strengthen the recycling and reuse of soil nutrients, in the organic fertilizer production line, organic fertilizer and chemical fertilizer can be combined to make organic-inorganic compound fertilizer, which can complement each other. The combination of fertilizer efficiency is more conducive to the absorption of crops, providing nutrients for crops and improving fertilizer utilization rate.

Using two in one organic fertilizer granulator, various organic fertilizers and chemical fertilizers can be mixed and granulated to produce high-quality organic fertilizer. Our factory has designed a large output organic fertilizer production line. The organic fertilizer production line mainly includes two in one granulator, ball mill, drum screening machine, vertical crusher, double shaft mixer, rotary dryer, rotary cooler and packaging machine. Through the deep processing of these equipment, organic matter can become high-quality organic fertilizer.

More details, go to https://organicfertilizerplants.com/

How to Set up a Chicken Dung Fertilizer Making Factory?

Small organic manure production lines can be directly established without much money. Some chicken farms can directly build small organic fertilizer production lines on their own farms. In this way, livestock manure can complete decomposition to produce organic fertilizer.

With the continuous improvement of people’s awareness of food quality, the use of organic fertilizer is increasing, which has brought unprecedented opportunities to organic fertilizer production enterprises. The equipment of organic fertilizer production line makes livestock manure into organic fertilizer, which effectively realizes the recycling of waste, reduces environmental pollution and greatly saves resources.

Small scale organic fertilizer production line is designed for users who are just starting the business. Considering that some users are worried about the high price of organic fertilizer equipment due to the lack of economic capital, but the manure of their own farms has no place to deal with, which pollutes the environment and has a bad smell. Therefore, Shunxin has designed a set of small-scale chicken manure organic fertilizer production line, which has the advantages of less investment, quick return effect, and no need to worry about the sales (self use or local sales). The whole set of fertilizer production line is about 15000 dollars. The low cost investment not only solves the problem of environmental pollution, but also increases the income.

The equipment of small chicken manure organic fertilizer production line includes: organic fertilizer compost mahines, semi wet material crusher, disc mixer (optional for adding auxiliary materials), drum screening machine, belt conveyor (belt length depends on the site), and automatic packaging machine.

According to the above organic fertilizer production line equipment process, and the proportion of production technology formula, you can produce high-quality chicken manure organic fertilizer and obtain good economic benefits.