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Category Archive : Waste to Quality Organic Fertilizer

Belt conveyor for fertilizer production

Belt conveyor is a common equipment used for continuous conveying of goods. There are two types of belt conveyors, fixed and mobile, which are mainly used for loading, unloading, handling and conveying goods or materials. It is the most basic equipment in the manufacturing process of organic fertilizer, which can connect various machines and transport materials. Belt conveyor deviation is one of the common faults in the operation of belt conveyor. There are many reasons for this, including structural design, installation and commissioning. When solving the deviation problem, it needs to be handled flexibly according to the situation.

Harm of belt conveyor deviation

The deviation of belt conveyor means that the conveyor belt deviates from the normal center position to one side of the transmission drum. In this case, if not corrected in time, the edge of the conveyor belt and the frame will rub against each other, and the conveyor belt will wear or even tear over time. In case of serious, the production of nitrogen, phosphorus and potassium fertilizer will stop working, affecting the production efficiency.

Causes of belt conveyor deviation

The reason for belt conveyor deviation is that the forces on both sides of the conveyor belt are unbalanced. If the tension at both ends of the belt is in a balanced state, it is not easy for the newly installed and debugged belt conveyor or the worn old belt conveyor to deviate.

There is a reversing roller at the head and tail of the belt conveyor, which is installed at the head and tail respectively. The head roller is installed and positioned, the central axis is perpendicular to the frame, and the tail roller is equipped with a lead screw as a tensioning device. The perpendicularity between the idler and the frame can be adjusted by adjusting the nut position on the lead screw until the final belt conveyor operates normally.

Humic Acid Fertilizer How to Do

Humic acid is extracted from soil and fertilizer is extracted from basic characteristics of humic acid. At present, facing the safety problems of soil, fertilizer, grain and environment, we must adjust the development direction of fertilizer industry in time and build a new relationship of “harmony between soil and fertilizer”.

Humic acid, as the “nutrient” of soil nutrients, is a bridge link connecting soil fertilizer plant nutrition. Under the guidance of humic acid in plant mineral nutrition, how can we master the technical requirements of humic acid?

1、 Humic acid + macronutrients
Group structure efficiency
The combination of humic acid and nitrogen fertilizer can reduce the loss of nitrogen and improve the utilization rate of nitrogen; Humic acid and phosphate fertilizer can activate phosphorus and improve the utilization rate of phosphate fertilizer in season; Humic acid and potassium fertilizer can activate potassium and promote the absorption of potassium by crops

Humic acid + nitrogen = humic acid nitrogen, Urea Humic acid, and ammonium humic acid; Humic acid + phosphorus = humic acid phosphate; Humic acid + potassium = potassium humic acid fertilizer;
2、 Humic acid + nutrient content
Group structure efficiency
Humic acid can store, protect and increase efficiency of some elements by adsorption, chelation, complexation and ion exchange, reduce the fixed nutrient content of soil, improve nutrient utilization rate and promote crop absorption.

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Humic acid + calcium = calcium humic acid fertilizer; Humic acid + magnesium = magnesium humate fertilizer; Humic acid + sulfur = humic acid sulfur fertilizer;

3、 Humic acid + micronutrient
Group structure efficiency
Humic acid, as chelating agent and surfactant, can improve the fertilizer efficiency of trace elements and promote the absorption of trace elements by crops. At the same time, humic acid and fulvic acid are used as chelating agents, and their cost is better than other types of products.
Humic acid + iron = iron humic acid fertilizer; Humic acid + manganese = manganous humic acid fertilizer; Humic acid + zinc = zinc humic acid fertilizer;

4、 Humic acid + beneficial elements
Group structure efficiency
Humic acid can activate and coordinate beneficial elements through adsorption, network (chelation), oxidation-reduction, etc., so as to improve the fertilizer efficiency of beneficial elements and promote the absorption of beneficial elements by crops.

Humic acid + silicon = humic acid silicon fertilizer; Humic acid + selenium = humic acid selenium fertilizer; Humic acid + Sodium = sodium humic acid fertilizer;
5、 Humic acid + beneficial microorganism
Group structure efficiency
Humic acid and beneficial microorganism are combined. On the one hand, humic acid can promote the growth and reproduction of microorganisms and enhance the activity of beneficial microorganisms; On the contrary, it can promote the further decomposition and synthesis of humic acid, which is beneficial to the absorption and growth of plants. The two combine and complement each other.

Humic acid + nitrogen fixing bacteria = humic acid nitrogen fixation; Humic acid + phosphate dissolving bacteria = humic acid phosphate fertilizer; Humic acid + potassium solution = humic acid solution potassium fertilizer;
Humic acid is added to the land and grows in the countryside, which is conducive to promoting the construction of “beautiful countryside and green countryside”, and also enables humic acid to have its own home.

Methods for Fertilizer Production and Application

Pay attention to the time of fertilization

Organic fertilizer is slow to use, so it should be applied as early as possible. It is usually used as the base fertilizer before sowing or sowing, and fermentation will be better before use. The latter is less effective than the basic fertilizer.

Fertilizer has a quick effect, and should be used as base fertilizer one week in advance. Fertilizer should be applied before the critical period of crops or during the peak period of nutrient absorption to meet their needs.

How to make organic fertilizer, here are complete systems for your reference,

Biological fertilizer plays an important role in inhibiting bacteria in soil. Therefore, under the premise of bacteria having reproductive growth time, it should be applied early, which can be applied with organic fertilizer for soil or during implantation or implantation before application.

NPK Drum Granulation Line

NPK Drum Granulation Line

Second, pay attention to the application method

The main function of organic fertilizer is to improve the soil and provide nutrients, which is usually used as the basic fertilizer in the soil. Therefore, the organic fertilizer and soil should be mixed evenly with the deep plough to achieve the purpose of improving the soil. It can also be used in combination with microbial agents for acid-base reproduction, which will improve the soil environment, balance nutrition and increase the structure of soil aggregates. To make fertilizer met the requirements, it is necessary to select a realiable organic fertilizer machine manufacturer.

In the basic fertilizer, because the nutrients in the organic fertilizer are mainly nitrogen, it can reduce the nitrogen fertilizer in the organic fertilizer, the base fertilizer can use 30%, the rear fertilizer can use 70%. Phosphate fertilizer and potassium fertilizer can be paid off as base fertilizer at one time. The fluidity of phosphate fertilizer is poor, and the recovery effect is poor in the later stage. Therefore, the phosphate fertilizer should be applied to the soil as the base fertilizer.

To make compound fertilizer, here are machines for your reference:

The best way to apply the fertilizer is to use the full solution quick acting fertilizer, such as the source Bank of P and K, which can be absorbed quickly after the decomposition of vegetables, which has little influence on the soil. Biomass fertilizer can be concentrated in planting sites or based on organic fertilizer because of its small quantity. The latter can be used to produce long bacteria by using the same kind of biological fertilizer to improve the removal ability and disease prevention effect of phosphorus and potassium solution.

Finally, pay attention to the dose

Different crops have different growth stages. The amount of fertilizer is different, so the amount of fertilizer should be controlled, and the fertilizer should be applied according to the different needs of plants, and the content of nutrient elements in soil should be considered comprehensively
Reasonable collocation of chemical fertilizer.

We can arrange engineers to go to the customer factory or workshop to check the situation on site, and then make the production layout drawings for the customers.

We provide installation and maintenance for overseas engineers.
For the construction of customers, we can provide construction drawings for free.

When customers visit China to check our factories, we can take our machines to our fertilizer plants, including roller pressing granulation production line, organic fertilizer production line, NPK compound fertilizer production line.

Roller Extrusion Granulation Equipment How to Operate

The reason of wear of the shell of double roller granulator
Zhengzhou SX professional technicians will analyze the reasons for the wear of the roller shell on the compound fertilizer production line on the roller granulator

1. raw material moisture, pH

The roller sleeve is made of stainless steel. It reacts strongly with the pH value of the substance. Improper moisture and pH of the material will cause acid-base corrosion on the roller surface and damage the roller surface.

2. material factors

Roller extruder mainly deals with dry powder materials. Due to the different hardness of the material, uneven forces will be produced during extrusion and ball formation, which will increase the wear of roller skin. From the perspective of material factors, the other factor is the uniformity of the raw material particle size. Different sizes of raw materials also lead to uneven force and wear of roller sleeve.

3. feed uniformity coefficient

The center of the axis of the parallel bar of the extruder is parallel to the surface of the roll skin. If the feed is seriously uneven, one end feeds more and the other end is fed less, it will cause uneven force at both ends of the roller, increase the friction between the roller and the material, and cause the roller to wear.

Measures to reduce the wear of the roller shell in the compound fertilizer production line of the roller extruder:
In the process of pelletizing of the roller extrusion granulator, the roller skin is inevitably worn.

However, if used properly, it can effectively reduce the wear of the roller skin, thus extending the service life of the roller skin. According to the above factors, the following aspects can reduce the wear of the granulator.

1. for materials with high moisture content and high pH value, inspection and adjustment shall be carried out.

2. roller material, it is very necessary to select the cylinder cover with good material, wear resistance, torsion resistance and corrosion resistance.

3. in order to supply working materials, the uniformity of feed must be controlled to avoid wear caused by uneven axial force of roller.
Effective maintenance is an important means to reduce wear.

In conclusion, the damage factors should be avoided in the daily operation of the compound fertilizer production line from to the roller extruder. Therefore, manual and conventional use can reduce the wear of the pelletizing roller of extruder, prolong the service life and reduce unnecessary waste.

How to make bio fertilizer from sheep manure?

Bio organic fertilizer is a kind of commercial fertilizer, which is composed of special functional microorganisms, chicken manure, duck manure, cow manure, sheep manure, crop straw and so on. It is harmless in the production process of organic fertilizer.

1. In the production process of bio organic fertilizer from Sheep manure, the factors that affect the fermentation of organic waste and microbial reproduction must be effectively controlled. The main factors affecting the organic matter content, moisture content, C / N ratio, oxygen concentration, temperature and pH value in composting process.

On the one hand, through the control of various factors, it can meet the carbon nitrogen ratio, temperature, humidity, pH value, oxygen content and other nutrients necessary for the growth and reproduction of various microbial strains. On the other hand, different nutrient contents will produce different fertilizer effects.

For example, high carbon content is conducive to the increase of soil fungi, while nitrogen is conducive to the increase of soil bacteria. Calcium has an obvious effect on the disease resistance of crops.

Production technology of organic fertilizer

2. The odor produced by composting must be prevented and controlled to avoid secondary pollution. Adding starter or rapidly decomposing bacteria to the compost can reduce the odor in a short time, and the compost turning machine is used to treat it by biological deodorization technology.

3. The basic components of bio organic fertilizer, organic fertilizer and chemical fertilizer are almost the same. The difference is that there is no biological flora in organic fertilizer. Bio organic fertilizer takes bio organic fertilizer as carrier. After pelletizing, the product can increase soil nutrients and beneficial bacteria, improve soil activity, improve microbial flora, inhibit the growth of harmful pathogenic bacteria, inhibit the occurrence of diseases, and improve crop quality and yield.

Why use organic fertilizer instead of chemical fertilizer now?

Fertilizers containing one or more nutrient elements needed for crop growth and only one nutrient element with marked content are called unit fertilizers, such as nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, minor major element fertilizer and trace element fertilizer; fertilizers containing two or three of nitrogen, phosphorus and potassium with marked content are called compound fertilizers or compound fertilizers mixed fertilizer.

The main raw materials of organic fertilizer come from animal and plant wastes. The organic fertilizer is produced by microbial fermentation. In the production process, it eliminates toxic and harmful substances, and is rich in a large number of beneficial substances, a variety of organic acids, peptides, nitrogen, phosphorus, potassium and other rich nutrients. It can not only provide comprehensive nutrition for crops, but also has a longer fertilizer efficiency and is more effective Increasing the content of soil organic matter can effectively improve the soil and promote the reproduction of microorganisms, which is the main component of green food production.

With the above brief introduction, we can see the difference between the two fertilizers. The effect of chemical fertilizer is quick and direct, but long-term application will bring certain chemical reactions (acid-base, hardening, etc.) to our land. Organic fertilizer has comprehensive nutrients and long-term fertilizer effect, which can improve farmland. Due to the cost of organic fertilizer, there is no way to completely replace the application of chemical fertilizer, but the popularization of organic fertilizer is imperative.

The output of organic fertilizer has always been a problem, mainly due to the source of raw materials. The raw materials of organic fertilizer generally come from around the manufacturers, such as places with large-scale breeding enterprises. If the raw materials are too far away from the manufacturer, it will increase a lot of transportation costs.

Welcome to get more information of organic fertilizer making process:

How to choose efficient organic fertilizer making plan?

A few people say that the most progressive phase of human development advancement is environmental development. The 21st century is the century where biological human advancement enters a rapid turn of events. The environmental business will undoubtedly turn into the most encouraging daylight industry.

We invite a wide range of qualified and incredible. Embrace different strong waste treatment and change ventures, organic compost total arrangements of gear, biogas extensive usage ventures, straw gasification tasks and mining hardware, carrying would like to most of producers of organic fertilizer.

Organic fertilizer creation line identified with numerous parts of development, makers in the development of organic compost creation line frequently meet numerous issues, don’t have a clue how to choose each connection need machine and how to deliver top notch organic compost, to share how to assemble a privilege under the organic fertilizer creation line.

Every hardware in each connection of the organic compost creation line can have an assortment of decisions, and is certifiably not a solitary fixed creation model, for example, blending join, the basic blender has vertical blending, flat blender, twofold shaft blending, and so on Granulation circle granulation, expulsion granulation, blending teeth granulation, multi-in-one granulation, etc; Equipment and hardware transport joins, belt transport, screw transport, and huge Angle transport, etc.

Organic compost creation line how to pick, contingent upon the need to make the crude material of organic fertilizer, squashing the connection, the decision of smasher change as per the dampness substance of crude material, typically water content higher crude materials appropriate for pick smasher for pulverizing of half wet material is, in the event that it is dry materials, for example, dry cow waste, sheep excrement can pick vertical smasher for pounding.

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Vinasse Organic Fertilizer Manufacturing Process

1. Vinasse Composting

Add raising specialist to strong vinasse and heap it in septic tank subsequent to blending. And afterward it very well may be in high-impact maturation. Put the crude material of 1: 1 volume proportion on the ground or septic tank, blending with a manure turner. Fertilizing the soil tallness isn’t under 1 m and width at least 2 meters.

Turn the material consistently. Use cellulose, corrupting catalyst, protein or rhizopus as starter culture. Starter represents 1-10% of the complete combination. It takes up 6-15 days to mature crude materials. Make temperature of maturation between 50℃to 80℃. Also, quicklime can be added to change intensity of hydrogen. For the most part, keep pH esteem somewhere in the range of 6 and 7.

2. Vinasse Mixing

Add 3% of ammonium sulfate, 6.6% of ammonium bicarbonate, 2% of calcium magnesium phosphate, 1% of potassium sulfate and 10% of humic corrosive. And afterward mix the blend with manure blender.

3. Vinasse Crushing

In the wake of blending crude materials, use manure fasten smasher to make blended materials broken. As indicated by qualities of vinasse, this sort of manure vinasse organic compost particles smasher is the most ideal decision for squashing vinasse. It can abstain from staying and hindering. Chain-hammar smasher can improve pulverizing execution.

4. Vinasse Organic Fertilizer Granulation

In the wake of squashing the materials. It tends to be granulated through compost belt transport to new sort organic manure granulator. Since vinasse is semi dampness crude material, it is reasonable to utilize this sort organic manure granulator. It utilizes the attributes of developing particles under a specific power. The delivered particles are solid, decreasing energy utilization for drying. And afterward it tends to be screened straightforwardly.

5. Vinasse Organic Fertilizer Drying and Cooling

Essential feed is shipped off drying framework by belt transport. The substance innovation is applied while drying the feed. The water substance ought to be under 30% prior to drying. Subsequent to drying, make the temperature of compost chill off.

6. Vinasse Organic Fertilizer Packing

Subsequent to testing review, send the up-to-standard items to bundling framework. As per pressing detail, bundle and seal the items via programmed compost bundling machine. And afterward convey completed items to completed products distribution center.

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