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What equipment is used for processing chicken manure into organic fertilizer? What is the process? FPC is a professional organic fertilizer equipment manufacturer. Today I will share with you what equipment is used for processing chicken manure into organic fertilizer, and what is the treatment process? what.

Long-term use of chicken manure organic fertilizer can make crops and plant rhizomes develop, and plants grow well and shiny, and can also increase the yield of crops. The more feasible way to process chicken manure into organic fertilizer is to use organic fertilizer equipment for process treatment, so that the time for processing into fertilizer is short, which is energy-saving and efficient.

Large Scale Compost Turner for pig manure disposal

1. Organic fertilizer fermentation equipment for turning over and fermenting chicken manure

Mix the collected chicken manure with some hay or straw powder and add some starter to make compost and ferment. During the fermentation time, the chicken manure is turned over and fermented with a turning machine, and the organic fertilizer is fully fermented only by turning the pile evenly.

2. The grinder crushes chicken manure organic fertilizer

A wet material crusher can be used for the crushing process. The semi-wet material crusher uses high-speed rotating blades to destroy the fiber with good particle size, high efficiency and high energy. The semi-wet material crusher is mostly used in the production and processing of organic fertilizer, and has a good effect on destroying chicken manure, sodium humate and other materials.

3. Equipment for making organic fertilizer pellets from chicken manure

The chicken manure organic fertilizer is granulated with a disc granulator or a stranded granulator. Make the fertilizer granular, with some weight, not easily dissipated by the wind.

manure rotary dryer machine in organic fertilizer production line

Fourth, use drying and cooling equipment

If it is organic fertilizer particles, cooling equipment can be used for cooling. No drying equipment is needed. If it is powder equipment, it needs to be dried with a tumble dryer first, and then cooled with a cooler.

Rotary Screening Machine for screening unqualified pellets

Five, sieving machine sieving fertilizer

The particles produced in the granulating equipment will have different diameters and need to be sieved and classified by a sieving machine. The large and small granular materials that are unqualified in the screening are transported out by a belt elevator, destroyed from the beginning, and then sent to the granulator for re-granulation.

fertilizer granules coating machine

Sixth, coating equipment coating layer

The coating machine is composed of a screw conveyor, a mixing tank, an oil pump, and a main engine. Powder dusting or liquid coating technology can effectively prevent the agglomeration of compound fertilizers

Step 7: Automatic packaging scale weighing and sealing packaging

Organic fertilizer granular materials are packaged. Fertilizers are actively packaged and weighed to complete quantitative weighing and packaging.

These are the processing methods of chicken manure organic fertilizer equipment processing chicken manure organic fertilizer

The organic fertilizer making equipment should be well maintained in the daily use, so as to extend the service life. Let’s look at the maintenance tips of the organic fertilizer pelletizer equipment.

Cow Manure Granulation Machine

• Keep the granulation work site clean. After each use of the organic fertilizer granulation equipment, the bottom should be removed to remove the granulation leaves and residual mortar inside and outside the granulation pot, and clean the mortar and debris scattered or splashed on the organic fertilizer equipment. , Wipe clean the exposed processing surface of the organic fertilizer granulator equipment, paint it with anti-rust paint, and put on the corresponding protective cover to prevent the second intrusion of dust.
• The organic fertilizer producing machine has no external refueling holes, and gears and worm gears are lubricated with special grease for the equipment. The upper gear and the lower gear should be added with triple butter once every season. When refueling, the cover of the dynamic gear box and the cover of the transmission gear can be opened respectively. Weihua oil should be dripped into the sliding surface of the supporting gear box and the hinged joint of the bracket frequently. The worm gear box and bearings have been filled with transmission grease before leaving the factory, but the gearbox machine should be cleaned after each year of use, and all protective lubricants should be replaced.

complete organic fertilizer production line

• Always pay attention to the operation of the organic fertilizer production machine, there should be no serious abnormal noise, and there should be no metal friction sound. If an abnormality is found, it should be stopped immediately and inspected. It can be used after troubleshooting. For the corresponding reason, the machine cannot be started. If there is metal friction sound, check the gap between the granulation pot and the granulation leaf of the organic fertilizer granulator equipment.
• When renewing the granulating pot or granulating leaves of the organic fertilizer pellet equipment, the working gap should be re-measured every time, and the adjustment should be made several times, and it can be used only after it meets the standards.
• If the organic fertilizer machine cannot be operated by pressing the program controller, check the power supply voltage, whether the power plug socket, connection plug socket, etc. are normal, and check the internal fault of the controller.

It is inevitable that machine for making organic fertilizer will have problems when it is used, and if there is a problem, it must be repaired. But there are some things to pay attention to when repairing, otherwise the damage to the machine itself will be very serious. Next, let’s introduce some matters that need to be paid attention to when repairing organic fertilizer equipment.

Cow Manure Granulation Machine

• The method of supporting the vehicle is improper. For example, when the tire of the organic fertilizer equipment is damaged or replaced, use bricks, stones, wood blocks or a single jack to support it. The correct way is to use jacks and strong wooden piers to pad up the frame at the same time, and the front and rear wheels should be blocked with triangular wood or larger stones to prevent the vehicle from moving forward and backward and the support from falling down and hurting people. This kind of maintenance is best carried out on a solid level ground to prevent it from falling over and hurting people.
• The tire inflation operation is incorrect. The tire is reinflated after disassembly and assembly, without protection, causing the steel ring to pop out and injure people. The correct method is to lock the tire, lock ring, and retaining ring together with a chain lock before inflation; you can also inflate the side of the retaining ring toward the ground or wall to prevent the rim from popping out and hurting people.

Double Roller Powder Granulator

• The residual oil is not cleaned from the welding oil container. For welding repair oil containers, the residual oil in the container must be cleaned beforehand, otherwise it will cause an explosion during welding. The cleaning method is to use alkaline water or hot water to add vinegar, repeatedly cleaning 2-3 times, and control and dry before applying welding. It cannot be blown dry with high-pressure air to prevent electrostatic sparks from detonation. When welding, open all box covers first. When cleaning large oil tanks such as organic fertilizer making machinery and agricultural machinery, people who enter the tank must wear long-sleeved clothes, and also wear protective belts and signal ropes. The working time inside the tank should not be too long, and there must be someone to look after it outside the tank. Personnel should wash their faces, hands, and mouth after getting out of the tank, and wash their clothes with alkaline water and then with clean water.

organic fertilizer large fermentation pot

• Ignore safety when debugging the engine. When debugging the machine, people approach dangerous parts such as fans, transmission belts, or exhaust pipes, or drop tools or parts on the machine to injure people or damage the machine. Stop the machine as much as possible during commissioning. The lower part of the machine must be turned off during commissioning. Special personnel should be sent to guard the operating mechanism if it is on fire to prevent outsiders from operating agricultural machinery such as organic fertilizer equipment. After debugging, check tools and parts before starting, and send out signals.

The above are the matters needing attention in the maintenance of organic fertilizer processing machine. You need to know more about it. After all, the machine will inevitably be damaged if it is used more often. So this is also to remind everyone to pay more attention to the machine when using it.

As a new type of mechanical equipment, organic manure fertilizer processing machinery equipment is a very popular mechanical equipment. The development in recent years has been recognized and favored by everyone. The future development of organic fertilizer equipment is still relatively optimistic.

Organic fertilizer equipment has a high position in the proportion of fertilizer production. Therefore, organic fertilizer is indispensable. Many savvy businessmen regard the investment in organic fertilizer production line as a very promising commercial project. This has greatly stimulated the rapid rise of organic fertilizer equipment manufacturers and can also bring us a lot of High economic benefits! So what are the characteristics of organic fertilizer equipment that can make the market demand so much? FPC will answer you one by one.

Granular and powder organic fertilizer production line

1. Organic fertilizer equipment is a kind of chicken and pig manure as the main raw material, adding a certain amount of nitrogen fertilizer, phosphate fertilizer, potash fertilizer, magnesium sulfate, ferrous sulfate and other substances, and fermenting rice bran, yeast, soybean meal and sugar for a certain period of time as biological organisms Grain, under the action of sulfuric acid, mixed fermentation equipment to make biological fertilizer.
2. FPC organic fertilizer production equipment has compact structure and advanced technology. It uses some beneficial microorganisms to promote the rapid decomposing of organic wastes such as livestock and poultry manure. It adopts a unique pool-type continuous aerobic fermentation technology to quickly decompose and remove water from organic wastes. , Sterilization and deodorization, to achieve the purpose of harmlessness, reduction and resource treatment, short fermentation period (7-8 days), low energy consumption, and stable product quality.
3. Intelligent and automatic control of the turning process of fermented materials. Under the action of the vertical and horizontal traveling mechanism, the high-speed rotating rake will continuously toss and scatter the fermented materials and produce a certain displacement, so that the materials in the tank are regular, The gradual backward movement is equidistant, thus forming a continuous aerobic fermentation process.

The chicken manure dryer is an instrument used for the processing and drying of chicken manure, which can improve the environment of the chicken farm and increase the utilization rate of chicken manure. Pure chicken manure organic fertilizer is based on fresh chicken manure as the main raw material. It is refined after thorough de-dusting, purification, high-temperature drying, concentration and crushing, disinfection and sterilization, decomposition and deodorization. It contains a variety of nutrient elements required by crops. It is confirmed by relevant experts that the nitrogen content is 2.6%, the phosphorus content is 3.5%, the potassium content is 2.5%, the crude protein is 16-25%, and the organic matter is 45%.

Chicken Manure Dryer

Chicken manure dryer equipment play a great role in chicken breeding companies. After large-scale experiments, 100Kg fertilization per mu of wheat can increase yield by more than 20%, vegetable fertilization 100Kg per mu can increase yield by more than 30%, fruit tree fertilization 25Kg can increase yield by more than 40%, and watermelon fertilization 100Kg per acre can increase yield by more than 40%. No longer use other fertilizers. The organic fertilizer is a yellow-brown uniform granular product with little pollution, no odor, easy to use, and high fertilizer efficiency, which is beneficial to improve the soil and overcome the salt-alkali damage caused by long-term use of chemical fertilizers. It is suitable for wheat, rice, peanuts, melons and fruit trees and other crops to improve the quality of crops, improve the quality of melons and fruits, and is beneficial to human health. It is a good-quality fertilizer for the cultivation of pollution-free green food. This product can also be used as a feed additive for feeding fish, cattle, pigs, etc.

manure rotary dryer machine in organic fertilizer production line

The demand for chicken manure fertilizer drying equipment is huge, and it has a foothold in many fields. The chicken manure dryer is suitable for large, medium and small chicken farms and areas where the breeding industry is relatively developed. According to the requirements of drying products, it can be used Different heat sources. After filtering and eliminating old products, the era of high power consumption is gone forever. The new type of chicken manure dryer saves energy. This machine is suitable for chicken manure, duck manure, animal manure, slaughter scraps, etc. with a water content of less than 65%. It has a good effect on opening up feed resources, reducing feeding costs, and reducing environmental pollution. The chicken manure drying machine adopts airflow drying method, which has high thermal efficiency. It can complete deodorization and insecticide sterilization of materials at one time without destroying the quality of the finished product. This machine can dry high-temperature materials below the initial moisture content at one time. The final content is less than 14%.

The rapid development of economy and technology has resulted in a wide variety of commodities on the market. How can we purchase suitable organic fertilizer equipment? FPC will help you:

semi wet material crusher fine parts

A look at the appearance of organic fertilizer production equipment

Although buying machines is not like buying clothes, fashion, generosity and beauty are the top priority. However, devices with poor appearance are also rare for their owners. It can also prove that the manufacturer does not care much about the influence of the external image of its own machine, and it must not be a manufacturer that makes people feel at ease to buy products. Therefore, the appearance depends on the buyer’s wishes as a whole!

SEEC chain plate type compost turner for hadling waste

Second look at the assembly of organic fertilizer equipment

Whether the material of the organic fertilizer production line equipment is steel structure. Whether each welding port is welded uniformly and smoothly, and whether there is any cutting corners. Small problems are the easiest to be ignored by people and often bring bad consequences! Universal coupling is the best choice for roller conveyor shaft, because of its compact structure, flexible operation, and easier disassembly and assembly! Another point: organic How about the fertilizer performance? Because the number of equipment in the organic fertilizer making line is different, the size of the particles must be uniform, so this must be clear!

Organic fertilizer production line

Third look at the safety equipment of organic fertilizer equipment

Safety issues must be considered for organic fertilizer equipment, and safety issues cannot be ignored! The organic fertilizer production line must be designed with safety devices. The circuit line selection must meet the standard, and the power of the whole organic fertilizer production machine must be equipped with sufficient and reasonable capacity to expand. In addition to circuit safety issues, the use of safety issues can not be underestimated, must be equipped with professional operating instructions, there must be a dedicated person to guide the use. The safety of the machine operation should be equipped with protective devices and emergency stop switches in case of unexpected accidents.

A complete organic fertilizer production line is inseparable from the organic fertilizer granulator. When we build the organic fertilizer production line, we will find that there are many types of organic fertilizer granulators. Different types of granulators also have different functions. So what are the differences between different types of organic fertilizer granulators? Let me give you a list below.

Double Roller Powder Granulator

• Double-roll extrusion granulator: The double-roll extrusion granulator is the key equipment for compound fertilizer granulation. It has the advantages of advanced technology, reasonable design, compact structure, novelty and practicality, and low energy consumption. It is matched with corresponding equipment to form a small production line, which can form a continuous and mechanized production with a certain capacity. The roller extrusion granulator adopts eugenic formula, does not need to be dried, and is produced at room temperature. The product is rolled and formed at one time, so that the product quality meets the technical index requirements of compound fertilizer. It is a high-, medium-, and low-concentration special compound fertilizer used for the production of various crops and an updated product for energy saving and consumption reduction in the compound fertilizer industry.

Pan Type Fertilizer Pelletizing Machine

• Disc organic fertilizer granulator: (1) The structure of the disc granulator is novel and reasonable, with reduced weight and height. The process layout is flexible and convenient, suitable for the transformation of the old factory. (2) The tilt angle of the large pan can be adjusted. Angled gaskets are used for flexible and convenient adjustment. (3) Adopting unique unpowered combined scraper integration to reduce auxiliary power consumption. (4) The large plate is composed of a plate body and a plate section. Reduce the power of the main motor. The disc section can be adjusted up and down along the disc body. The end of the disc section is a side flange, which can ensure that the material ball is not strained or torn when it is out of the disc. (5) Brand-new dredging design, with unpowered combined scraper for edge clearing, corner clearing scraper for clearing angle, combined with the unique treatment technology of the disc body, the effect of dredging and ball formation is good, and there will be no large mud masses. The diameter of the ball is 90. % In 3-5mm.

Cow Manure Granulation Machine

• Organic Fertilizer Stirring Tooth Granulator: This organic fertilizer granulator is widely used for the granulation of organic fertilizer. Due to the high granulation rate, stable operation, sturdy and durable equipment, and long service life, it is selected as the ideal product by the majority of users. The internal rotary tooth granulator developed and produced by FPC has four specifications: Φ400, Φ600, Φ800, Φ1000, and can also develop and produce other specifications of stirring tooth granulators according to user requirements. The shell of the granulator is made of thick seamless steel pipe, which is durable and never deformed. Coupled with a stable base design, it runs more smoothly.

The above is the difference between the several organic fertilizer granulators that we have explained to you. These organic fertilizer granulators are all commonly used varieties of granulators. The above detailed explanation can help you according to your own situation. , And effectively help everyone to set up a suitable organic fertilizer production line.

The actual use of organic fertilizer machinery and equipment is very important. It is because there are so many steps in the use of mechanical equipment, it will become more convenient in actual operation, and it is the use of the machine age, so they will be more important. With the advancement of science and technology, organic fertilizer machinery are now better used.

Whole set machine in bio organic fertilizer production line

There are many fields that have great demand for them, because their use can meet the needs of these fields. As far as agriculture is concerned, many machinery and equipment are used in this field, and organic fertilizer equipment is one of them, which is used to produce organic fertilizer. We know that the agricultural sector has a huge demand for chemical fertilizers, and the growth of crops needs the help of fertilizers so that they can survive better.

The use of organic fertilizer equipment can bring fertilization needs to crops. This equipment is very convenient to use, and they have a strong degree of automation. Therefore, it also brings great convenience to the operator. Similar to many advanced equipment types such as organic fertilizer equipment, such as BB fertilizer equipment and compound fertilizer equipment, their use has a great impact on the agricultural sector.

fertilizer rotary drum granulator

The use of these equipment is also very effective. Their use can conceal the disadvantages of artificial fertilization. We know that waste is prone to occur, and artificial fertilization and fertilization are not balanced, which will also affect the normal growth of crops.

People who are engaged in agriculture and breeding industry know that fertilization with unripe cow manure has low effect and can cause damage to the rhizomes of crops. Fermented cow dung has high fertilizer efficiency.

Cow dung organic fertilizer production line

If cow dung is made into organic fertilizer, the fertilization effect will be even better. Because cow dung contains a lot of nutrients needed for crop growth, processing and utilization can not only reduce the pollution of cow dung to the environment, and solve the problem of manure treatment in farms, it can also be a good profitable project. If a cow produces about 30-40 kg of excrement per day, a cattle farm with 500 cows can build a small organic fertilizer production line. So what are the production processes of cow dung organic fertilizer, let’s briefly introduce it next.

organic fertilizer large fermentation pot

Fermentation: Add organic solid waste such as straw, wood chips, etc. with moisture content of less than 60% to fresh cow manure, and mix it as an auxiliary material with microbial fermentation inoculants to regulate moisture, aeration, and carbon-nitrogen ratio. The water content of cow dung is controlled at about 68%, and it is fully decomposed, sterilized, deodorized, and dewatered through fermentation equipment. The moisture content of the decomposed material is generally in the range of 30-35%.

Ingredients crushing and mixing: Ingredients crushing and mixing use the ingredient bin to pass the composted materials, and other additives and other raw materials in a certain proportion through the material crusher and horizontal mixer for crushing, proportioning and mixing.

Cow Manure Granulation Machine

Granulation: Use an organic fertilizer granulator to make granules of the treated cow dung.

Screening: The granular material output from the granulation forming system has a certain difference in particle size and needs to be screened and classified. It is recommended to be equipped with an automatic material return system to screen out unqualified large and small particles, convey them through a belt elevator, and send them to the granulator to continue granulation after re-pulverization, which helps to improve the continuous operation capacity of the production line.

Drying: Use organic fertilizer drying equipment to further remove moisture from the material and solidify it to reach the standard moisture content of organic fertilizer.

Cooling: The cooler cools the granular material, which helps the granule storage and quality.

fertilizer single bucket packing machine

Packing: The cooled granular materials are transported into the finished product warehouse through the bucket elevator. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

Advantages of cow manure organic fertilizer: cow manure organic fertilizer will also add a lot of organic matter to your soil. By mixing this compost into the soil, you can increase the moisture retention capacity of the soil. This reduces moisture, because the roots of the plant can use extra moisture and nutrients when needed. Welcome to leave comments.

Generally speaking, the use of livestock and poultry manure and industrial waste is 150,000 tons, and the annual production of finished organic fertilizer is about 100,000 tons. What are the configurations of the large-scale livestock and poultry organic fertilizer production line with an annual output of 100,000 tons?

Pig Manure Compost Fertilizer Production Line

Large-scale livestock and poultry organic fertilizer production lines with an annual output of 100,000 tons include: forklift feeder, trough type turner, vertical crusher, drum screening machine, dynamic batching machine, granulator, round thrower, dryer, Cooling machine, coating machine, automatic quantitative packaging scales. Users can customize the appropriate configuration according to their own needs.

Each type of production line has its own characteristics. What kind of organic fertilizer is suitable for what kind of organic fertilizer equipment is needed. For example, the disc and rotating gear production line must be equipped with a dryer and cooler, and use hot air to make the organic fertilizer. Dry, and then use a cold air exhaust system to cool the organic fertilizer, so that the hardness of the particles will be better.

Pan Type Fertilizer Pelletizing Machine

The angle of the granulating disc of FPC disc granulator adopts an integral arc structure, and the granulation rate can reach more than 93%. The pelletizing tray is equipped with three discharge ports, which is convenient for intermittent production operations. The reducer and the motor are driven by flexible belts, which can start smoothly, reduce the impact force of the buffer, and improve the service life of the equipment. The bottom of the pelletizing disc is reinforced with multiple radiant steel plates, which is durable and never deformed. Heavier, thicker, and sturdy base design does not require anchor bolts to fix, and runs smoothly. The main gear of the granulator adopts high frequency quenching, and the service life is doubled. The granulation surface plate is lined with high-strength glass fiber reinforced plastics, which is anti-corrosive and durable.