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Disc granulator (also known as pelletizing disc, disc granulator), with simple structure, low cost, convenient maintenance and other characteristics, granulation principle is the same as the rolling round night in southern China, the basic physics in the pulverizer respectively crushed, metered in the mixer mixed well, there is a belt conveyor transmitted to the top of the disc, continuous quantitatively added to the shallow disk, the raw materials in the shallow plate have sprayed down the adhesive bonding, wrapped into granules, with the rotation of the disc in the disc tumbling, gradually increasing.

How to manufacturer granular fertilizer with d disc pelletizer? Due to the ability of the disc to automatically classify during rotation, large particles float on top and are continuously unloaded from under the disc, while small particles continue to bond with the newly added material in the disc and tumble until they are discharged. Disc granulator is more used in the production of compound fertilizer, which greatly affects the production efficiency of the entire compound fertilizer production line. Now although the output of the disc granulator is not low, people have the habit of going high, so the requirements for products will be higher and higher, which is also humanized. Therefore, how to improve the production efficiency of the disc granulator should be very important for fertilizer production plant.

Animal manure fertilizer granulator for sale

The main ways to increase the yield of disc granulators are:

First, according to the composition, fineness, viscosity, humidity, temperature and other characteristics of the powder, the water content of the powder is controlled at about 30-28%. You can use a manure dewatering screw press to dry your animal manure.

1, the water content is too large, too many balls, the surface of the ball is very sticky, easy to block the surface of the screen;

2, how to initially determine the volume of granular water in the granulation manufacturing process: the simplest and practical method – hand feeling method: grab a material ball from the disc granulator, the hand can be a ball, with the finger touch can be released. In this way, there are many particles, the yield is high, and it is not easy to clog the screen surface.

Second, strictly control the quality of various raw materials such as fertilizers in strict accordance with the compound fertilizer technology.

Fertilizer granulating machine for sale

1. It is strictly forbidden to use iron blocks, stones larger than 10mm, and wooden blocks larger than 10mm. The quality indicators of rice bran and rice sand are also not many, which seriously affects the yield.

2. The particle size of the powder used as compound fertilizer is 70-90 mesh.

3. Do a good job in technical training to improve the technical quality and operational skills of workers in conversion of organic waste to organic fertiliser.

Third, when selecting a nozzle, it is necessary to grasp the working mechanism of the nozzle: according to the theory of fluid mechanics, it is proved that the greater the pressure, the smaller the through hole, and the larger the droplet diffusion surface. At the same pressure, the nozzle has a small nozzle and a small droplet density; the nozzle is large and the droplet density is large.

1. The smaller the size of the feed droplet (or larger), the lower the yield (or higher).

2. The denser the feed droplets (or the thinner), the more (or less) the amount of feed liquid, and the higher (or lower) of the discharge.

3. In general, B-type spherical spiral or B1 type basic spiral nozzle is the best choice for disc feeder.

Good blade, the particle size is uniform and beautiful, the blade material must be 16m, the blade is divided into two pieces, and there is no gap between the two blades.

The requirement for organic fertilizer continues to be steadily increasing. If you’re in a position to build an efficient production line, it’s likely that you’ll have the capacity to attract substantial profits. With that said, make sure that you use the right approach. Center on locating the ideal design for your organic fertilizer plant.

Take a look at Other Successful Plants

Naturally, you want your plant to thrive. If you need good results, why not look into other plants which may have reached high levels of success? If you examine these plants and check out the machine they’re using, you’ll use a clearer picture of what your very own plant needs.

In the event you don’t have the choice of touring a plant directly, you may want to take a look at video footage of plants. This will help you to start to see the equipment these plants are utilizing, and it will also provde the opportunity to consider the design from the plant.

Consider the Space That You’ll Be Operating In

While other plants can be quite a source of inspiration, the best design for the production line for organic fertilizer will be different in line with the space you’ll work in. You’ll want to make sure that you employ your layout as efficiently as possible.

The volume of space you possess will limit the device you’re able to purchase. Measure your space carefully and strive to utilize the space you might have as efficiently as you can. Make sure that you will have ample space for employees just to walk around and examine the gear as needed.

Organic fertilizer production line for sale

Find a Vendor That Will Answer The Questions You Have

The proper vendor provides a lot of guidance as you hunt for your ideal plant. Look for a vendor which has strong communication skills and is also greater than prepared to answer inquiries which you may have.

Your vendor might be able to offer you recommendations and assist you towards equipment for organic fertilizer making which is in accordance with what you’re trying to find. Make certain you possess a way to learn more regarding the machinery you’re checking out prior to your purchase.

Decide If Getting a Full Production Lines Are the proper Selection for You

If you wish to be sure that you select equipment that works well well together, you could find that investing in a full production line is your greatest choice. Buying bundled equipment is an easy strategy to acquire equipment which will interact seamlessly, also it can also assist you to find high-quality equipment in a better price.

Organic fertilizer production line design

Check out the bundles available from vendors that you simply trust. If you feel that you can make a production line having a better design, you ought to go ahead and do this. However, investing in a complete production line could be a way to save both time and cash.

Make sure that you keep all this advice in mind while you strive to find the ideal design for your organic fertilizer production line. Choose your equipment properly and work to build a fertilizer plant that may exceed your production goals.

There are numerous several types of fertilizer that one could purchase for your farm. Of these, NPK fertilizer is considered the most useful. Its content has a great deal of nitrogen, potassium, and also much-needed phosphorus that can help produce crops that are extremely healthy and viable. To accomplish this, you will need to have the machine that may make the pellets. They are called NPK granulating machines. Though they are made differently, their main goal or objective is going to be achieved once you know how to use the proper granulator for producing NPK granular fertilizer.

So How Exactly Does An NPK Fertilizer Machine Work?

The method starts with getting a large number of potassium salt. This needs to be melted, developing a very aqueous solution. This will likely also contain a great deal of ammonium nitrate. This is why the nitrogen will come from within this mixture. Finally, ammonium phosphate will be the final ingredient. This will likely allow the phosphorus that can complete this triune combination. The ultimate area of the process is actually using this mixture and combining it together. The outcome will probably be granules of most three of those components that may create NPK fertilizer.

NPK fertilizer granulating mahcine

How Come This Fertilizer So Essential?

The primary reason that the particular kind of fertilizer is really useful is primarily due to nitrogen. Of course, the mix of all three is going to improve crops dramatically. There are various crops that may extract these three nutrients in the soil. However, it really is nitrogen that is generally probably the most depleted away from these. For this reason many farmers will rotate crops that may not merely use more phosphorus and potassium, but may as a byproduct inject more nitrogen in to the soil. Rather than rotating crops, however, farmers are more inclined to easily place NPK fertilizer in the soil to fix the problem.

How To Locate NPK Fertilizer Machines

The final area of the process is the creation of granules. This typically occurs inside the NPK rotating drum. There can also be a fertilizer dryer, fertilizer mixer, and a coating machine which will apply material on the exterior in the pellets. It’s important too to get the machinery that will be needed before this technique occurring. This will likely add a fertilizer crusher and compost turner to name a few. Because the NPK fertilizer drum actually starts to rotate, it will make the pellets of fertilizer rapidly. All of this has made it feasible for big-scale farming operations to go on every single year.

The design of NPK fertilizer production line

If you wish to purchase an NPK fertilizer granulating machine, you have to get multiple estimates from as much companies as you possibly can. Many of them will be positioned in other countries where the expense of producing them is less. This will likely be the ideal source of these machines. Not only can they become more affordable, but they are produced by businesses that were which makes them for years. The improvements who have gone into creating these machines, and also the more affordable prices, may motivate you to have a number of of these this season for the business.

A complete organic fertilizer production line is inseparable from the organic fertilizer granulator. When we build the organic fertilizer production line, we will find that there are many types of organic fertilizer granulators. Different types of granulators also have different functions. So what are the differences between different types of organic fertilizer granulators? Let me give you a list below.

Double Roller Powder Granulator

• Double-roll extrusion granulator: The double-roll extrusion granulator is the key equipment for compound fertilizer granulation. It has the advantages of advanced technology, reasonable design, compact structure, novelty and practicality, and low energy consumption. It is matched with corresponding equipment to form a small production line, which can form a continuous and mechanized production with a certain capacity. The roller extrusion granulator adopts eugenic formula, does not need to be dried, and is produced at room temperature. The product is rolled and formed at one time, so that the product quality meets the technical index requirements of compound fertilizer. It is a high-, medium-, and low-concentration special compound fertilizer used for the production of various crops and an updated product for energy saving and consumption reduction in the compound fertilizer industry.

Pan Type Fertilizer Pelletizing Machine

• Disc organic fertilizer granulator: (1) The structure of the disc granulator is novel and reasonable, with reduced weight and height. The process layout is flexible and convenient, suitable for the transformation of the old factory. (2) The tilt angle of the large pan can be adjusted. Angled gaskets are used for flexible and convenient adjustment. (3) Adopting unique unpowered combined scraper integration to reduce auxiliary power consumption. (4) The large plate is composed of a plate body and a plate section. Reduce the power of the main motor. The disc section can be adjusted up and down along the disc body. The end of the disc section is a side flange, which can ensure that the material ball is not strained or torn when it is out of the disc. (5) Brand-new dredging design, with unpowered combined scraper for edge clearing, corner clearing scraper for clearing angle, combined with the unique treatment technology of the disc body, the effect of dredging and ball formation is good, and there will be no large mud masses. The diameter of the ball is 90. % In 3-5mm.

Cow Manure Granulation Machine

• Organic Fertilizer Stirring Tooth Granulator: This organic fertilizer granulator is widely used for the granulation of organic fertilizer. Due to the high granulation rate, stable operation, sturdy and durable equipment, and long service life, it is selected as the ideal product by the majority of users. The internal rotary tooth granulator developed and produced by FPC has four specifications: Φ400, Φ600, Φ800, Φ1000, and can also develop and produce other specifications of stirring tooth granulators according to user requirements. The shell of the granulator is made of thick seamless steel pipe, which is durable and never deformed. Coupled with a stable base design, it runs more smoothly.

The above is the difference between the several organic fertilizer granulators that we have explained to you. These organic fertilizer granulators are all commonly used varieties of granulators. The above detailed explanation can help you according to your own situation. , And effectively help everyone to set up a suitable organic fertilizer production line.

Organic fertilizer drum drying equipment is a device that uses thermal energy to dry organic materials with high moisture content. The use of thermal energy plays an important role in the drying process. If the heat energy cannot be taken away in time or the circulation is not smooth, the whole system will be affected.

manure rotary dryer machine in organic fertilizer production line

There are many forms of thermal energy generation, such as electric heating pipes, natural gas, diesel, and coal, which can be generated by certain equipment. The heat sources of the organic fertilizer dryer equipment include electric heaters, gas burners, oil burners, coal-burning stoves, etc. Electric heating is widely used in small drying equipment, and is generally used in laboratories. It does not have any pollution problems and heats up faster. Burners are mainly used in large-scale drying equipment and play a pivotal role in industrial production.

The induced draft fan of the organic fertilizer drying equipment is controlled by a frequency converter, which has a relatively high degree of automation and saves a lot of manpower and material resources. Coal-fired hot blast stoves are also widely used as the heat source of dryers, and can be used directly in occasions where material requirements are not strict. The use of direct-fired hot air in the occasions with strict requirements on materials cannot meet the requirements, and a heat exchange device is needed to reduce the degree of pollution to the materials.

It is well known that the organic fertilizer granulator is a special equipment for the production of organic fertilizer granules, and there are many problems or failures in the organic fertilizer granulation opportunity. As an organic fertilizer granulator manufacturer, we will face the user of the organic fertilizer granulator during the three guarantees service period. Summarize the problems or failures encountered, and draw the following points of maintenance and use for readers and users.

Rotary drum granulator machine in stock

First, do a good job of heat preservation. Due to the climate and environment, the drive parts of the organic fertilizer granulator will start slowly or fail to start due to freezing. This requires that the workplace of the organic fertilizer granulator or the organic fertilizer granulator itself must have certain insulation measures. The raw materials used in the work of the organic fertilizer granulator must also be antifreeze treatment. The moisture content of the organic fertilizer raw materials is low, and the antifreeze treatment is also critical for the winter use of the organic fertilizer pellet machine.

Second, use special lubricants. Low temperature and skillful use frequency will cause the lubricating oil to encounter condensation and freeze retention, which will affect the lubricating oil supply of the organic fertilizer granulator. It can be maintained by adding lubricating oil to the affected organic fertilizer granulator in time. Better use effect.

New type organic fertilizer granulator machine

Third, reasonable maintenance. Every time the work is completed, the organic fertilizer granulator must be inspected and maintained. The main focus is on the transmission part, the lubrication part and the cleaning of residual materials. Maintenance and repair are the basis for the use of the organic fertilizer granulator in winter. And replace the faulty parts of the organic fertilizer granulator in time to avoid the operation of the organic fertilizer granulator and reduce the production and use costs caused by the machine failure. Reasonable maintenance also needs to be completed regularly to ensure the maintenance and attention of each component. Make the organic fertilizer granulator show better results.

Pan Granulator Machine

As long as you pay attention to the main points of the use and maintenance of the organic fertilizer granulator and take corresponding measures, the quality-guaranteed organic fertilizer granulator will better serve our production and production of organic fertilizer particles. The benefit of granulator, drum granulator, disc granulator, organic fertilizer granulator, fertilizer granulation equipment is maximized.

A complete organic fertilizer production line is inseparable from the organic fertilizer granulator. When we build the organic fertilizer production line, we will find that there are many types of organic fertilizer granulators. Different types of granulators also have different functions. So what are the differences between different types of organic fertilizer granulators? Let’s enumerate it below.

Roller extrusion granulator

Counter-roll extrusion granulator: The counter-roll extrusion granulator is the key equipment for compound fertilizer granulation. It has advanced technology, reasonable design, compact structure, novelty and practicality, low energy consumption, and is matched with corresponding equipment. Small production lines can form continuous and mechanized production with a certain capacity. It adopts eugenic formula, does not need to be dried, and is produced at room temperature. The product is rolled into one time, so that the product quality meets the technical index requirements of compound fertilizer. It is a special compound fertilizer and compound fertilizer industry for the production of various crops with high, medium and low concentrations. Renewal products for energy saving and consumption reduction.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

Organic fertilizer disc granulator:

• The structure of the disc granulator is novel and reasonable, with reduced weight and height. The process layout is flexible and convenient, suitable for the transformation of the old factory.
• The inclination of the market can be adjusted. The angle gasket is adopted, which is flexible and convenient to adjust.
• Using unpowered combined scraper integration to reduce auxiliary power consumption.
• The big plate is composed of the plate body and the plate section. Reduce the power of the main motor. The disc section can be adjusted up and down along the disc body. The end of the disc section is a side flange, which can ensure that the material ball is not strained or torn when it is out of the disc.
• New silt dredging design, with unpowered combined scraper for edge and bottom clearing, corner clearing scraper for clearing corners, combined with disc body treatment technology, the effect of dredging and ball formation is good, and there will be no large mud masses. 90% of the ball diameter is 3 -5mm.

Organic fertilizer stirring tooth granulator: This organic fertilizer granulator is widely used for the granulation of organic fertilizer. Due to its high granulation rate, stable operation, sturdy and durable equipment, and long service life, it is chosen as the ideal product by the majority of users. The internal rotary tooth granulator developed and produced by our unit has four specifications: Φ400, Φ600, Φ800, Φ1000, and can also develop and produce other specifications of stirring tooth granulators according to user requirements. The shell of the granulator is made of thickened seamless steel pipe, which is durable and never deformed. Coupled with a stable base design, it runs more smoothly.

The above is the difference between the several organic fertilizer granulators that I have explained to you. These organic fertilizer granulators are the more commonly used types of granulators. The above detailed explanation can help you according to your own situation. , And effectively help everyone to set up a suitable organic fertilizer production line. Welcome domestic and foreign fertilizer manufacturers to come to our website for consultation. https://www.fertilizerplantcost.com/

In recent years, in order to further protect the ecological environment and reduce air pollution, the use of chicken dung, cow dung, pig dung and other poultry and livestock manure has been promoted to replace chemical fertilizers in organic fertilizers. The establishment of a fertilizer processing plant with organic fertilizer equipment has been rewarded with great returns. So, how much does it cost to run a large-scale organic fertilizer production line with an annual output of 50,000 to 100,000 tons?

A complete set of large-scale livestock separation organic fertilizer production lines with an annual output of 50,000-100,000 tons include: forklift feeder, composting turner, vertical crusher, drum screening machine, dynamic batching machine, granulator, rounding machine, dryer, cooler, coating machine, automatic quantitative packaging scale.

First, use a solid-liquid separator to control the moisture content of the animal manure below 85%, then add straw, rice bran, corn flour and other auxiliary materials. After fully mixing with a mixer, shovel it into the fermentation groove with a forklift, and use organic fertilizer to turn it. The materials pile is fully fermented and decomposed; using the conveyor belt between the equipment, it is transported to the grinder for pulverization, and then sent to the organic fertilizer granulator for granulation. The produced particles have high water content and are dried by the dryer before entering the cooler cools the pellets and improves the strength of the pellets. Then it is sent to the drum sieving machine to screen out the unqualified particles, and then carry out the secondary granulation. After the qualified, the packaging machine is used for packaging and the finished product is produced.

The complete process of making bio-organic fertilizer:

• Ground strip pile, use ground turning machine, or put materials in fermentation tank, use trough type turning and throwing machine.
• Evenly sprinkle the organic fertilizer starter, turn the pile and ferment to reach the temperature, smell, decompose, and pick up the weeds and grass seeds.
• Fermentation for 7-12 days, depending on the temperature in different places, how many times is it?No the same.
• Completely fermented and decomposed, out of the pool (the ground type is directly piled up with a forklift).
• Use a grading sieve for coarse and fine screening (the powdered fertilizer that has been screened can be sold directly).
• After crushing the sieved large pieces with afertilizer pulverizer, return to the grading sieve.
• Mix the raw materials, add the quantity of each raw material in strict accordance with the requirements of the technicians, and add various raw materials in the electronic belt scale or batching machine.
• The crushed raw materials enter the aggregate belt conveyor, and then granulate with a granulator.
• It is sent to the animal separation organic fertilizer dryer, which adopts the method of cylindrical edge transfer, flange connection and direct heat transfer, which is suitable for drying the compound fertilizer after granulation.
• Enter the cooler for cooling. The rotary cooler is mainly used to cool the dried compound fertilizer products, and can directly cool the hot granular fertilizer to close to normal temperature.
• Screening is performed again, and the separated large particles are crushed by the large particle crusher, and enter the return belt together with the separated fine powder, and then return to the granulator for granulation.
• The finished product is lifted to the material box on the packaging machinethrough the belt conveyor, and discharged into the scale body according to the set weight for automatic weighing operation, and finally the finished product is packaged and sold.

Each type of production line has its own characteristics. What kind of organic fertilizer is suitable for making what kind of organic fertilizer equipment is needed. For example, the disc and rotating gear production line must be equipped with a drying and cooling machine, and use hot air to dry the organic fertilizer, and then use a cold air exhaust system to cool the organic fertilizer, so that the hardness of the particles will be better. Users can customize the appropriate configuration according to their needs. The organic fertilizer production line has different equipment configurations according to different raw materials. You can also make a suitable plan according to the investment budget. The price of the organic fertilizer production line with different yields is also different. The investment in running a large-scale organic fertilizer production line is not small, but the return on profits is also considerable, and the results of the operation are good, and the cost can be recovered within two years.

Here is the best solution of machine selection for $110,000 organic fertilizer production line. Welcome to our website to get detailed information. https://www.fertilizerplantcost.com/110000-usd-organic-manure-making-machine-price/

In recent years, the global NPK compound fertilizer market has seen tremendous growth, because people are increasingly aware of the urgency and necessity of balanced fertilization, and the development of NPK compound fertilizer production technology and formula has also played a certain role. In addition, NPK compound fertilizers usually have more premium space than single fertilizers. Therefore, many manufacturers put NPK compound fertilizers with more premium space than single fertilizers. Therefore, many manufacturers have included NPK compound fertilizers in their product portfolios.

The common granulation technology of compound fertilizer includes drum granulation, disc granulation, spray granulation, tower granulation and so on.

The high-tower nitrate rotating granulation method produces high-concentration nitro compound fertilizer. This technology sprays nicotine, phosphorus and potassium melts from the top of the tower, cools and agglomerates into granules during the landing process. In ammonium nitrate production enterprises, the use of high tower melting granulation method to produce compound fertilizer has the following advantages:

First, it can directly use concentrated ammonium nitrate solution and crushed solid ammonium nitrate for crushing to produce compound fertilizer. This operation simplifies the production process and ensures production safety.

Secondly, the melt rotating granulation process makes full use of the heat energy of the ammonium nitrate concentrate, the moisture content of the material is very low, and the drying process is not required, which greatly saves engineering consumption.

Drum granulator is the most widely used compound fertilizer processing equipment in compound fertilizer production. The formula limit is relatively small, and partial ammoniation can also be used. For most types of equipment, the production line can use 2-3 million units, the daily output is more than 280-400 tons, and the formula is more than 500 tons. Due to the small formula limit, high output, low investment, short construction period and other advantages, drum granulation technology is favored by many compound fertilizer manufacturers. And it is adopted by more and more compound fertilizer manufacturers. Using this method, we can use a drum granulator to complete the production process.

FPC independently develops and produces a complete set of fertilizer equipment such as fermentation equipment, drying equipment, granulation equipment, screening system, and batching system suitable for the production of organic fertilizer and bio-organic fertilizer. Welcome to visit our official website. https://www.fertilizerplantcost.com/npk-fertilizer-plant-cost/

In the organic fertilizer production industry, there are many types of equipment that can make organic fertilizer, and there are different supporting equipment according to different materials. We use poultry manure as raw material to analyze the two different organic fertilizer production of drum granulator and disc granulator.

The advantages and disadvantages of each granulator.

Disc granulation process characteristics:

The operation is intuitive, and the operation of the equipment can be grasped at any time. If an abnormality is found, the size of the particles can be adjusted in time. It is determined by the inclination and rotation speed of the disc, and the inclination and rotation speed of the disc can be adjusted. The control range of the particle size is wide, the adaptability is strong, and the ball formation rate is very high, which can reach 70% to 90%. The livestock manure organic fertilizer disc granulation process has short production process, simple structure, low investment and easy operation, which is more suitable for small and medium-sized enterprises.

Characteristics of drum granulation process:

Steam is introduced into the material layer in the drum to increase the temperature of the granulated material, dissolve the salt of the granulated material, and achieve a high liquid phase volume under low moisture content to meet the liquid phase volume required for material granulation. At the same time, the amount of evaporated water in the drying process is reduced. The inner wall of the drum is lined with a number of soft rubber plates or polypropylene plates, and there are vent holes at the corresponding positions on the cylinder. When the inner lining turns from the bottom to the upper with the cylinder at the same time, the inner lining sags due to its own weight, thereby causing adhesion The material on the inner lining falls due to gravity to achieve the function of automatically cleaning the conglomerate. During the operation, the operator can observe the ball formation of the material at any time, and take corresponding measures in time as needed to ensure the normal operation of the system.

There are quality pan granulator and rotary drum granulator in FPC. Welcome to our website to buy granulation machines.