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What Problems Should Be Paid Attention to When Choosing Organic Fertilizer Equipment Dryer?

With the rapid development of the agricultural industry, the demand for organic fertilizers continues to increase, and the production and processing of organic fertilizers has become a popular industry. Organic fertilizer equipment dryer is one of the indispensable equipment in organic fertilizer production, which plays an important role in regulating the moisture content of materials. So what problems should you pay attention to when choosing an organic fertilizer dryer? The following FPC organic fertilizer equipment dryer manufacturers will take you to find out.

Manure Dryer

First, the size of the dryer should be determined according to the moisture content of the processed feces and the drying amount of the finished product, not just the evaporation, which will be very inaccurate.

Second, after selecting the correct model of the dryer for organic fertilizer equipment, it is also necessary to select the corresponding model and specifications of the fan, Shakron and closed fan.

Third, the material and thickness of the organic fertilizer equipment dryer should also be well selected, because if the material and thickness are not selected properly, the dryer will be easily corroded and damaged during the working process, which will greatly shorten the service life.

Rotary Drum Dryer Used in Fertilizer Production Line

Fourth, the construction of the dryer hot blast stove, because the weight of the hot blast stove is very large, and the conventional hot blast stove weighs more than 20 tons, which is difficult to transport. Therefore, many manufacturers build hot blast stoves on their own sites. During the construction process, attention should be paid to the fire isolation measures for the selection of refractory materials and organic fertilizer equipment.

Fifth, because the temperature of the front end of the fire tube of the dryer is generally high, the front of the fire tube of the dryer should be built well. Here are some simple recipes for refractory cement for your reference: bauxite cement 15%, low fine lead powder 15% %, high temperature stone aggregate 70%.

The above are some of the issues that should be paid attention to when choosing organic fertilizer equipment dryers. You can refer to them. When choosing equipment, you should be aware of your own production volume and choose appropriate equipment specifications, so as to maximize the utilization of resources.

Features and Working Principle of Cow Dung Dryer

Detailed introduction and main uses of cattle dryer:

Along with the development trend of agriculture and animal husbandry, agricultural and sideline food has been paid more and more attention by everyone. The environmental pollution of poultry excrement to the natural environment is more and more serious, but cow dung is a very good organic fertilizer with rich and colorful nutrients and nutrients. The development and design of cow dung as a compound organic fertilizer can not only utilize waste, but also reduce air pollution and prevent the spread of diseases, which has good economic and social benefits. FPC manufactures cow dung dryer as a supporting facility and equipment for organic chemical compound fertilizer production line. The finished product has fine particles. It can be used as a culture solution for growing edible fungus bisporus bisporus, as well as for feeding turtles, fish, small turtles, Concentrated feed for chickens, ducks, etc. is sold.

manure rotary dryer machine in organic fertilizer production line

Cow dung dryer principle:

The cow dung drum dryer can air-dry the excrement with a moisture content of 70%-80% to a safe storage moisture of 13% at one time. The whole process is carried out in a closed system, thereby reducing the environmental pollution to the natural environment during the whole drying process. . The main equipment of the machine is composed of pyrogen, automatic feeder, feeder, rotary drum, feeder, material crushing equipment, centrifugal fan, star discharger and distribution box; After the pig manure dryer is rolled, the material is evenly dispersed in the dryer and the warm air is fully contacted under the rolling of the plate copying device evenly distributed in the drum, which accelerates the drying heat conduction and convective heat transfer. During the whole drying process, the material is discharged to the other part of the dryer by the star discharger of the other section of the dryer under the effect of the sloped copying plate and the hot air field to make the finished product.

Manure Dryer

Key Features of Cow Dung Drum Drying Equipment:

  1. The cow dung dryer has a high level of drying mechanization, a large production volume and sustainable operation.
  2. The structure is high-quality, simple, the material operates stably according to the friction resistance of the head, and the actual operation is convenient.
  3. Cow dung dryer has few common faults, low maintenance cost and low power.
  4. Wide application field and strong uniformity of drying of commodities.
  5. Drying can also exceed the purpose of sterilization and deodorization.

Chicken Manure Dryer Is Favored in Chicken Breeding Enterprises

The chicken manure dryer is an instrument used for the processing and drying of chicken manure, which can improve the environment of the chicken farm and increase the utilization rate of chicken manure. Pure chicken manure organic fertilizer is based on fresh chicken manure as the main raw material. It is refined after thorough de-dusting, purification, high-temperature drying, concentration and crushing, disinfection and sterilization, decomposition and deodorization. It contains a variety of nutrient elements required by crops. It is confirmed by relevant experts that the nitrogen content is 2.6%, the phosphorus content is 3.5%, the potassium content is 2.5%, the crude protein is 16-25%, and the organic matter is 45%.

Chicken Manure Dryer

Chicken manure dryer equipment play a great role in chicken breeding companies. After large-scale experiments, 100Kg fertilization per mu of wheat can increase yield by more than 20%, vegetable fertilization 100Kg per mu can increase yield by more than 30%, fruit tree fertilization 25Kg can increase yield by more than 40%, and watermelon fertilization 100Kg per acre can increase yield by more than 40%. No longer use other fertilizers. The organic fertilizer is a yellow-brown uniform granular product with little pollution, no odor, easy to use, and high fertilizer efficiency, which is beneficial to improve the soil and overcome the salt-alkali damage caused by long-term use of chemical fertilizers. It is suitable for wheat, rice, peanuts, melons and fruit trees and other crops to improve the quality of crops, improve the quality of melons and fruits, and is beneficial to human health. It is a good-quality fertilizer for the cultivation of pollution-free green food. This product can also be used as a feed additive for feeding fish, cattle, pigs, etc.

manure rotary dryer machine in organic fertilizer production line

The demand for chicken manure fertilizer drying equipment is huge, and it has a foothold in many fields. The chicken manure dryer is suitable for large, medium and small chicken farms and areas where the breeding industry is relatively developed. According to the requirements of drying products, it can be used Different heat sources. After filtering and eliminating old products, the era of high power consumption is gone forever. The new type of chicken manure dryer saves energy. This machine is suitable for chicken manure, duck manure, animal manure, slaughter scraps, etc. with a water content of less than 65%. It has a good effect on opening up feed resources, reducing feeding costs, and reducing environmental pollution. The chicken manure drying machine adopts airflow drying method, which has high thermal efficiency. It can complete deodorization and insecticide sterilization of materials at one time without destroying the quality of the finished product. This machine can dry high-temperature materials below the initial moisture content at one time. The final content is less than 14%.

How Much Does the Small-Scale Chicken Manure Organic Fertilizer Production Equipment Cost?

With the global emphasis on environmental protection, it is required that farms must do harmless treatment of the manure produced, especially in the chicken and pig industries. Most chicken farms are preferred. However, the vast majority of the global chicken industry are small and medium-sized. This means that the market for small-scale chicken manure organic fertilizer production equipment is increasing year by year, so how much does a small-scale chicken manure organic fertilizer production equipment cost? Become a focus of the chicken industry.

Process for Making Powdery Organic Fertilizer from Chicken Manure

A complete set of chicken manure organic fertilizer production equipment is mainly composed of fermentation and granulation, and it is precisely because these two parts affect the overall price of the organic fertilizer production equipment sales industry. For example, small chicken farms do not produce a lot of chicken manure per day. At this time, as a responsible organic fertilizer production equipment sales company, users will be advised to purchase only the fermentation compost turning machine. In this way, farmers only need to invest a small amount of money to meet the needs of the harmless treatment of chicken manure.

For larger and medium-sized chicken farms, old manufacturers and experienced sales staff generally propose custom organic fertilizer equipment. This is because the amount of chicken manure processed is different, the feeding method is different, the surrounding environment is different, and the customer’s budget is different, etc., directly affect the specific configuration of the complete set of chicken manure organic fertilizer production equipment and how much money is required.

complete organic fertilizer production line

The following takes the production of commercial chicken manure organic fertilizer as an example. In simple terms, it can be summarized into the following three commonly used configurations.

  • High configuration: early fermentation part (chicken manure dehydrator, fermentation compost turning machine); late granulation part (semi-wet materialscrusher, horizontal mixing equipment, organic fertilizer pelleting machine, drum drying machine, cooler, drum screen extension, wrapping machine, packaging machine equipment, belt conveyor, etc.).
  • Medium configuration: early fermentation part (manually processed by yourself); late granulation part (semi-wet material pulverizer, horizontal mixer, organic fertilizer granulator, dryer, cooler, drum screening machine,packaging machine equipment, Belt conveyor, etc.).
  • Low configuration: early fermentation part (manual processing); late granulation part (semi-wet materialscrusher, horizontal mixer, granulator/drum screening machine, packaging machine equipment).

For small private chicken farms, if the problem of sales channels can be solved, for example, local and surrounding sales. It is not necessary to use the above commercial organic fertilizer equipment configuration. You only need to buy a fermentation turning machine suitable for the processing capacity. If you need to add organic materials such as straw, vegetation, and medicine residue during the fermentation of the chicken manure compost, then buy a grinder; if you want to make the fermented chicken manure organic fertilizer The appearance is better, you can buy another drum screening machine.

powder organic fertilizer production line

Through this method of purchasing organic fertilizer production equipment with more refunds and less supplements, the purchase cost of small-scale chicken manure organic fertilizer production equipment can be greatly reduced, and the need for harmless treatment of chicken manure can be met. Because it is sold nearby, the fermented chicken manure organic fertilizer does not need to be pelletized, which saves the investment of purchasing pelletizer production line equipment.

Finally, answer the question at the beginning of the article. There is no detailed answer to the question of how much small chicken manure organic fertilizer production equipment costs, because the organic fertilizer production equipment used in different situations is different, and the price of each additional equipment varies greatly. It is recommended that you seek detailed consultation with a strong old manufacturer before purchasing. FPC is an established organic fertilizer equipment manufacturer. We have been dedicated in equipment and production line design and production over 15 years. We can provide you with the professional suggestions.

The Production Process And Configuration Budget of a Large-Scale 50,000-100,000t/h Organic Fertilizer Making Plant

In recent years, in order to further protect the ecological environment and reduce air pollution, the use of chicken dung, cow dung, pig dung and other poultry and livestock manure has been promoted to replace chemical fertilizers in organic fertilizers. The establishment of a fertilizer processing plant with organic fertilizer equipment has been rewarded with great returns. So, how much does it cost to run a large-scale organic fertilizer production line with an annual output of 50,000 to 100,000 tons?

A complete set of large-scale livestock separation organic fertilizer production lines with an annual output of 50,000-100,000 tons include: forklift feeder, composting turner, vertical crusher, drum screening machine, dynamic batching machine, granulator, rounding machine, dryer, cooler, coating machine, automatic quantitative packaging scale.

First, use a solid-liquid separator to control the moisture content of the animal manure below 85%, then add straw, rice bran, corn flour and other auxiliary materials. After fully mixing with a mixer, shovel it into the fermentation groove with a forklift, and use organic fertilizer to turn it. The materials pile is fully fermented and decomposed; using the conveyor belt between the equipment, it is transported to the grinder for pulverization, and then sent to the organic fertilizer granulator for granulation. The produced particles have high water content and are dried by the dryer before entering the cooler cools the pellets and improves the strength of the pellets. Then it is sent to the drum sieving machine to screen out the unqualified particles, and then carry out the secondary granulation. After the qualified, the packaging machine is used for packaging and the finished product is produced.

The complete process of making bio-organic fertilizer:

  • Ground strip pile, use ground turning machine, or put materials in fermentation tank, use trough type turning and throwing machine.
  • Evenly sprinkle the organic fertilizer starter, turn the pile and ferment to reach the temperature, smell, decompose, and pick up the weeds and grass seeds.
  • Fermentation for 7-12 days, depending on the temperature in different places, how many times is it?No the same.
  • Completely fermented and decomposed, out of the pool (the ground type is directly piled up with a forklift).
  • Use a grading sieve for coarse and fine screening (the powdered fertilizer that has been screened can be sold directly).
  • After crushing the sieved large pieces with afertilizer pulverizer, return to the grading sieve.
  • Mix the raw materials, add the quantity of each raw material in strict accordance with the requirements of the technicians, and add various raw materials in the electronic belt scale or batching machine.
  • The crushed raw materials enter the aggregate belt conveyor, and then granulate with a granulator.
  • It is sent to the animal separation organic fertilizer dryer, which adopts the method of cylindrical edge transfer, flange connection and direct heat transfer, which is suitable for drying the compound fertilizer after granulation.
  • Enter the cooler for cooling. The rotary cooler is mainly used to cool the dried compound fertilizer products, and can directly cool the hot granular fertilizer to close to normal temperature.
  • Screening is performed again, and the separated large particles are crushed by the large particle crusher, and enter the return belt together with the separated fine powder, and then return to the granulator for granulation.
  • The finished product is lifted to the material box on the packaging machinethrough the belt conveyor, and discharged into the scale body according to the set weight for automatic weighing operation, and finally the finished product is packaged and sold.

Each type of production line has its own characteristics. What kind of organic fertilizer is suitable for making what kind of organic fertilizer equipment is needed. For example, the disc and rotating gear production line must be equipped with a drying and cooling machine, and use hot air to dry the organic fertilizer, and then use a cold air exhaust system to cool the organic fertilizer, so that the hardness of the particles will be better. Users can customize the appropriate configuration according to their needs. The organic fertilizer production line has different equipment configurations according to different raw materials. You can also make a suitable plan according to the investment budget. The price of the organic fertilizer production line with different yields is also different. The investment in running a large-scale organic fertilizer production line is not small, but the return on profits is also considerable, and the results of the operation are good, and the cost can be recovered within two years.

Here is the best solution of machine selection for $110,000 organic fertilizer production line. Welcome to our website to get detailed information.

Notes on Using Fertilizer Drying Equipment

Equipment plays an important role in the processing of organic fertilizer. However, due to various reasons, there will be blockage, working environment, dust removal, physicochemical and other factors in the operation of organic fertilizer drum dryer, which affect its normal processing and production. It is also necessary to start from these aspects of the drying effect to ensure the smooth operation of the equipment. It is mainly reflected in the following aspects.

1. Precautions for solving the blockage of organic fertilizer dryer
In the process of organic fertilizer equipment dryer work, if the phenomenon of blockage will seriously affect the production efficiency of the manufacturer, so we should deal with the blockage in time, and the company will teach you how to do a good job in prevention.
1: the quick opening structure of the dryer was adopted, and the positioning of the dryer was made by card;
2: adopt air pressure or compound dryer, which has the dual functions of air dryer and pressure dryer;

2. Solve the working environment and installation precautions of organic fertilizer drum dryer
Attention should be paid to the following problems when installing organic fertilizer dryer equipment:
At first, the best installation environment for industrial dryer is dry, ventilated and clean working environment, good working environment and key factors to prolong the service life of drying equipment.
Secondly, installation should strictly refer to the manufacturer’s instructions for the installation content of the step-by-step operation.
At last, when there are problems in the installation, the manufacturer should be contacted as soon as possible.

3. Precautions for equipment maintenance of organic fertilizer dryer
Organic fertilizer drum dryer equipment is easy to be corroded due to its frequent treatment of corrosive materials, so it must be well maintained. The dryer of organic fertilizer equipment is composed of flat plate, cylinder and welding parts. The anticorrosion methods of dryers in different parts and different uses are different.

Efficien fertilizer drying equioment for sale: