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Fertilizers containing one or more nutrient elements needed for crop growth and only one nutrient element with marked content are called unit fertilizers, such as nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, minor major element fertilizer and trace element fertilizer; fertilizers containing two or three of nitrogen, phosphorus and potassium with marked content are called compound fertilizers or compound fertilizers mixed fertilizer.

The main raw materials of organic fertilizer come from animal and plant wastes. The organic fertilizer is produced by microbial fermentation. In the production process, it eliminates toxic and harmful substances, and is rich in a large number of beneficial substances, a variety of organic acids, peptides, nitrogen, phosphorus, potassium and other rich nutrients. It can not only provide comprehensive nutrition for crops, but also has a longer fertilizer efficiency and is more effective Increasing the content of soil organic matter can effectively improve the soil and promote the reproduction of microorganisms, which is the main component of green food production.

With the above brief introduction, we can see the difference between the two fertilizers. The effect of chemical fertilizer is quick and direct, but long-term application will bring certain chemical reactions (acid-base, hardening, etc.) to our land. Organic fertilizer has comprehensive nutrients and long-term fertilizer effect, which can improve farmland. Due to the cost of organic fertilizer, there is no way to completely replace the application of chemical fertilizer, but the popularization of organic fertilizer is imperative.

The output of organic fertilizer has always been a problem, mainly due to the source of raw materials. The raw materials of organic fertilizer generally come from around the manufacturers, such as places with large-scale breeding enterprises. If the raw materials are too far away from the manufacturer, it will increase a lot of transportation costs.

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Bulk blending fertilizer is regarded as one of several newest and best options useful for crops. In simple terms, look at this as a mix of various fertilizers so that it is a highly effective and a great option for those who work in the agriculture industry. Simply because of its effectiveness, a lot of people have recently did start to move to using bulk blending fertilizers, and when you’re thinking about supplying these fertilizers, is now the correct time to begin.

While the specific type of fertilizer continues to be being introduced in the market, data has demonstrated more and more industries are now switching to bulk blending fertilizers, which means that you’ll see demands go higher each and every year.

When you have a fertilizer making factory production, or if you’re thinking about starting one, bulk blending is frequently considered an economical choice. The full process isn’t as complicated as other methods, and one and only thing you need to spend money on is a good bulk blending fertilizer machine.

This process then typically starts with batching the fertilizers, accompanied by mixing different kinds of fertilizers. When done manually, this could take years and may not be the best plan of action to see. Alternatively, you can find an industrial-grade bulk blending fertilizer machine that could handle the entire production with minimal interaction through your end.

A good machine processes the batching, then your mixing simultaneously. This means that you don’t have to bother about lifting just one finger aside from pressing buttons. You don’t have to worry about manually mixing the batch, or separating fertilizers before they’re able to be mixed with other types.

Most of these can be accomplished using the machine. This implies that exist more fertilizers created in a shorter period, with minimal labor cost. Since more farmers and agricultural industries have become turning into bulk blending fertilizer types, expect the demand to continuously rise over the following coming years. With increased fertilizers processed with the machine, the more profits you’re certain to expect.

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The technology of granular organic fertilizer production line is to smash the fermented and decomposed livestock manure and then process it into pellets in granulator. Livestock manure is made of fresh chicken, pig, cattle, sheep manure, municipal solid waste, agricultural and sideline products and organic matter, which does not contain any chemical components.

Chicken and pig have poor digestion ability and can only consume 75% of the nutrients, while the other 25% of the nutrients in the feed are discharged with the manure, so that the dry product contains hydrogen, phosphorus, potassium, organic matter and protein.

The content of organic matter in fermented material is more than 45%, and the total content of hydrogen, phosphorus and potassium is more than 4%. It is suitable for a variety of crops and fruit trees. The production of organic fertilizer has not only created economic benefits for enterprises, but also made great contributions to human environmental protection projects.

With the rapid development of livestock and poultry industry, a large number of feces and sewage are produced. The harmful elements in these feces are seriously over standard, so it is difficult to deal with them by the traditional way of returning them to the field. In view of this situation, people have developed an organic fertilizer production line with mobile, solid-liquid separation technology as the core, integrated with fertilizer production equipment such as mixer, tipping machine, granulator, etc,.

The research and development of livestock manure organic fertilizer production line and sterilization system will help to promote the formation of livestock manure harmless treatment, resource utilization and commercialized production chain, achieve the goal of industrialization, marketization and large-scale production, and effectively promote the development of ecological agriculture and circular economy in the city. Granulated organic fertilizer production line is granulated on the basis of powdered organic fertilizer, which is convenient for commercial sale, storage, transportation, and prolongs fertilizer fertility retention time.

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Organic manure compost turner is very important in the composting process, which has an important impact on the organic manure maturity and subsequent process. The composting principle of organic manure compost turner is to use the aerobic fermentation principle of organic manure composting, and use the organic manure compost turner to sprinkle the raw materials in the composting process, so that the raw materials can fully contact the oxygen in the air, so that the composting process can be fully fermented.

This is also the reason why organic fertilizer enterprises cannot process organic fertilizer without organic fertilizer compost turner. Judging from the maturity of organic fertilizer, the composted organic fertilizer is dumped by the compost turner to achieve harmless treatment, and the yield of organic fertilizer is higher.

organic fertilizer large fermentation pot

Five features of fertilizer composting machine:

1. Mixing function in raw material conditioning. In order to adjust the ratio of carbon to nitrogen, pH and water content of raw materials, some auxiliary materials should be added. The main raw materials and various auxiliary materials roughly piled together in proportion can be stirred by the compost turner to achieve the purpose of quenching and tempering.

2. Adjust the temperature of raw material stack. During the operation of the compost turner, the raw material aggregates are fully contacted and mixed with the air, and a large amount of fresh air can be contained in the material pile, which is conducive to the active production of fermentation heat by aerobic microorganisms.

groove type fertilizer composting equipment

3. Improve the permeability of the feedstock stack. The dumping system can process the material into small lumps, making the thick and dense material pile fluffy and elastic, forming appropriate porosity.

4. Adjust the moisture content of the raw material stack. The suitable moisture content of raw material fermentation is above or below 55%, and the moisture standard of finished organic fertilizer is below 20%.

5. Realize the special requirements of composting process. For example, the crushing of raw materials, giving a certain shape to the raw material pile or realizing the quantitative displacement of raw materials, etc.

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First of all, choose a reasonable type of organic fertilizer granulator. From the perspective of classification, organic fertilizer granulator is divided into organic and inorganic fertilizer combination granulator, organic fertilizer special granulator, disc granulator, drum granulator, roller extrusion granulator and so on. Although so many granulators are fertilizer granulators, their functions are different.

From the function point of view, the organic and inorganic fertilizer combination granulator is a multi-functional organic fertilizer granulator, which can be used for the granulation of organic fertilizer, inorganic fertilizer and compound fertilizer. It has the advantages of both the special granulator for organic fertilizer and the drum granulator. The particles are round and the density is moderate.

The special granulator for organic fertilizer was born for the purpose of making organic fertilizer. It has great advantages in making organic fertilizer granules.

The rotary drum granulator was used for the granulation of inorganic fertilizer in the early stage, and it can also be used for the granulation of organic fertilizer after transformation, but it has certain limitations compared with the special granulator for organic fertilizer.

The disc granulator, like the drum granulator, was initially used for the production of fertilizer granules. After transformation, it can be used for the granulation of organic fertilizer. However, due to the fluffy nature of organic fertilizer granules, the density of organic fertilizer granules produced by the disc granulator is lower and the density is lower.

Roller extrusion granulator, most people call it potash fertilizer granulator, mainly used for the granulation of potash fertilizer, phosphate fertilizer, etc. There are also granules used for making organic fertilizer, but the density of the extruded organic fertilizer granules is relatively high, which is not the preferred product for making organic fertilizer.

Most people can choose a reasonable type of organic fertilizer granulator from the above machines. But each type of granulator is also divided into several models, which are mainly classified according to the capacity.

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1. The bearings in the equipment carry all the loads of the machine, so excellent lubrication has a great influence on the bearing life.
2. Lubricating oil has a direct impact on the service life and operation rate of organic fertilizer production equipment. Therefore, it is necessary to clean the lubricating oil required to be written, and the sealing is necessary to be outstanding. The primary oil filling place of this machine is rolling bearing, roll bearing, all gear movable bearing and sliding plane.
3. The tyre of new equipment is easy to loose, so it is necessary to check frequently.
4. Always pay attention to whether the operation of all parts of the machine is normal.
5. Pay attention to check the wear degree of easily worn parts and replace worn parts at any time.
6. Dust and other debris should be removed from the underframe plane of the movable equipment of organic fertilizer production equipment, so as to avoid that the movable bearing can not move on the underframe when the machine encounters materials that cannot be broken, resulting in serious accidents.

7. Pay attention to lubrication and maintenance of organic fertilizer equipment in production. Organic fertilizer itself is formed by the residual limbs of animals and plants or their metabolites, that is, the metabolites of manure and urine. It is also rich in nitrogen, phosphorus and potassium elements, which can provide good nutrients for the makers, and most of these elements can be well absorbed to help the crops grow better. Now organic fertilizer has the characteristics of pollution-free, do not worry about polluting the land, better realize the sustainable production of agriculture. Therefore, we should pay attention to the maintenance of organic fertilizer equipment in the process of using organic fertilizer equipment to ensure the maintenance of all lubrication links of organic fertilizer equipment.
8. Therefore, the fermentation link of the organic fertilizer equipment is also very important, so we should pay attention to the maintenance of each link of the organic fertilizer equipment, the regular inspection of each part and the regular replacement of the bearing, so as to ensure the long-term use and stability of the organic fertilizer equipment.

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Organic fertilizer granulator equipment is an important part of commercial organic fertilizer and large and medium-sized organic fertilizer processing line. Because the organic fertilizer processed into granules is not only convenient for storage and transportation, but also has many advantages such as water and fertilizer conservation.

These benefits affect the enthusiasm of organic fertilizer production and processing enterprises to purchase organic fertilizer granulator equipment. According to the vision of the professional and technical personnel of the organic fertilizer granulator, it is necessary to inspect the manufacturer, observe the particles, and test the machine. Specific experience is as follows:

1. First of all, it is necessary to investigate the output of organic fertilizer granulator equipment and the ability of organic fertilizer granulator manufacturers to produce the machine independently.
2. Familiar with the model and size of organic fertilizer granulator. The output is directly related to the size of the equipment. The larger the equipment type, the higher the output.
3. Depending on the production and processing equipment, outdated equipment precision will affect the normal production of equipment and product quality.
4. To inspect the equipment manufacturer of organic fertilizer granulator, we should not only look at the finished machine, but also look at the material, size, size, bearing, etc. used for parts.
5. Compared with the industry experience, it also depends on whether it is a manufacturer. Don’t be fooled by unscrupulous vendors to become “middlemen” with high prices and low quality.
6. Look at the after-sales service of the organic fertilizer granulator equipment manufacturers. The organic fertilizer processing is a long-term processing process, and the after-sales service is very important.

1. Running in wear: This is a common normal wear of organic fertilizer equipment. At the beginning of friction between new friction surfaces, the wear rate is faster. After reaching a certain extent, the actual contact area between friction surfaces increases, the unit pressure decreases correspondingly, and the wear rate also decreases.

2. Bonding wear: when a material of friction surface is too light, contact pressure is too high, lubrication condition is too poor or temperature is too high.

3. Fatigue wear: this occurs more on the friction surface with rolling friction, which is manifested in the crack surface on the friction surface of the parts, resulting in the metal surface falling off. The main reason is that the contact pressure of the surface material exceeds the compressive limit strength due to the compression, elastic extension and cold and hot effect.

chain plate type compost turner for large scale

4. Corrosion wear: the friction surface is oxidized and deteriorated due to the continuous infiltration of water vapor, chemical gas or oxide. Generally, it is oxidation wear and chemical corrosion wear.

5. Relatively speaking, one of the factors that easily cause the wear of organic fertilizer equipment is dust. Organic fertilizer equipment in operation and discharge, in fact, will produce a certain amount of dust, if not timely cleaning and maintenance, dust will enter into the equipment, such as the various joints, day by day, more and more, the friction of the equipment joints will be greater, and even cause the accumulation of bacteria, thus causing certain corrosion to the equipment, affecting the performance of the equipment. Therefore, we require the staff to check and maintain the equipment while using the organic fertilizer equipment.

4-wheel type windrow compost turner

6. In the process of organic fertilizer operation, our staff also need to pay attention to the lubrication of the equipment connection. The long-term use of the equipment is a severe test for the equipment lubrication. Once stuck, the friction of the equipment will increase, only high lubrication will provide good power support for the operation of organic fertilizer equipment, and the staff should form a good habit of cleaning and maintaining the equipment regularly.

7. In addition, we need to pay special attention to the motor friction, otherwise it will affect the use effect of organic fertilizer equipment, staff need to pay attention to check the operation of the motor at all times. Especially before the load operation, the circuit of the motor should be checked. If it is damaged, it should be renewed immediately to ensure normal operation.

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Organic fertilizer material crusher is the crushing process equipment of organic fertilizer production line. There are many types of organic fertilizer material crusher, such as vertical and horizontal, but the main function is high humidity material crushing. The selection of organic fertilizer material crusher mainly considers the output, discharge and dust reduction. The effect of organic fertilizer processing line should also be considered. According to the actual situation, to buy shredder.

Most of the organic wastes used in the facilities of organic fertilizer production equipment are perishable substances, so in the collection and transportation stage, even if the closed carrier is used, odor will be generated when unloading in the raw material storage and storage places.

Vertical Fertilizer Material Crushing Machines

In addition, odors and dust will be generated in raw materials, auxiliary materials, composting sites, and platforms between fermentation facilities where trucks go in and out. Although rice husk, sawdust and other auxiliary materials will not produce odor, they will produce dust in the process of unloading raw materials.

In addition, when using the grinder to crush the rice husk, the process of moving the rice husk to the storage tank, around the grinder, and when the crushed rice husk is transported, dust and water vapor will also be produced. In the process of crushing and pruning, if the shearer is used, no dust will be produced, but if the high-speed rotary crushing and air conveying are used for crushing and pruning, a considerable amount of dust and noise will be produced.

In the agricultural organic fertilizer production equipment, when all kinds of raw materials are put into the mixer, especially when the compost return material with small water content and the mixed raw materials are discharged, the odor and dust will also be produced.