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Bio-organic fertilizer is very effective

Bio-organic fertilizer is organic solid waste (including organic waste, straw, livestock and poultry manure, cake, agricultural and sideline products, and solid waste from food processing) that is processed by biological fertilizer strains after fermentation, deodorization and complete decomposing. . It can regulate the soil, activate the activity rate of microorganisms in the soil, overcome soil compaction, and increase soil air permeability. Bio-organic fertilizer can also improve the fertility of the soil and greatly increase the production of food crops, cash crops, vegetables, and fruits.

Whole bio organic fertilizer production line

The process of making bio-organic fertilizer

The production of bio-organic fertilizer for animal manure can be divided into two methods: static processing and dynamic processing. Generally, the method used by households to make organic fertilizer is static processing, which is simple in method, easy to operate, low investment, and suitable for small-scale farming specialized households to operate.

• Preparation of raw materials and auxiliary materials

Choose a piece of land with a flat ground and no water accumulation, and stack the livestock and poultry manure and auxiliary materials separately. Generally, granular or powdered wheat bran, peanut shell powder, etc. are used as main auxiliary materials. If you use corn stalks, cotton stalks, etc. as auxiliary materials, you must first cut them into lengths of 5-10 cm. Too long will make mixing inconvenient. The purpose of adding auxiliary materials is to adjust the water content and carbon-nitrogen ratio of chicken manure and increase the air permeability of the fermented product.

complete organic fertilizer production line

• Operation steps

Sprinkle the bacteria evenly on the prepared chicken manure and stir evenly. During the mixing process, the moisture content of livestock and poultry manure should be adjusted to about 60%. If the water content is too high, it is necessary to sprinkle auxiliary materials such as wheat bran and corn stalks on the livestock and poultry manure to reduce the water content of the raw materials. If the water content is too low, you should add fresh raw materials or sprinkle some water. Stack the mixed materials on the fermentation platform in a stack, at this time, the height is about 1-1.2 meters.

• Management of fermentation process

During the fermentation process, the control of temperature is very important. The temperature is too low to reach the maturity standard. When the temperature is too high, the nutrients in the compost are easily lost. Turn the pile properly when the temperature reaches about 60 degrees.

Self Propelled Windrow Compost Turner For Sale

Requirements for fermentation temperature and time:

After composting, the raw materials enter the first fermentation stage. It will automatically heat up to above 55°C and maintain it for 5 to 7 days. At this time, most of the parasite eggs and harmful bacteria can be eliminated, reaching the harmless treatment standard. Turn the pile once in about 2 to 3 days, which is conducive to ventilation, heat dissipation, and even decomposing. After 7-10 days of fermentation, the temperature in the compost drops below 40°C, and the color of the bio-organic fertilizer changes to dark brown or yellow-brown. The organic fertilizer inside the compost has a large amount of white mycelium attached to the surface, which is odorless and has a slight ammonia smell, which has reached the maturity standard, and can be directly used as a base fertilizer or top dressing in the field.

Wheel type Compost Turner for Large Scale Composting

• Matters needing attention in the fermentation process

In the process of manufacturing bio-organic fertilizer by static method, attention should be paid to:

Covering the surface of the fermented material with a layer of about 10 cm of finely chopped straw or sprinkling a layer of calcium persulfate can reduce the evaporation of ammonia and avoid the loss of nutrients. In case of strong wind during the fermentation process, the top should be covered with breathable materials such as straw to reduce the evaporation of water and the loss of temperature. Livestock manure is stored for too long or there are more straws and weeds in the manure, and there is less manure. You can add some rapeseed meal, urea or fresh livestock manure to increase the nitrogen content, increase the carbon-nitrogen ratio, and speed up the fermentation speed. , Improve the quality of fertilizer. The pH value of the compost should be controlled at 5.5-8.5. If the pH value of the compost is lower than 5.5, it is too acidic and can be adjusted by adding quicklime appropriately. It is necessary to avoid making bio-organic fertilizer in the open air during the rainy season to prevent the moisture from being too high. If there is high moisture content and poor air permeability during the, a few straws can be inserted in the middle of the fermentation pile to help air permeability.

Pig manure organic fertilizer equipment is a device that uses fresh pig manure as raw material and undergoes a series of processing to produce organic fertilizer fertilizer with good nutritional value. What equipment does the pig manure organic fertilizer equipment include?

Including windrow composting turner machines (also called stack turning machines, fermentation turning stackers), horizontal mixers, disc granulators, dryers, rotary coolers, drum screening machines, coating machines, and automatic packaging machines. Pig manure organic fertilizer equipment process introduction:

Process for Making Powdery Organic Fertilizer from pig Manure

• The ratio of raw materials per ton: 500 kg of pig manure + 300 kg of auxiliary materials + 200 kg of bacterial residue + 100 g of RW bacterial agent. (The above pig manure can be replaced by other livestock manure)
• Strip stack: According to the above raw material ratio, the strip stack can be carried out according to the needs. The length of the strip stack is not limited, the width is 4 meters, and the height is 2 meters. When stacking, the materials need to be evenly stacked layer by layer.

Large Scale Compost Turner for pig manure disposal

• Add inoculants: expand the volume of the dregs for biological inoculants in a ratio of 1:5, mix them evenly, and sprinkle them on the surface of the piles according to the number of piles.
• Stirring and fermentation: Stir the pile evenly with a mixer. After the temperature rises above 60 degrees, turn the pile every 4-5 days. After 15 days of fermentation at 60 degrees, put the pile away.
• Screening and processing: After fermentation according to the above steps, it will become pure organic fertilizer after screeningand deep processing.
• Granulation: granulate the fermented pure organic fertilizer. According to different raw materials, select the granulator, disc granulator, extrusion granulator, extrusion and throwing ball integration, etc.
• Drying, cooling and packaging; the moisture content of the freshly manufactured granules is relatively large, and the moisture needs to be dried to below 20% of the organic fertilizer standard. The dried granular organic fertilizer is directly packaged after being cooled by a cooler.

Pig Manure Granulation Machine

The advantages of pig manure organic fertilizer:

• Pig manure organic fertilizer does not contain any chemical ingredients. Due to poor digestibility of pigs, only 25% of the nutrients can be consumed, while the other 75% of the nutrients in the feed are excreted with the manure, so that the dried product contains nitrogen, phosphorus, and potassium,organic matter, amino acids, protein and other ingredients.
• The main substance in the pig manure organic fertilizer is organic matter, and the pig manure organic fertilizer increases the organic matter content in the soil. Organic matter can improve the physical, chemical and biological properties of the soil, mature the soil, and increase the fertility of the soil.
• Pig manure organic fertilizer can also make the microorganisms in the soil multiply, especially many beneficial microorganisms, such as , ammonifying bacteria, cellulose decomposing bacteria, nitrifying bacteria, etc. Pig manure organic fertilizer contains various active enzymes secreted by the digestive tract of animals and various enzymes produced by microorganisms. After these substances are applied to the soil, the enzyme activity of the soil can be greatly improved.
• Pig manure organic fertilizer not only improves the soil environment, the living environment, and reduces pollution, but also after the organic fertilizer is applied to the soil, the ecological environment resources can be recycled.

Application And Characteristics of Organic Fertilizer Automatic Weighing And Packaging Machine

single bucket powder fertilizer automatic packing machine

• Using high-stability, high-precision weighing sensor and weighing module, the interface is simple to operate and the display is intuitive.
• Independent packaging weight input and weighing weight display window, the display window adopts high-brightness LED display. The menu operation is simple, intuitive and friendly; manual assistance in bagging (or barrel), pneumatic bag clamping.
• Independent weighing system weighs, with high weighing accuracy and fast speed. The weighing sensor adopts Toledo weighing sensor.
• Asynchronous motor controls spiral feeding, frequency converter speed regulation, large and small double spiral fast and slow metering and feeding, high control accuracy. 5. The whole machine is made of stainless steel except for the motor, cylinder, electrical accessories, pneumatic components, and sewing machine.

Double buckets fertilizer bagging machine

The organic fertilizer automatic packaging machine is a new generation of packaging and weighing equipment developed by FPC. The machine is mainly composed of four parts: automatic weighing device, conveying device, sewing device and computer control. It has the characteristics of reasonable structure, beautiful appearance, stable operation, energy saving and electricity saving, convenient operation and accurate weighing. The main machine adopts fast, medium and slow three-speed feeding and special feeding auger structure, digital frequency conversion technology, sampling processing technology, anti-interference technology and realizes automatic error compensation and correction. It is suitable for quantitative packaging of powdered and granular materials.

Organic fertilizer equipment-wet material crusher is also indispensable in the organic fertilizer processing industry. In the process of organic fertilizer processing, both the pre-treatment stage and the deep processing stage of the organic fertilizer wet material pulverizer equipment are inseparable. In the early stage, there are organic fertilizer grinders for the particle size control of large-sized raw materials that are difficult to crush or powdered organic fertilizer. In the later stage of deep processing, the particle size processed by the organic fertilizer equipment crusher has a close influence on the granulation rate and hardness. The importance of the performance of the organic fertilizer crusher equipment is evident. So what are the specific performances, and what points should be taken during maintenance, we will describe them one by one.

Small size semi-wet organic fertilizer powder making machine

The advantages of organic fertilizer equipment material shredder and the points of attention for maintenance

The characteristics of wet material grinder for organic fertilizer equipment

• The scope of application is wide. The whole machine is made of stainless steel, which can meet multiple industry standards. The crushing chamber is equipped with a water-cooled jacket to meet the crushing requirements of most heat-sensitive materials.
• No pollution, low noise, separate collection room and dust collection room, so that the dust can be fully collected, which can meet the user’s requirements for cleanliness. The whole maneuvering balance is good, and the noise is greatly reduced.
• Strong production capacity, which can meet the output requirements of most users.

high moisture materials cruhser effect

Use and maintenance of wet material grinder for organic fertilizer equipment

• Before using the wet material grinder for organic fertilizer equipment, check the appearance of the machine for damage caused by transportation, and whether the random information is complete.

Before connecting the grinder to the power supply, please confirm whether there are iron foreign objects in the machine cavity to prevent the knife from being hit, and manually rotate the flywheel more than one circle. It is forbidden to carry movable knives by hand to ensure safety. Make sure that the main engine of the wet material grinder of the organic fertilizer equipment rotates correctly, and then the motor can be started and put into production.

• According to the characteristics of the material, the wet material grinder cutter of the organic fertilizer equipment has different lengths of normal use time. If there is wear, please promptly knife the blade. When installing the knife, the rotary knife must be tightened. After the fixed knife is slightly fixed, adjust the 4 adjusting screws to ensure that the gap between the rotary knife and the fixed knife is 0.2-0.3mm. Then tighten the fixed knife screw and tighten the adjusting screw to complete the tool installation.

semi wet material crusher details

The pulverizer has been running for about 500 hours. Please check the left and right main bearings, clean them if necessary, and add proper amount of grease or replace all the grease.

The organic fertilizer equipment wet material grinder has a heavy workload, and the tightness of the transmission triangle belt must be checked frequently to ensure that the moving knife is only smoothly and reliably transmitted.

• The wet material grinder and power unit of the organic fertilizer equipment should be installed firmly. If the coal gangue grinder is fixed for long-term operation, it should be fixed on the cement foundation.If the grinder is mobile operation, the unit should be installed on a frame made of angle iron, and the power engine (diesel engine or electric motor) should be guaranteed to smash the gangue. The pulley groove of the machine is in the same plane of rotation.
• After installing the wet material grinder for organic fertilizer equipment, check the fastening of each part of the fasteners, and tighten them if they are loose. At the same time, check whether the belt tightness is appropriate.
• Before starting the wet material grinderfor organic fertilizer equipment, first turn the rotor by hand to check whether the claws, hammers and rotor are running flexibly and reliably, whether there is any collision in the shell, and whether the rotation direction of the rotor is in the direction pointed by the arrow of the machine. Consistent, whether the lubrication of the power machine and coal gangue grinder is good.
• Do not change the belt pulley casually, in case the speed is too high to cause explosion in the crushing chamber, or the speed is too low to affect the working efficiency of the coal gangue grinder.

semi wet material crusher fine parts

• The wet material grinder for organic fertilizer equipment should be idling for 2~3min after starting, and then feed the material after there is no abnormal phenomenon.
• Pay attention to the operation of the wet material shredderat all times during work, and feed evenly to prevent blocking the car. Don’t overload your work for a long time. If there are vibrations, noises, excessive temperature of the bearings and the machine body, or spraying materials, the machine should be shut down for inspection immediately, and the work can be continued after troubleshooting.

It can be seen from the above that the organic fertilizer equipment wet material crusher plays an irreplaceable role in the processing of the organic fertilizer production line. At the same time, it has the advantages of wide practicability, environmental protection and pollution-free, high efficiency, and simple operation. On the other hand, as long as the above six requirements are followed during maintenance, the service life of the organic fertilizer equipment pulverizer can be extended.

The large-span wheel turning compost machine is suitable for the fermentation and turning of organic wastes such as pig, cattle, mutton and chicken manure, sludge garbage, sugar factory filter mud, slag cake and straw sawdust. It is widely used in organic fertilizer plants, fermentation and dewatering operations in compound fertilizer plants, sludge garbage plants, gardening farms, and bisporus mushroom plantations.

Compared with the traditional trough type turning compost machine, it saves space greatly. It has dead corner turning, wide turning and turning range, deep turning and turning depth, uniform turning, and high turning compost efficiency.

Large Scale Compost Turner

Advantages of organic fertilizer large-span wheel type compost turning machine

High turning depth: the turning depth can reach 1.5-3 meters.

Large turning span: its maximum turning width can reach 30 meters wide.

Low energy consumption for turning compost: using a unique energy-saving and high-efficiency transmission structure, the energy consumption of the traditional organic fertilizer turning compost machine is reduced by 70% under the same workload.

No dead corners during turning: The wheel is turned symmetrically, and there is no dead corner turning under the displacement of the speed-adjusting shift trolley;

High degree of automation: equipped with a fully automated electrical control system, no personnel operation is required during the operation of the equipment.

large scale wheel type compost turning machine

Features and advantages of 10m organic fertilizer large-span turning compost machine

• Automated control

The control cabinet is centrally controlled, which can realize manual or automatic control functions.

• Compact structure, advanced technology

The use of some beneficial microorganisms can promote the rapid decomposing of organic waste such as animal manure. Using unique trough continuous aerobic fermentation technology, the organic waste can be quickly decomposed, dewatered, sterilized, and deodorized to achieve the purpose of harmlessness, resource utilization and reduction treatment, with low energy consumption and stable product quality. Applicable aerobic fermentation is suitable for aerobic fermentation, and can be used with solar fermentation chambers, fermentation tanks and moving machines. It can be used in conjunction with the moving machine to realize the function of one machine with multiple slots.

• Rugged

The tooth extraction is sturdy and durable, and has a certain ability to crush and mix materials.

The production volume of wheel-type turning compost machine is relatively large, which is mainly suitable for large-scale organic fertilizer production lines, and the price is relatively higher. The price of large-span wheel-type turning compost machine is generally between 30,000 and 40,000 US dollars.

With the global emphasis on environmental protection, it is required that farms must do harmless treatment of the manure produced, especially in the chicken and pig industries. Most chicken farms are preferred. However, the vast majority of the global chicken industry are small and medium-sized. This means that the market for small-scale chicken manure organic fertilizer production equipment is increasing year by year, so how much does a small-scale chicken manure organic fertilizer production equipment cost? Become a focus of the chicken industry.

Process for Making Powdery Organic Fertilizer from Chicken Manure

A complete set of chicken manure organic fertilizer production equipment is mainly composed of fermentation and granulation, and it is precisely because these two parts affect the overall price of the organic fertilizer production equipment sales industry. For example, small chicken farms do not produce a lot of chicken manure per day. At this time, as a responsible organic fertilizer production equipment sales company, users will be advised to purchase only the fermentation compost turning machine. In this way, farmers only need to invest a small amount of money to meet the needs of the harmless treatment of chicken manure.

For larger and medium-sized chicken farms, old manufacturers and experienced sales staff generally propose custom organic fertilizer equipment. This is because the amount of chicken manure processed is different, the feeding method is different, the surrounding environment is different, and the customer’s budget is different, etc., directly affect the specific configuration of the complete set of chicken manure organic fertilizer production equipment and how much money is required.

complete organic fertilizer production line

The following takes the production of commercial chicken manure organic fertilizer as an example. In simple terms, it can be summarized into the following three commonly used configurations.

• High configuration: early fermentation part (chicken manure dehydrator, fermentation compost turning machine); late granulation part (semi-wet materialscrusher, horizontal mixing equipment, organic fertilizer pelleting machine, drum drying machine, cooler, drum screen extension, wrapping machine, packaging machine equipment, belt conveyor, etc.).
• Medium configuration: early fermentation part (manually processed by yourself); late granulation part (semi-wet material pulverizer, horizontal mixer, organic fertilizer granulator, dryer, cooler, drum screening machine,packaging machine equipment, Belt conveyor, etc.).
• Low configuration: early fermentation part (manual processing); late granulation part (semi-wet materialscrusher, horizontal mixer, granulator/drum screening machine, packaging machine equipment).

For small private chicken farms, if the problem of sales channels can be solved, for example, local and surrounding sales. It is not necessary to use the above commercial organic fertilizer equipment configuration. You only need to buy a fermentation turning machine suitable for the processing capacity. If you need to add organic materials such as straw, vegetation, and medicine residue during the fermentation of the chicken manure compost, then buy a grinder; if you want to make the fermented chicken manure organic fertilizer The appearance is better, you can buy another drum screening machine.

powder organic fertilizer production line

Through this method of purchasing organic fertilizer production equipment with more refunds and less supplements, the purchase cost of small-scale chicken manure organic fertilizer production equipment can be greatly reduced, and the need for harmless treatment of chicken manure can be met. Because it is sold nearby, the fermented chicken manure organic fertilizer does not need to be pelletized, which saves the investment of purchasing pelletizer production line equipment.

Finally, answer the question at the beginning of the article. There is no detailed answer to the question of how much small chicken manure organic fertilizer production equipment costs, because the organic fertilizer production equipment used in different situations is different, and the price of each additional equipment varies greatly. It is recommended that you seek detailed consultation with a strong old manufacturer before purchasing. FPC is an established organic fertilizer equipment manufacturer. We have been dedicated in equipment and production line design and production over 15 years. We can provide you with the professional suggestions. https://www.fertilizerplantcost.com/550000usd-organic-fertilizer-production-line-price/

Organic fertilizer chain plate type whole groove turning machine has obvious effect on promoting the maturity of organic fertilizer fermentation. The slot width of the trough chain plate turning machine ranges from 2 meters to 12 meters. The fermentation cycle is short, daily processing and annual production capacity are large. There is no need to configure a high-pressure forced oxygen supply system. There is no dead corner to supplement the material with oxygen. The material layer has strong penetrating power of oxygen supply, and the alcohol is evenly distributed, which can make the material move in the trough, and can also automatically discharge the material when it is stacked. The innovation of the machine is to make full use of the design of the deep pond to realize automatic discharge, and to use the limited ground area to use organic waste to treat large-scale harmlessly has become a reality.

SEEC chain plate type compost turner for hadling waste

The advantages of the trough chain plate turning machine are specifically manifested in:

• The lifting chain of the chain-plate turning compost turner adopts a special chain, which has a long service life and is safe and reliable; the lifting mechanism is hydraulically driven, and the operation is stable and reliable.
• The chain-plate type turning compost machine adopts intelligent and automatic control of the turning process of the fermentation material. The design of one machine and multiple tanks realizes the integrated innovation of large-scale production, with small floor space, low energy consumption, large production capacity, and stacking speed. Fast, wide adaptability of raw materials, stable product quality.
• The chain-plate stacker has a larger equipment span and a deeper throwing scale. When turning, the material stays on the pallet for a long time, is scattered at a high position, is in full contact with the air, and is easy to fall off. Through the horizontal and vertical displacement, the turning operation at any position in the tank can be realized, and it is flexible.
• Adopting tank-type continuous aerobic fermentation technology to quickly decompose, dewater, sterilize, and deodorize organic wastes to achieve the purpose of harmlessness, resource utilization and reduction treatment. The fermentation cycle is short and the energy consumption is low. , Product quality is stable.
• The chain-plate stacker does not need external ventilation, provides sufficient oxygen, inhibits anaerobic bacteria, and thoroughly controls the occurrence of odor.
• Equipped with a moving machine to change the slot can realize the multi-slot operation of a turning compost equipment.

chain plate type compost turner

There are many types of chain plate type compost turner in FPC. Welcome to our website for detailed consultation. https://www.fertilizerplantcost.com/chain-plate-type-compost-turner/

The ground wheeled compost turner equipment is a device that uses modern technology to convert agricultural wastes, livestock and poultry manures and organic household garbage into bio-organic fertilizers. Its processing objects are stacked materials stacked on cement roads. It is the dry material of livestock and poultry manure after solid liquid separation. It is turned back and forth through the ground wheel turning machine to increase the contact area between the material and oxygen and shorten the time for organic fertilizer to become fertilizer!

The ground-wheeled compost turner adopts a four-wheel walking design, which can be driven forward, backward, and turned by one person. During driving, the whole vehicle rides on the long strip of fertilizer that was piled up in advance, and the rotating knife shaft hung under the frame performs the mixing, fluffing, and shifting of the fertilizer-based raw materials. Shaped piles. It can be carried out in an open field or in a workshop.

The ground wheeled compost turner is a turning compost device for ground stacking and fermentation. Under the right conditions of the feed moisture, the materials can be heated quickly and produce high temperature fermentation. The high temperature above 55 ℃ can be maintained for several days.

4-wheel type windrow compost turner

The specific operation requirements of the ground wheeled compost turner:

• The compostingground must be flat and solid, and there must be no uneven surface larger than 50mm in the operation area. The length is not limited, and the width should ensure that the machine can turn around.
• The width of the raw fertilizer to be mixed shall not exceed 2000mm, and the height shall not exceed 800mm, and it shall be stacked in a straight line.

efficient parts of SX compost turning equipment

Maintenance and maintenance of ground wheeled compost turner:

• General maintenance (working for 10 hours) check, tighten the connecting bolts and nuts, and check whether the oil drain plug is loose.
• Check the cotter pins at all parts and see if there are any defects. If necessary, replace the cotter pins with new ones. The cotter pins shall not be replaced by other objects.
• Check whether the changing knife is defective and whether the fastening bolts are loose, and if necessary, make up and tighten them.
• Clean the hardened attachments on the ground wheel type compost turner.
• After the ground wheeled compost turnerhas been working for one season, replace the gear oil of the reduction box, check the bearings of all parts, disassemble and clean, apply new butter, install it, and replace it if it is severely worn.
• Check whether the scimitar is worn to different degrees, and replace it with a new one if necessary.
• The ground wheel type compost turner will not work for a long time, and all exposed parts should be oiled to prevent rust, and should be covered when placed outdoors.

FPC produces windrow type compost turner machine with different types and techinical parameters. Customers can buy ideal fertilizer  compost turner machine at the best cost. Welcome to our website for consultation. https://www.fertilizerplantcost.com/self-propelled-compost-turner/

The process flow of the compound fertilizer production line can usually be divided into: raw material ingredient, raw material mixing, raw material granulation, particle drying, particle cooling, particle classification, finished product coating, and then finished product packaging.

The compound fertilizer production line has low investment, quick results and good economic benefits. The complete set of equipment has a compact flow layout, scientific and reasonable, and advanced technology. Energy saving and consumption reduction, no three wastes are discharged, stable operation, reliable operation and convenient maintenance. The raw materials have wide adaptability and are suitable for the granulation of various raw materials such as compound fertilizers, medicines, chemicals, feeds, etc., and the product granulation rate is high. FPC production line for making compound fertilizer can produce compound fertilizers of various concentrations and types (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetic fertilizers, etc.), especially for granulation of dilute and ammonium bicarbonate series compound fertilizers. FPC company produces and sells products: non-drying compound fertilizer production line, non-drying compound fertilizer production machine, compound fertilizer equipment manufacturer.

Process

Raw material ingredients: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, ordinary calcium), potassium chloride (potassium sulfate) and other raw materials are equipped in a certain proportion (according to Market demand and local soil test results).

Stirring of raw materials: Stir the prepared raw materials evenly to increase the uniform fertilizer efficiency content of the overall fertilizer particles.

Raw material granulation: send the evenly stirred raw materials into the granulator for granulation (rotary granulators can be used, or extrusion granulators can also be used).

Granule drying: The granules made by the granulator are sent to the dryer, and the moisture contained in the granules is dried to increase the strength of the granules and facilitate storage.

Granule cooling: The temperature of dried fertilizer granules is too high and easy to agglomerate. After cooling, it is convenient for bagging and storage and transportation.

Particle classification: The cooled particles are classified, the unqualified particles are crushed and re-granulated, and the qualified products are screened out.

Finished film: Coating qualified products to increase the brightness and roundness of the particles.

Finished product packaging: Pack the film-coated particles, that is, the finished product, and store it in a ventilated place.

• The product pellets have equal and balanced nutrients

Because it is a chemical synthesis granulation, the nutrient content of the granular fertilizer is the same as the label, and it can provide the crops with nitrogen, phosphorus, potassium and other nutrients at a certain ratio at the same time to ensure the balanced growth of the crops.

• Good physical properties of the product

The particle size distribution of the product is uniform, 90% of which are particles with a particle size of 2-4 mm; the particles have high strength, good fluidity, and are not easily broken during transportation, storage and stacking. The design incorporates foreign advanced technology to further optimize the design performance of the device.

You can get the entire complete set of compound fertilizer production line in FPC. In addition, you can get the BB, NPK , urea based compound fertilizer production line at best cost. Please contact with us for detailed deisgn  solutions. https://www.fertilizerplantcost.com/compound-fertilizer-production-line/

Quantitative feeder

Also known as automatic feeders, silo scales, etc., the common ones are belt feeders, screw feeders, and disc feeders.

In the processing stage of organic fertilizer, it is necessary to use a forklift to mix the fermentation materials into the silo of the belt-type silo scale (feeder). The fermented product is uniformly sent to the chain mill through the feeder, and then processed step by step. In this way, there is no need to manually add raw materials to the next processing equipment through a shovel, thereby increasing the degree of automation.

loader type feeder

Blending machine

Generally divided into flat-mouth mixing (pre-mixing) machine and horizontal mixer.

In the production of organic fertilizer, bio-organic fertilizer, and organic-inorganic compound fertilizer, sometimes after the fermentation, in order to improve the quality of the fertilizer, fertilizers that meet the relevant standards are made according to relevant standards, and sometimes it is necessary to add compound functional microorganisms, inorganic fertilizers or other fertilizers. additive. This equipment plays a role in mixing uniformity. Production capacity: 1.0~ 10.0 tons/hour; power: 4.0~ 18.5 kilowatts.

double shafts mixing machine

Crusher

Crush the organic materials that have undergone pre-fermentation, or crush the organic materials that have been screened by a sieving machine. The crusher is divided into vertical chain type crusher, semi-wet material crusher (a hammer type crusher), horizontal chain type crusher, etc., especially the vertical chain type crusher and semi-wet material crusher. Its production capacity-generally 1.0 ~ 5.0 tons / hour; the fineness of crushed organic fertilizer is ≤ 3 mm (above 85%); power: 7 ~ 45 kilowatts. According to the size of the power and the size of the crushing inner diameter, there are many models.

straw crusher

Screening machine

The drum screening machine is a commonly used equipment in the production of organic fertilizers, biological fertilizers, and compound fertilizers. It is mainly used for powders of semi-finished products, finished products and returned materials. It can also realize the classification of finished products, so that the finished products can be evenly classified. The most common ones are drum screens, and some manufacturers use sliding screens and vibrating screens. Its functions are:

• Fermented materials without sieving powder
• Separation of crushed fermented materials
• Separation of powdered organic materials after compounding
• Separation of granulated organic fertilizers .

The production capacity is generally 1.0 ~ 6.0 tons/hour; the power of the screening machine in the production of organic fertilizer is generally 3.0 ~ 7.0 kilowatts.

Rotary Screening Machine for screening unqualified pellets

Belt conveyor

Participating in the conveying and processing of organic fertilizers in the production process, a group production line often requires multiple conveyors. Production capacity: 1.0~10.0 tons/hour; power: 1.5~15 kilowatts; belt width: 0.3~1.5 meters. The belt conveyor in the production of organic fertilizers is generally about 0.6 meters wide, and the power is generally 3.0 kilowatts. The minimum length is 8 meters.

FPC produces these auxiliary fertilizer equipment with different types and models. You can visit our official website for specific consultation. https://www.fertilizerplantcost.com/