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Category Archive : produce bio organic fertilizer from animal manure

What Is The Dry Granulation Means For Making Fertilizer Granules?

There are numerous kinds of equipment that you can use for creating fertilizer granules. This is basically the most useful strategy for storing fertilizer, perhaps for many years, but you will must have the appropriate equipment for combining materials. By utilizing the dry granulation method, you can expedite their creation of this fertilizer, despite the smallest units that are available. They implement the dry granulation method, enabling you to pelletizer all of the fertilizer you might be produced with the composting process. This is what you may expect if you choose to obtain one of these brilliant machines that can produce fertilizer granules in this manner.

Different Types Of Dry Granulation Equipment

There are 2 very popular types of dry granulating machines that are widely used to form granules for this reason. This can include a slugging machine, together with a roller compactor, each of which have positives and negatives. Each of them can do producing countless pellets every year. However, many of the businesses make use of the roller compactor simply as it is in far more efficient kind of machinery. It might easily use the dry materials that you will be providing and condense it in to the pellets that you just will use as fertilizer.

dry granulating machine for sale

dry granulating machine for sale

How Come Fertilizer Granules Stay Together?

There are additives that you can use in the fertilizer to ensure the full mixture stays together. It depends regarding how you might be categorizing the fertilizers you will be using. Additionally, it is dependent upon the mixture of materials that you will be piecing together. It is extremely common to produce NPK fertilizer. Nitrogen is probably the most critical aspects of any kind of soil you are planting in. Furthermore you will need to use phosphorus and potassium to have that proper balance. This is held together by binders that may interconnect together with the fertilizer. To help make this work, you need to recognize the functions of  drying granulating machines

How Do These Appliances Work?

The main reason they are able to produce fertilizer pellets on the principle of wet granulation is due to a rotating motion. The raw materials are simply clumped into balls. They can also be made into cylindrical pellets which can also be stored. The rate from which the equipment returns will define how fast the pellets might be produced. If you are by using a pan granulator, or rotary drum granulator, the procedure is always the same. Just make sure that you are utilizing a regular power supply to keep up our prime speeds necessity for this method to operate.

Dry granulation is probably the most advantageous way to store fertilizer. By removing the moisture in the mixture that you are increasing the program, you may ensure that the pellets will dry and maintain their integrity. Creating fertilizer granules is just not that hard to do together with the proper equipment. It must take only some hours, from beginning to end, to make many bags of the material. After that you can store what remains, or market it for some other farmers, that can be helped by the fertilizer you will be producing by using these machines.

How To Choose The Proper Commercial Composting Equipment

Commercial composting enables you to make vast amounts of fertilizer. This equipment makes the composting process fast and so much easier. You possibly can make a lot of cash quickly whenever you produce the fertilizer and the equipment is affordable in order to make plenty of compost fast. Quality compost is vital when you need to produce high-quality fertilizer.

Compost can be produced out from many types of manure. The most frequent is cow dung and chicken dung. You can find the dung for cheap and also free. Many farmers will donate the dung totally free and you will also buy it for any inexpensive price if you want to.

The process of commercial composting is ideal for making fertilizer. The fertilizer is used in agricultural operations to create the crops and soil stronger and healthier. Dung makes perfect fertilizer since it is packed with nutrients and cheap and plentiful. It is simple to believe it is.

The appliance is additionally good for environmental surroundings since it takes the dung out of the environment and out from the waste dumps. Cows and chickens produce a lot of dung so converting it into fertilizer is a good thing for your environment.

The production line works by using the dung and making it compost. The dung needs to be dried first after which it may be mixed with organic materials like grass and leaves. The compost will then be left to ferment. If you let it ferment naturally it may take weeks for the fermentation process being completed, but when you use a large compost turner you may have finished compost after as little as fourteen days.

Commercial compost turning machine for sale

Commercial compost machine for organic fertilizer plant

The compost turning machine will turn the compost over consistently that makes it ferment faster hence the compost will be ready to develop into fertilizer faster. You want to make sure that you make use of these machines simply because they speed up the development process a whole lot. Which means that you may earn more money.

After the compost continues to be made it may be transformed into fertilizer by using a granulation machine. This machine will turn the compost into pellets. The development line provides you with a reasonable method to make large quantities of fertilizer. The machines make pellets of various sizes and they also could even be polished.

Wheel type compost turning machine for sale

Large-scale compost turning machine for organic fertilizer making

If you would like produce a lot of fertilizer you want the ideal commercial composting equipment. These machines are affordable and may be customized for commercial productions of the size. If you want to expand your organization making huge amounts of fertilizer you need to invest in this equipment in order to produce every one of the fertilizer you want.

Making high-quality  compost is not hard if you choose the fertilizer production line. It is affordable which is constructed from the best materials. The machines don’t need a lot of maintenance so you get after-sales service that will last the life of the machine. This line allows you to produce all the fertilizer you will need plus it won’t cost lots of money to run either.

What Is the Function of Organic Fertilizer Production Line Equipment?

The production line of organic fertilizer not only effectively solves the environmental pollution caused by organic wastes in livestock and poultry breeding, but also reduces the eutrophication of surface waters caused by pollution. It is also conducive to improving the safety and quality of agricultural products and providing green food and food for humans. Organic food has laid a good foundation, and the ecological and environmental benefits are extremely significant.

The raw materials of organic fertilizer come from livestock manure, animal and plant residues or agricultural production wastes, and contain a large amount of organic matter, which can provide comprehensive nutrition for crops. The organic fertilizer production line is a special processing equipment for organic fertilizer, which is widely used in agricultural development and has gradually become an indispensable machine for agricultural development.

Organic Fertilizer Production Line Flow Chart

The organic fertilizer produced by organic fertilizer production line can improve the soil, increase organic matter, and have good fertilizer efficiency. Not only can it increase soil organic matter and improve soil physical and chemical properties, but it can also be used as feed to return to the field. To improve the poor soil physical and chemical properties, the soil nutrient content is low, the nutrient is unbalanced, and the water, air, and heat conditions in the soil are not coordinated, and the soil biological condition is poor.

Powdery organic fertilizer production line

The organic fertilizer production line has realized the circular development of agricultural resources, not only solving environmental pollution, but also turning waste into treasure by using renewable resources. The organic fertilizer production line technology gradually promotes the combined use of decomposed substances and chemical fertilizers in a planned way, with decomposed substances as the mainstay, and chemical fertilizers as the supplement. Then slowly reduce the amount of chemical fertilizers and increase the amount of decomposed substances. In the end, the effect of using only decomposed substances and using no or as little chemical fertilizer as possible is achieved. The bio-organic fertilizer production line realizes true circular agriculture and green agriculture.

The Mechanism And Effect of Bio-Organic Fertilizer-Organic Fertilizer Production Line

Bio-organic fertilizer is very effective

Bio-organic fertilizer is organic solid waste (including organic waste, straw, livestock and poultry manure, cake, agricultural and sideline products, and solid waste from food processing) that is processed by biological fertilizer strains after fermentation, deodorization and complete decomposing. . It can regulate the soil, activate the activity rate of microorganisms in the soil, overcome soil compaction, and increase soil air permeability. Bio-organic fertilizer can also improve the fertility of the soil and greatly increase the production of food crops, cash crops, vegetables, and fruits.

Whole bio organic fertilizer production line

The process of making bio-organic fertilizer

The production of bio-organic fertilizer for animal manure can be divided into two methods: static processing and dynamic processing. Generally, the method used by households to make organic fertilizer is static processing, which is simple in method, easy to operate, low investment, and suitable for small-scale farming specialized households to operate.

  • Preparation of raw materials and auxiliary materials

Choose a piece of land with a flat ground and no water accumulation, and stack the livestock and poultry manure and auxiliary materials separately. Generally, granular or powdered wheat bran, peanut shell powder, etc. are used as main auxiliary materials. If you use corn stalks, cotton stalks, etc. as auxiliary materials, you must first cut them into lengths of 5-10 cm. Too long will make mixing inconvenient. The purpose of adding auxiliary materials is to adjust the water content and carbon-nitrogen ratio of chicken manure and increase the air permeability of the fermented product.

complete organic fertilizer production line

  • Operation steps

Sprinkle the bacteria evenly on the prepared chicken manure and stir evenly. During the mixing process, the moisture content of livestock and poultry manure should be adjusted to about 60%. If the water content is too high, it is necessary to sprinkle auxiliary materials such as wheat bran and corn stalks on the livestock and poultry manure to reduce the water content of the raw materials. If the water content is too low, you should add fresh raw materials or sprinkle some water. Stack the mixed materials on the fermentation platform in a stack, at this time, the height is about 1-1.2 meters.

  • Management of fermentation process

During the fermentation process, the control of temperature is very important. The temperature is too low to reach the maturity standard. When the temperature is too high, the nutrients in the compost are easily lost. Turn the pile properly when the temperature reaches about 60 degrees.

Self Propelled Windrow Compost Turner For Sale

Requirements for fermentation temperature and time:

After composting, the raw materials enter the first fermentation stage. It will automatically heat up to above 55°C and maintain it for 5 to 7 days. At this time, most of the parasite eggs and harmful bacteria can be eliminated, reaching the harmless treatment standard. Turn the pile once in about 2 to 3 days, which is conducive to ventilation, heat dissipation, and even decomposing. After 7-10 days of fermentation, the temperature in the compost drops below 40°C, and the color of the bio-organic fertilizer changes to dark brown or yellow-brown. The organic fertilizer inside the compost has a large amount of white mycelium attached to the surface, which is odorless and has a slight ammonia smell, which has reached the maturity standard, and can be directly used as a base fertilizer or top dressing in the field.

Wheel type Compost Turner for Large Scale Composting

  • Matters needing attention in the fermentation process

In the process of manufacturing bio-organic fertilizer by static method, attention should be paid to:

Covering the surface of the fermented material with a layer of about 10 cm of finely chopped straw or sprinkling a layer of calcium persulfate can reduce the evaporation of ammonia and avoid the loss of nutrients. In case of strong wind during the fermentation process, the top should be covered with breathable materials such as straw to reduce the evaporation of water and the loss of temperature. Livestock manure is stored for too long or there are more straws and weeds in the manure, and there is less manure. You can add some rapeseed meal, urea or fresh livestock manure to increase the nitrogen content, increase the carbon-nitrogen ratio, and speed up the fermentation speed. , Improve the quality of fertilizer. The pH value of the compost should be controlled at 5.5-8.5. If the pH value of the compost is lower than 5.5, it is too acidic and can be adjusted by adding quicklime appropriately. It is necessary to avoid making bio-organic fertilizer in the open air during the rainy season to prevent the moisture from being too high. If there is high moisture content and poor air permeability during the, a few straws can be inserted in the middle of the fermentation pile to help air permeability.