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Category Archive : Organic Fertilizer Auxiliary Machine

How To Buy Useful Animal Manure Granulator

So that you can process a substantial amount of animal manure in a timely manner, manure granulator would be the most optimal choice. It is an excellent piece of machinery, created for converting the manure into pellets which you can use for the crops. These can be extremely large, based on their capacity for creating pellets that one could package and then sell on. It can use a wide variety of manure including livestock manure, and poultry farm manure, all of which could have high concentrations of nitrogen, phosphorus, and potassium for your personal farm. As a way to purchase one that may be affordable, let’s have a look at what the options are when getting an animal manure granulator.

Just How Do Granulators Create Fertilizer Pellets?

How to make granular fertiliser from manure? To generate fertilizer pellets, you are going to need in the machine that could process this material into pellet form. There are several several types of machines that can perform this process. This will add a rotary drum granulating machine, an organic fertilizer granulator, and discs type granulators which can be really small but user friendly. Most of these are likely to work based on the process of rotation and force. The faster that they spin, the faster you will realize pellets made. These may work along with the fertilizer drum dryer, conveyor belt system, as well as a storage silo system, making it possible to create as numerous pellets as you have.

the design of organic fertilizer production line

3 t/h organic fertilizer production line for sale

Where Are You Able To Buy One Of These Simple Machines?

Companies specializing in the creation of these machines are numerous. You can find businesses around the globe that charge very fair prices for them, despite their large size or large output capacity. The business that you work with should be popular for its ability to produce quality machinery quickly. If you have a particular request, they should certainly accommodate your need to have a specific sort of machine for chicken manure pellets production. On the net, it is possible to discover numerous firms that are advertising their products and services that can make the pellets to suit your needs.

Could You Reduce Costs Once You Buy One?

If you would like save a considerable amount of money on your purchase, you can begin with something relatively small. Pan granulator is are normally what folks purchase which do not mind a small amount of output. This is because the size of the granulation machine for fertilizer is comparatively narrow. If you need something larger, for instance a drum kind of fertilizer granulator, you may need a substantial level of room. Once you have estimates back from different companies that manufacture them, you can choose one that is certainly priced affordably for you.

The design of fertilizer production line

The fertilizer making plant for sale

If you wish to accelerate the pace in which you may produce organic fertilizer granules from manure, think about using one of the latest animal manure granulator machines on the market. You can purchase them online, or you can do this transaction over the phone, ultimately causing the eventual delivery of your own manure granulator. The size of the machine, and exactly how many components it has, may affect your final choice. Always remember how big your farming operations and also the overall scale of the poultry fertilizer factory you are going to use for this particular project.

Easy Steps To Make High-quality Organic Fertilizer From Chicken Litter

If you plan to produce large volumes of chicken manure fertilizer, you’ll have to be sure that you’re able to make that fertilizer as quickly as possible. If you would like produce a fast fertilizer production line, you should make sure you retain these pointers in mind.

Purchase the Right Equipment

One of the most essential element of fermenting chicken manure are the device that’s an element of the line. If your line doesn’t have suitable equipment, it’s likely that you just won’t be capable of meet your production goals. It’s a good idea to set specific goals before you begin looking at compost machine industrial to be able to give attention to models that are a great match for you personally.

Spend some time to compare the latest models of before you make one last purchase. In addition, you should think about just how the equipment you’re buying work together. When possible, you’ll desire to select machinery that should be able to work seamlessly.

Poultry manure fertilizer granulaator for sale

machine for making poultry manure fertilizer

Ensure That the Gear Is Properly Maintained

Not only do you want the right manure composting systems, but you’ll also need to make sure that you simply keep all of that equipment in excellent condition. A lack of maintenance might lead to your equipment to destroy down, which may lead to costly delays.

What sort of maintenance will your equipment need? While that may differ in line with the equipment model that you’ve selected, you may use the manual that came with your organic waste composter machine like a point of reference. It’s also smart to visually inspect your equipment just before use to avoid problems.

Consider Investing in a Full Production Line

Obtaining the right gear is important, but you’ll also have to be sure that you’re selecting chicken dryer machine that really works well together with the other equipment that you’ve purchased. You might have a greater experience overall if you opt to get a full production line.

There are many different advantages you’ll have the ability to enjoy if you opt to buy a bio fermentation tank. It’s likely that you’ll can get what you require with a discounted rate, and you will also expect that all your equipment will continue to work along with minimal issues.

Composting machine in organic fertilizer plant

Composting turner for sale

Have a look at Several types of Fertilizer Equipment

When you’re exploring your alternatives, you should think of all types of equipment. Look at the different types of fertilizer you could produce. Would a device that creates pellet fertilizer be your best choice, or would you ultimately improve comes from another type of chicken manure fertilizer machine turkey.

Whatever type of equipment you need to do select, you’ll want complete confidence in your selection. Attempt to compare many different types of equipment before making your final choice. Researching the options will enable you to find high-quality equipment that can perform producing chicken manure fertilizer at a high speed.

The faster it is possible to produce fertilizer, the greater your profits are likely to be. Make sure that you follow this advice to be able to put in place a profitable chicken manure machinery. Use the right approach and maximize the efficiency of the plant.

The Project for Commercial Organic Fertilizer Plant

How much does small organic fertilizer production equipment cost? Many customers ask how much it costs to invest 10,000 tons of small organic fertilizer production line equipment? What about the cost?

1. The equipment of organic fertilizer production line makes the goat manure as organic fertilizer, which effectively realizes the recycling and utilization of waste, reduces environmental pollution and greatly saves resources. Small organic fertilizer production equipment is designed for users just starting. In our opinion, due to the lack of economic capital of the user who just started to build a factory, the price of organic fertilizer equipment is expensive, but the manure on the farm has not been treated locally, which pollutes the environment.

The design of fertilizer production line

The fertilizer making plant for sale

2 small organic fertilizer production line is characterized by low overall investment price, low cost, low technical requirements, suitable for large-scale cultivation and breeding enterprises and small fertilizer factory investment. Small machinary of organic fertilizers refers to the annual output of 5,000 tons – 20,000 tons between the organic fertilizer process equipment.

Annual output of 10000 tons of organic fertilizer equipment is a representative small organic fertilizer production line, its investment cost, equipment configuration, profit analysis is as follows.

3. Annual production capacity of factory of organic fertilizer :5000 tons — 20000 tons; Total investment in organic fertilizer production line equipment: 8,000  to 10,000 dollars; Organic fertilizer to meet the standards: organic fertilizer small production line processing technology requirements: production technology 1 person, 1 laboratory technician, 8 workers.

4. The following is a detailed analysis of the production line equipment with an annual output of 10,000 tons of organic fertilizer

 The production enterprise with an annual output of 10,000 tons of bio-organic fertilizer can deal with 22,000 tons to 25,000 tons of livestock and poultry waste annually. The following investment and construction and supporting facilities are required:

Fermentation workshop: Fermentation workshop – room: the area is not less than 60m×6= 360N

Plant requirements: the fermentation workshop should be sheltered from wind and rain, not other conditions, height of 2.5m can be; Raw material site: depending on the situation, generally in 80m-120m can;

Processing workshop: manufacturing organic fertilizer, the construction area of about 200m processing workshop;

Warehouse: depending on the actual situation, the warehouse above 300m should be built in general. According to the above requirements and the requirements of laboratory, logistics, office, dormitory and other conditions, the annual output of 10,000 tons of bio-organic fertilizer production plant, covering an area of 5-8 acres is more reasonable.

Personnel allocation: On the premise that the output of 10,000 tons is completed, about 8 production workers shall be allocated, including 1 production technician and 1 laboratory analyst. Management and marketing shall be determined according to the actual situation.

Commercial organic fertilizer production line for sale

Organic fertilizer production line design

5. Cost profit analysis of small organic fertilizer production line:

What is the cost of setting up a organic fertilizer plant? At present, the average price of granular organic fertilizer in the market is 850 dollar/ton, and the annual output value of 10,000 tons is 8.5 million dollars; All kinds of costs cost about 420 dollars per ton, 10,000 tons of annual cost 4.2 million dollar. Compared with the above cost and output value, it is obvious that as long as the sales strategy is appropriate, the cost can be recovered in that year. There are also handsome returns.

6. Invest in the configuration and raw materials of small organic fertilizer production line

Small organic fertilizer production line is divided into three configurations:

High configuration: dehydrator, fermentation and stacking machine, semi-wet material crusher, horizontal mixer, granulator, dryer, cooling machine, roller screen extension, coating machine, packaging equipment, belt conveyor, etc.

Medium configuration: semi-wet material grinder, horizontal mixer, granulator, dryer, cooler, roller screen extension, packaging equipment, belt conveyor, etc.

Low configuration: semi-wet material grinder, horizontal mixer, organic granule machine/roller screen machine, packaging equipment

7. Original material of organic fertilizer small production line:

Raw and auxiliary materials of small organic fertilizer production line:

1, organic main raw materials: livestock and poultry excrement, domestic sludge, domestic waste and other solid wastes account for about 50-80% of the formula; 2, no machine main raw materials: urea, ammonium phosphate, calcium, calcium, potassium sulfate, etc. account for about 10-30% of the formula;

3. Medium and trace element additives account for about 10% of the formula;

4, biological organic compound fertilizer also need to add biological bacteria powder :5% O – 10%;

5, according to the need may also use raw materials: peat, oil feet, fly ash, etc.; 6, auxiliary energy: water, electricity, coal.

 

Significance Of Selecting The Best Production Line For Making Fetilizer From Animal Manure

Do you have entry to horse, pig, or chicken manure? Do you wish to put in place a company making organic fertilizer from this manure? Organic fertilizer is huge demand and it will be produced from a number of raw materials including several types of manual from cattle, goat, chicken, or other animals.

Doing the work manually is simply unachievable as it takes plenty of effort. That is why serious companies select a production line created to make animal manure fertilizer by means of pellets or powder from different kinds of animal manure. There are actually several types of production lines to make organic fertilizer from animal manure. The main difference between various production lines is within their design and the caliber of materials useful for making various components.

With regards to selecting a animal manure production line, there are particular parameters which should be carefully considered to get the best value for your money. Will not purchase the first production line you find. Also, claims made about the manufacturer’s website concerning the machine’s efficiency or production capacity or any other parameters should be taken with a grain of salt. You need to do your own research to make sure you are not buying something that will heighten the operational costs and put you with a disadvantage.

3-4 ton animal manure fertilizer production line for sale

Animal manure fertilizer production line for sale

In addition to the main parameters like processing capacity of organic fertilizer production line, kind of the production line, its design, and excellence of materials useful for making the development line, an important thing you need to consider is the trustworthiness of the manufacturer. Product quality is everything. You can’t possess a successful business when you have to regularly stop production because of the sub-standard of machinery utilized in the development process.

Poor quality machinery stops working frequently. Frequent breakdown not simply hurts production but additionally adds to the production cost and someone has to fund those repairs.

When it comes to checking the trustworthiness of a selected company, start with searching their name online. It must allow you to discover numerous reviews from real clients who have plenty of experience while using equipment. When you might struggle to find reviews on popular review websites but there are plenty of forums and groups on popular social networking platforms where users in the market converge and discuss various things. The truth is, it can be better for you to become an integral part of these communities as you can obtain a lot of ideas from experienced users over these communities.

Commercial animal manure fertilizer production line for sale

The design of animal manure fertilizer production

When you are checking the reputation of a business, don’t forget to inquire about about their after-sales service. Many companies are perfect at making sales but don’t really care about their customers once the sale continues to be completed. You may not are interested to buy from such a company.

You are likely to need the assistance of their engineers for normal servicing and maintenance. Also, you may want replacement parts once in a while. In the event the company lacks strong after-sales support, you could have to cover an increased than expected price for replacement parts.

Overall, various types of production line for making animal manure fertilizer is you can purchase to make organic fertilizer from animal manure. However, not all the development lines are of similar quality. You should buy one only after checking the standing of the brand along with their after-sales support to set up a strong foundation for your business.

Comparing the Latest Varieties of Fertilizer Blenders available for sale

Some of the latest types of fertilizer blenders on the market offer features that you just won’t get in older products. Investing in a newer model will help you to produce high-quality fertilizer while meeting your production goals. Keep these matters in your mind when you compare several of the newer models available on the market.

 

Consider Which Features You’ll Utilize

 

You’ll learn that lots of the best models out there offer a number of appealing features. Although these traits will help products to stand out, not all of these characteristics will probably be helpful to you. Don’t pay more for any feature unless it has real value to you.

 

When you’re comparing various modelsof fertilizer blending machines, you shouldn’t just check out the quantity of features these designs have. You should also think of how you’ll have the capacity to utilize these features. If features aren’t useful to you at all, you may go ahead and ignore them.

 

Focus On Options That Fall Affordable

 

It’s likely which you have a specific cost range in your mind for this particular purchase. There’s no reason to hang around looking at models that you just won’t have the ability to afford. Instead, you should spend your time evaluating models that happen to be affordable for you personally.

 

Decide what you’re willing to spend on buying a fertilizer blender. Once you have a value reason for mind, you can take advantage of resources like price filters to enable you to limit your choices. You’ll have the capacity to closely evaluate models that you can comfortably afford.

 

Look at the Value Different Types Provide

 

Price is likely to be a major consideration in almost any purchase, but it should not be your only consideration. Consider just how much value various models are able to provide you. From there, you will discover the blender that might be the most effective use of your financial allowance.

 

One of many questions you’ll want to ask yourself while evaluating these blenders is when well the various models fit your needs. Which blenders meet your production goals? Do most of these models meet your quality standards? Look closely at what you’ll be getting for your money prior to making one last purchasing decision.

New single shaft blending machine for fertilizer production

single shaft mixer for sale

 

Contrast Your Top Choices

 

If you’re taking a look at a wide selection of fertilizer blenders, you should work to slowly define your set of choices. After that, you need to contrast the models on top of your list against the other person. Give attention to the pros and cons of specific models.

 

When you’re considering numerous blenders, the comparison process can feel overwhelming. If you’re capable of simplify your choices and take more time considering options that get noticed for you, you’ll have an easier time finding some of the best new models out there.

 

Take a close look with the 5 latest forms of fertilizer blenders on the market. Once you’ve found 5 newer models which could meet your needs, follow this advice and compare your options. With these suggestions, you have to have no issues finding the right model for you to buy.

Chicken Manure Dryer Is Favored in Chicken Breeding Enterprises

The chicken manure dryer is an instrument used for the processing and drying of chicken manure, which can improve the environment of the chicken farm and increase the utilization rate of chicken manure. Pure chicken manure organic fertilizer is based on fresh chicken manure as the main raw material. It is refined after thorough de-dusting, purification, high-temperature drying, concentration and crushing, disinfection and sterilization, decomposition and deodorization. It contains a variety of nutrient elements required by crops. It is confirmed by relevant experts that the nitrogen content is 2.6%, the phosphorus content is 3.5%, the potassium content is 2.5%, the crude protein is 16-25%, and the organic matter is 45%.

Chicken Manure Dryer

Chicken manure dryer equipment play a great role in chicken breeding companies. After large-scale experiments, 100Kg fertilization per mu of wheat can increase yield by more than 20%, vegetable fertilization 100Kg per mu can increase yield by more than 30%, fruit tree fertilization 25Kg can increase yield by more than 40%, and watermelon fertilization 100Kg per acre can increase yield by more than 40%. No longer use other fertilizers. The organic fertilizer is a yellow-brown uniform granular product with little pollution, no odor, easy to use, and high fertilizer efficiency, which is beneficial to improve the soil and overcome the salt-alkali damage caused by long-term use of chemical fertilizers. It is suitable for wheat, rice, peanuts, melons and fruit trees and other crops to improve the quality of crops, improve the quality of melons and fruits, and is beneficial to human health. It is a good-quality fertilizer for the cultivation of pollution-free green food. This product can also be used as a feed additive for feeding fish, cattle, pigs, etc.

manure rotary dryer machine in organic fertilizer production line

The demand for chicken manure fertilizer drying equipment is huge, and it has a foothold in many fields. The chicken manure dryer is suitable for large, medium and small chicken farms and areas where the breeding industry is relatively developed. According to the requirements of drying products, it can be used Different heat sources. After filtering and eliminating old products, the era of high power consumption is gone forever. The new type of chicken manure dryer saves energy. This machine is suitable for chicken manure, duck manure, animal manure, slaughter scraps, etc. with a water content of less than 65%. It has a good effect on opening up feed resources, reducing feeding costs, and reducing environmental pollution. The chicken manure drying machine adopts airflow drying method, which has high thermal efficiency. It can complete deodorization and insecticide sterilization of materials at one time without destroying the quality of the finished product. This machine can dry high-temperature materials below the initial moisture content at one time. The final content is less than 14%.

Advantages And Maintenance Points of Wet Material Crusher for Organic Fertilizer Equipment

Organic fertilizer equipment-wet material crusher is also indispensable in the organic fertilizer processing industry. In the process of organic fertilizer processing, both the pre-treatment stage and the deep processing stage of the organic fertilizer wet material pulverizer equipment are inseparable. In the early stage, there are organic fertilizer grinders for the particle size control of large-sized raw materials that are difficult to crush or powdered organic fertilizer. In the later stage of deep processing, the particle size processed by the organic fertilizer equipment crusher has a close influence on the granulation rate and hardness. The importance of the performance of the organic fertilizer crusher equipment is evident. So what are the specific performances, and what points should be taken during maintenance, we will describe them one by one.

Small size semi-wet organic fertilizer powder making machine

The advantages of organic fertilizer equipment material shredder and the points of attention for maintenance

The characteristics of wet material grinder for organic fertilizer equipment

  • The scope of application is wide. The whole machine is made of stainless steel, which can meet multiple industry standards. The crushing chamber is equipped with a water-cooled jacket to meet the crushing requirements of most heat-sensitive materials.
  • No pollution, low noise, separate collection room and dust collection room, so that the dust can be fully collected, which can meet the user’s requirements for cleanliness. The whole maneuvering balance is good, and the noise is greatly reduced.
  • Strong production capacity, which can meet the output requirements of most users.

high moisture materials cruhser effect

Use and maintenance of wet material grinder for organic fertilizer equipment

  • Before using the wet material grinder for organic fertilizer equipment, check the appearance of the machine for damage caused by transportation, and whether the random information is complete.

Before connecting the grinder to the power supply, please confirm whether there are iron foreign objects in the machine cavity to prevent the knife from being hit, and manually rotate the flywheel more than one circle. It is forbidden to carry movable knives by hand to ensure safety. Make sure that the main engine of the wet material grinder of the organic fertilizer equipment rotates correctly, and then the motor can be started and put into production.

  • According to the characteristics of the material, the wet material grinder cutter of the organic fertilizer equipment has different lengths of normal use time. If there is wear, please promptly knife the blade. When installing the knife, the rotary knife must be tightened. After the fixed knife is slightly fixed, adjust the 4 adjusting screws to ensure that the gap between the rotary knife and the fixed knife is 0.2-0.3mm. Then tighten the fixed knife screw and tighten the adjusting screw to complete the tool installation.

semi wet material crusher details

The pulverizer has been running for about 500 hours. Please check the left and right main bearings, clean them if necessary, and add proper amount of grease or replace all the grease.

The organic fertilizer equipment wet material grinder has a heavy workload, and the tightness of the transmission triangle belt must be checked frequently to ensure that the moving knife is only smoothly and reliably transmitted.

  • The wet material grinder and power unit of the organic fertilizer equipment should be installed firmly. If the coal gangue grinder is fixed for long-term operation, it should be fixed on the cement foundation.If the grinder is mobile operation, the unit should be installed on a frame made of angle iron, and the power engine (diesel engine or electric motor) should be guaranteed to smash the gangue. The pulley groove of the machine is in the same plane of rotation.
  • After installing the wet material grinder for organic fertilizer equipment, check the fastening of each part of the fasteners, and tighten them if they are loose. At the same time, check whether the belt tightness is appropriate.
  • Before starting the wet material grinderfor organic fertilizer equipment, first turn the rotor by hand to check whether the claws, hammers and rotor are running flexibly and reliably, whether there is any collision in the shell, and whether the rotation direction of the rotor is in the direction pointed by the arrow of the machine. Consistent, whether the lubrication of the power machine and coal gangue grinder is good.
  • Do not change the belt pulley casually, in case the speed is too high to cause explosion in the crushing chamber, or the speed is too low to affect the working efficiency of the coal gangue grinder.

semi wet material crusher fine parts

  • The wet material grinder for organic fertilizer equipment should be idling for 2~3min after starting, and then feed the material after there is no abnormal phenomenon.
  • Pay attention to the operation of the wet material shredderat all times during work, and feed evenly to prevent blocking the car. Don’t overload your work for a long time. If there are vibrations, noises, excessive temperature of the bearings and the machine body, or spraying materials, the machine should be shut down for inspection immediately, and the work can be continued after troubleshooting.

It can be seen from the above that the organic fertilizer equipment wet material crusher plays an irreplaceable role in the processing of the organic fertilizer production line. At the same time, it has the advantages of wide practicability, environmental protection and pollution-free, high efficiency, and simple operation. On the other hand, as long as the above six requirements are followed during maintenance, the service life of the organic fertilizer equipment pulverizer can be extended.

How Much Does the Small-Scale Chicken Manure Organic Fertilizer Production Equipment Cost?

With the global emphasis on environmental protection, it is required that farms must do harmless treatment of the manure produced, especially in the chicken and pig industries. Most chicken farms are preferred. However, the vast majority of the global chicken industry are small and medium-sized. This means that the market for small-scale chicken manure organic fertilizer production equipment is increasing year by year, so how much does a small-scale chicken manure organic fertilizer production equipment cost? Become a focus of the chicken industry.

Process for Making Powdery Organic Fertilizer from Chicken Manure

A complete set of chicken manure organic fertilizer production equipment is mainly composed of fermentation and granulation, and it is precisely because these two parts affect the overall price of the organic fertilizer production equipment sales industry. For example, small chicken farms do not produce a lot of chicken manure per day. At this time, as a responsible organic fertilizer production equipment sales company, users will be advised to purchase only the fermentation compost turning machine. In this way, farmers only need to invest a small amount of money to meet the needs of the harmless treatment of chicken manure.

For larger and medium-sized chicken farms, old manufacturers and experienced sales staff generally propose custom organic fertilizer equipment. This is because the amount of chicken manure processed is different, the feeding method is different, the surrounding environment is different, and the customer’s budget is different, etc., directly affect the specific configuration of the complete set of chicken manure organic fertilizer production equipment and how much money is required.

complete organic fertilizer production line

The following takes the production of commercial chicken manure organic fertilizer as an example. In simple terms, it can be summarized into the following three commonly used configurations.

  • High configuration: early fermentation part (chicken manure dehydrator, fermentation compost turning machine); late granulation part (semi-wet materialscrusher, horizontal mixing equipment, organic fertilizer pelleting machine, drum drying machine, cooler, drum screen extension, wrapping machine, packaging machine equipment, belt conveyor, etc.).
  • Medium configuration: early fermentation part (manually processed by yourself); late granulation part (semi-wet material pulverizer, horizontal mixer, organic fertilizer granulator, dryer, cooler, drum screening machine,packaging machine equipment, Belt conveyor, etc.).
  • Low configuration: early fermentation part (manual processing); late granulation part (semi-wet materialscrusher, horizontal mixer, granulator/drum screening machine, packaging machine equipment).

For small private chicken farms, if the problem of sales channels can be solved, for example, local and surrounding sales. It is not necessary to use the above commercial organic fertilizer equipment configuration. You only need to buy a fermentation turning machine suitable for the processing capacity. If you need to add organic materials such as straw, vegetation, and medicine residue during the fermentation of the chicken manure compost, then buy a grinder; if you want to make the fermented chicken manure organic fertilizer The appearance is better, you can buy another drum screening machine.

powder organic fertilizer production line

Through this method of purchasing organic fertilizer production equipment with more refunds and less supplements, the purchase cost of small-scale chicken manure organic fertilizer production equipment can be greatly reduced, and the need for harmless treatment of chicken manure can be met. Because it is sold nearby, the fermented chicken manure organic fertilizer does not need to be pelletized, which saves the investment of purchasing pelletizer production line equipment.

Finally, answer the question at the beginning of the article. There is no detailed answer to the question of how much small chicken manure organic fertilizer production equipment costs, because the organic fertilizer production equipment used in different situations is different, and the price of each additional equipment varies greatly. It is recommended that you seek detailed consultation with a strong old manufacturer before purchasing. FPC is an established organic fertilizer equipment manufacturer. We have been dedicated in equipment and production line design and production over 15 years. We can provide you with the professional suggestions. https://www.fertilizerplantcost.com/550000usd-organic-fertilizer-production-line-price/

Organic Fertilizer Production Auxiliary Processing Equipment

Quantitative feeder

Also known as automatic feeders, silo scales, etc., the common ones are belt feeders, screw feeders, and disc feeders.

In the processing stage of organic fertilizer, it is necessary to use a forklift to mix the fermentation materials into the silo of the belt-type silo scale (feeder). The fermented product is uniformly sent to the chain mill through the feeder, and then processed step by step. In this way, there is no need to manually add raw materials to the next processing equipment through a shovel, thereby increasing the degree of automation.

loader type feeder

Blending machine

Generally divided into flat-mouth mixing (pre-mixing) machine and horizontal mixer.

In the production of organic fertilizer, bio-organic fertilizer, and organic-inorganic compound fertilizer, sometimes after the fermentation, in order to improve the quality of the fertilizer, fertilizers that meet the relevant standards are made according to relevant standards, and sometimes it is necessary to add compound functional microorganisms, inorganic fertilizers or other fertilizers. additive. This equipment plays a role in mixing uniformity. Production capacity: 1.0~ 10.0 tons/hour; power: 4.0~ 18.5 kilowatts.

double shafts mixing machine

 

Crusher

Crush the organic materials that have undergone pre-fermentation, or crush the organic materials that have been screened by a sieving machine. The crusher is divided into vertical chain type crusher, semi-wet material crusher (a hammer type crusher), horizontal chain type crusher, etc., especially the vertical chain type crusher and semi-wet material crusher. Its production capacity-generally 1.0 ~ 5.0 tons / hour; the fineness of crushed organic fertilizer is ≤ 3 mm (above 85%); power: 7 ~ 45 kilowatts. According to the size of the power and the size of the crushing inner diameter, there are many models.

 

straw crusher

Screening machine

The drum screening machine is a commonly used equipment in the production of organic fertilizers, biological fertilizers, and compound fertilizers. It is mainly used for powders of semi-finished products, finished products and returned materials. It can also realize the classification of finished products, so that the finished products can be evenly classified. The most common ones are drum screens, and some manufacturers use sliding screens and vibrating screens. Its functions are:

  • Fermented materials without sieving powder
  • Separation of crushed fermented materials
  • Separation of powdered organic materials after compounding
  • Separation of granulated organic fertilizers .

The production capacity is generally 1.0 ~ 6.0 tons/hour; the power of the screening machine in the production of organic fertilizer is generally 3.0 ~ 7.0 kilowatts.

Rotary Screening Machine for screening unqualified pellets

Belt conveyor

Participating in the conveying and processing of organic fertilizers in the production process, a group production line often requires multiple conveyors. Production capacity: 1.0~10.0 tons/hour; power: 1.5~15 kilowatts; belt width: 0.3~1.5 meters. The belt conveyor in the production of organic fertilizers is generally about 0.6 meters wide, and the power is generally 3.0 kilowatts. The minimum length is 8 meters.

FPC produces these auxiliary fertilizer equipment with different types and models. You can visit our official website for specific consultation. https://www.fertilizerplantcost.com/

The Production Process And Configuration Budget of a Large-Scale 50,000-100,000t/h Organic Fertilizer Making Plant

In recent years, in order to further protect the ecological environment and reduce air pollution, the use of chicken dung, cow dung, pig dung and other poultry and livestock manure has been promoted to replace chemical fertilizers in organic fertilizers. The establishment of a fertilizer processing plant with organic fertilizer equipment has been rewarded with great returns. So, how much does it cost to run a large-scale organic fertilizer production line with an annual output of 50,000 to 100,000 tons?

A complete set of large-scale livestock separation organic fertilizer production lines with an annual output of 50,000-100,000 tons include: forklift feeder, composting turner, vertical crusher, drum screening machine, dynamic batching machine, granulator, rounding machine, dryer, cooler, coating machine, automatic quantitative packaging scale.

First, use a solid-liquid separator to control the moisture content of the animal manure below 85%, then add straw, rice bran, corn flour and other auxiliary materials. After fully mixing with a mixer, shovel it into the fermentation groove with a forklift, and use organic fertilizer to turn it. The materials pile is fully fermented and decomposed; using the conveyor belt between the equipment, it is transported to the grinder for pulverization, and then sent to the organic fertilizer granulator for granulation. The produced particles have high water content and are dried by the dryer before entering the cooler cools the pellets and improves the strength of the pellets. Then it is sent to the drum sieving machine to screen out the unqualified particles, and then carry out the secondary granulation. After the qualified, the packaging machine is used for packaging and the finished product is produced.

The complete process of making bio-organic fertilizer:

  • Ground strip pile, use ground turning machine, or put materials in fermentation tank, use trough type turning and throwing machine.
  • Evenly sprinkle the organic fertilizer starter, turn the pile and ferment to reach the temperature, smell, decompose, and pick up the weeds and grass seeds.
  • Fermentation for 7-12 days, depending on the temperature in different places, how many times is it?No the same.
  • Completely fermented and decomposed, out of the pool (the ground type is directly piled up with a forklift).
  • Use a grading sieve for coarse and fine screening (the powdered fertilizer that has been screened can be sold directly).
  • After crushing the sieved large pieces with afertilizer pulverizer, return to the grading sieve.
  • Mix the raw materials, add the quantity of each raw material in strict accordance with the requirements of the technicians, and add various raw materials in the electronic belt scale or batching machine.
  • The crushed raw materials enter the aggregate belt conveyor, and then granulate with a granulator.
  • It is sent to the animal separation organic fertilizer dryer, which adopts the method of cylindrical edge transfer, flange connection and direct heat transfer, which is suitable for drying the compound fertilizer after granulation.
  • Enter the cooler for cooling. The rotary cooler is mainly used to cool the dried compound fertilizer products, and can directly cool the hot granular fertilizer to close to normal temperature.
  • Screening is performed again, and the separated large particles are crushed by the large particle crusher, and enter the return belt together with the separated fine powder, and then return to the granulator for granulation.
  • The finished product is lifted to the material box on the packaging machinethrough the belt conveyor, and discharged into the scale body according to the set weight for automatic weighing operation, and finally the finished product is packaged and sold.

Each type of production line has its own characteristics. What kind of organic fertilizer is suitable for making what kind of organic fertilizer equipment is needed. For example, the disc and rotating gear production line must be equipped with a drying and cooling machine, and use hot air to dry the organic fertilizer, and then use a cold air exhaust system to cool the organic fertilizer, so that the hardness of the particles will be better. Users can customize the appropriate configuration according to their needs. The organic fertilizer production line has different equipment configurations according to different raw materials. You can also make a suitable plan according to the investment budget. The price of the organic fertilizer production line with different yields is also different. The investment in running a large-scale organic fertilizer production line is not small, but the return on profits is also considerable, and the results of the operation are good, and the cost can be recovered within two years.

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