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Latest compound fertilizer granulation equipment in 2023

Building an npk production line requires a compound fertilizer granulator. There are many compound fertilizer processing and granulation equipment. Some companies do not know how to choose a suitable compound fertilizer granulator. What is the compound fertilizer granulation equipment introduced today? There are three main types of compound fertilizer granulator: drum granulator, disc granulator and double-roller granulator. What is the difference between these compound fertilizer granulators? What are the advantages and disadvantages of each method?

The disc granulator mainly uses the rolling of the disc surface and the granulation of the granules themselves, and is used together with the upper mixer to achieve a high spheroidization rate. The investment cost of granulator equipment is low, and the production capacity is strong, but the dust of open-air granulation is relatively large.

The barrel of the drum granulator equipment is lined with a special rubber plate or an acid-resistant stainless steel lining to realize automatic scar removal and tumor removal, eliminating the traditional scraper device. A drum granulator is a forming machine that shapes materials into specific shapes.

2 t/h organic fertilizer production line

compound fertilizer production line for sale

The main working method is granule wet granulation. With a certain amount of water or steam, the basic fertilizer can fully react after being humidified in the tank. Under certain liquid phase conditions, with the help of the rotating motion of the cylinder, the extrusion force between the material particles condenses into balls. The investment cost of chemical fertilizer equipment is high, the production capacity is strong, and the dust of drum granulation is relatively small.

The double-roll granulator adopts non-drying normal temperature process to produce, one-time molding. The equipment has low investment, quick effect and good economic benefit. The whole set of equipment is compact in layout, scientific and reasonable, and advanced in technology. Energy saving and consumption reduction, no waste discharge, stable operation, reliable operation and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of raw materials such as compound fertilizer, medicine, chemical industry, feed, etc., and the product granulation rate is high. Various concentrations and types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetic fertilizers, etc.) can be produced.

More detailed info on machines for compound fertilizer production, welcome go to

The 3 Hot Kinds Of Rotary Drum Fertilizer Granulators

You can find machines that happen to be referred to as a rotary granulators that happen to be used for the purpose of combining materials together into very specific shapes. These can be used for small scale operations, or perhaps for large businesses, like people who require fertilizer with a massive scale. The majority of these machines are along with other machines in the line of succession. This will include using a blender, screener, and batching machines, all of these will cause the fertilizer pellets being produced. You may also choose between those who can produce wet and dry fertilizer granules. Listed below are the three hot kinds of rotary granulators which you can use today.

What Is A Rotary Drum Granulator

Whether you are making compost fertilizer or large scale quantities of fertilizer, you can aquire a rotary drum granulator. These are perfect for everywhere concentration fertilizer and can be manufactured in either a hot or dry granulation procedure. The objective would be to make compound fertilizer with these units. There are actually three different kinds that you need to consider using.

rotary drum granulating machine for sale

Three Hot Types Of Rotary Drum Fertilizer Granulator’s

The different types of pelleting machine for fertilizer tend to be dependant upon the sort of fertilizer they produce. One of the first ones that you might like to consider utilizing as being a rotary drum sulfur granulator. This really is a material that is very important to work with in soil. However, it is often depleted, depending upon the kinds of crops you are growing regularly. The 2nd type is an machine for compost granulating. This provides nutrients necessary for soil including phosphorus, potassium, and nitrogen. The 3rd option would be a regular rotary drum granulator which is not designed specifically for just about any one specific form of fertilizer. Finally, a fertilizer pan granulator machine could be all you need. Those smaller, they may still produce a considerable amount of pellets for your farm.

Which One In Case You Get?

If you are looking for the maximum output, you will want to consider getting a double roller extrusion granulator. It is a larger system in comparison to some fertilizer drum granulator machine, and is also employed by larger business of organic fertilizer. Alternatively, when you have your small business, a disc granulator, or perhaps a fertilizer pan granulator will suffice. They are much smaller, and will be situated in multiple locations, although you may have limited space. The charge will also be minimal. If you want to expand your organization, you could get additional units.

Cattle manure granulating machine for sale

Rotary drum granulating machine for cow dung

In relation to these three various kinds of equipment for the granulation of fertilizers, you can choose one that will likely be ideal for your personal business. Drum granulator is are always will be efficient. Double roller extrusion granulators will produce the most pellets. And ultimately, disc or pan granulators are equipped for businesses which are not that large but do need a nominal quantity of output. When you are ready to purchase some of these systems for producing fertilizer pellets, them all can help you create up to you want.

Tips On Purchasing An NPK Granulating Machine

There are numerous several types of fertilizer that one could purchase for your farm. Of these, NPK fertilizer is considered the most useful. Its content has a great deal of nitrogen, potassium, and also much-needed phosphorus that can help produce crops that are extremely healthy and viable. To accomplish this, you will need to have the machine that may make the pellets. They are called NPK granulating machines. Though they are made differently, their main goal or objective is going to be achieved once you know how to use the proper granulator for producing NPK granular fertilizer.

So How Exactly Does An NPK Fertilizer Machine Work?

The method starts with getting a large number of potassium salt. This needs to be melted, developing a very aqueous solution. This will likely also contain a great deal of ammonium nitrate. This is why the nitrogen will come from within this mixture. Finally, ammonium phosphate will be the final ingredient. This will likely allow the phosphorus that can complete this triune combination. The ultimate area of the process is actually using this mixture and combining it together. The outcome will probably be granules of most three of those components that may create NPK fertilizer.

Disk granulating machine for NPK fertilizer production

NPK fertilizer granulating mahcine

How Come This Fertilizer So Essential?

The primary reason that the particular kind of fertilizer is really useful is primarily due to nitrogen. Of course, the mix of all three is going to improve crops dramatically. There are various crops that may extract these three nutrients in the soil. However, it really is nitrogen that is generally probably the most depleted away from these. For this reason many farmers will rotate crops that may not merely use more phosphorus and potassium, but may as a byproduct inject more nitrogen in to the soil. Rather than rotating crops, however, farmers are more inclined to easily place NPK fertilizer in the soil to fix the problem.

How To Locate NPK Fertilizer Machines

The final area of the process is the creation of granules. This typically occurs inside the NPK rotating drum. There can also be a fertilizer dryer, fertilizer mixer, and a coating machine which will apply material on the exterior in the pellets. It’s important too to get the machinery that will be needed before this technique occurring. This will likely add a fertilizer crusher and compost turner to name a few. Because the NPK fertilizer drum actually starts to rotate, it will make the pellets of fertilizer rapidly. All of this has made it feasible for big-scale farming operations to go on every single year.

The layout of NPK fertilizer making plant

The design of NPK fertilizer production line

If you wish to purchase an NPK fertilizer granulating machine, you have to get multiple estimates from as much companies as you possibly can. Many of them will be positioned in other countries where the expense of producing them is less. This will likely be the ideal source of these machines. Not only can they become more affordable, but they are produced by businesses that were which makes them for years. The improvements who have gone into creating these machines, and also the more affordable prices, may motivate you to have a number of of these this season for the business.

Tips About Determing The Best Commercial Compound Fertilizer Production Line Design

Producing fertilizer is an intricate procedure that will need a production line adequate to suit your needs. These will be different sizes, with some other capacities, for producing fertilizer of varying capabilities. Commercial compound fertilizer production lines are one of the most prominent. They allows you to fertilize your own crops, in addition to provide additional fertilizer pellets for other businesses. If you want to find one, you must consider all the various components that make them up. Finally, you must obtain one coming from a reliable source which offers them for good prices. They are tips that can be used to obtain the best commercial compound fertilizer production line in the marketplace.

Exactly What Are These Able To Perform?

Since the name would indicate, they produce good compound fertilizer. This is a fertilizer that will comprise of two or more separate components. It is possible to produce NPK fertilizer that is utilized worldwide to enhance the caliber of the soil. It can be only possible to produce this material in mass quantities if you have a professional compound fertilizer production line. It can include components that can crush the raw materials, converting it into powder, thus it may go via a granulation process. If you do set up a huge unit in your facility, you may expand your company or promote your usage of neighboring businesses.

The Components Of Commercial Compound Fertilizer Production Lines

These are often positioned in a really specific order. You will find a preliminary system for crushing the raw materials. Second, you will have a mixer that will consider the powdered material, and combined it in specific ratios. The granulation process of compound fertilizer will be next which happens to be where material will probably be converted into pellets. These will subsequently be dried, cooled, and properly screened. After the screening process has ended, the packaging process will commence, allowing you to sell or store these pellets which have been made.

Compound fertilizer granulating machine for sale

DIsk granulator for compound fertilizer

How To Locate Firms That Market These Systems

In order to discover the systems, it’s super easy to do. Online marketing is definitely the primary way that these manufacturers will obtain new business. Several of their existing customers will continually upgrade to the more improved systems that they are producing. Several of these systems can be extensive. You should consider the quantity of room which you have available at your facility. Finally, the cost of compound fertilizer making machines must be your final consideration. However, you really should consider paying extra for a bigger unit which can help you expand your company and capabilities.

Acquiring the right commercial compound fertilizer production lines is very important to your success. If this does contain all the components which were mentioned, it is going to be very efficient. The quality of this machinery, as well as its overall cost, has to be considered before making your choice. If you have not purchased one of these brilliant before, it might be advantageous to start looking today at what systems are offered. In case you have one of these inside your possession, it enables you to easily fertilizer crops and have excess amounts for storage.

Significance Of Selecting The Best Production Line For Making Fetilizer From Animal Manure

Do you have entry to horse, pig, or chicken manure? Do you wish to put in place a company making organic fertilizer from this manure? Organic fertilizer is huge demand and it will be produced from a number of raw materials including several types of manual from cattle, goat, chicken, or other animals.

Doing the work manually is simply unachievable as it takes plenty of effort. That is why serious companies select a production line created to make animal manure fertilizer by means of pellets or powder from different kinds of animal manure. There are actually several types of production lines to make organic fertilizer from animal manure. The main difference between various production lines is within their design and the caliber of materials useful for making various components.

With regards to selecting a animal manure production line, there are particular parameters which should be carefully considered to get the best value for your money. Will not purchase the first production line you find. Also, claims made about the manufacturer’s website concerning the machine’s efficiency or production capacity or any other parameters should be taken with a grain of salt. You need to do your own research to make sure you are not buying something that will heighten the operational costs and put you with a disadvantage.

3-4 ton animal manure fertilizer production line for sale

Animal manure fertilizer production line for sale

In addition to the main parameters like processing capacity of organic fertilizer production line, kind of the production line, its design, and excellence of materials useful for making the development line, an important thing you need to consider is the trustworthiness of the manufacturer. Product quality is everything. You can’t possess a successful business when you have to regularly stop production because of the sub-standard of machinery utilized in the development process.

Poor quality machinery stops working frequently. Frequent breakdown not simply hurts production but additionally adds to the production cost and someone has to fund those repairs.

When it comes to checking the trustworthiness of a selected company, start with searching their name online. It must allow you to discover numerous reviews from real clients who have plenty of experience while using equipment. When you might struggle to find reviews on popular review websites but there are plenty of forums and groups on popular social networking platforms where users in the market converge and discuss various things. The truth is, it can be better for you to become an integral part of these communities as you can obtain a lot of ideas from experienced users over these communities.

Commercial animal manure fertilizer production line for sale

The design of animal manure fertilizer production

When you are checking the reputation of a business, don’t forget to inquire about about their after-sales service. Many companies are perfect at making sales but don’t really care about their customers once the sale continues to be completed. You may not are interested to buy from such a company.

You are likely to need the assistance of their engineers for normal servicing and maintenance. Also, you may want replacement parts once in a while. In the event the company lacks strong after-sales support, you could have to cover an increased than expected price for replacement parts.

Overall, various types of production line for making animal manure fertilizer is you can purchase to make organic fertilizer from animal manure. However, not all the development lines are of similar quality. You should buy one only after checking the standing of the brand along with their after-sales support to set up a strong foundation for your business.

Organic Fertilizer Equipment Manufacturers Take You to Understand the Workflow

Organic fertilizer equipment manufacturers are simply divided into complete organic fertilizer procrssing process of pre-treatment, primary fermentation and post-treatment. There are some differences between the organic fertilizer powder production line and the granule production line. The powder production line is fermentation > feeder > pulverizer > mixer > screening machine > automatic packaging machine > finished product, granular organic fertilizer production line: fermentation > feeder > pulverizer > Mixer > Screening Machine > Granulator > Automatic Packaging Machine > Finished Product. The following editor will take you to understand the working process of organic fertilizer equipment.

Powdery organic fertilizer production line

  1. Pre-treatment: After the compost raw materials are transported to the yard, they are weighed by scales, and then sent to the mixing and stirring device, mixed with the organic wastewater from production and domestic production in the factory, and compound bacteria are added, and the moisture and carbon content of the compost are roughly adjusted according to the raw material components. Nitrogen ratio, after mixing, go to the next process.
  2. Primary fermentation: The mixed raw materials are sent to the primary fermentation tank with a loader, piled into a fermentation pile, and the fan is used to force ventilation from the bottom of the fermentation tank to supply oxygen. Moisture (mainly in the factory production, domestic organic wastewater) and nutrients, control the fermentation temperature at 50 ~ 65 degrees Celsius, carry out aerobic fermentation, the fermentation period of this project is 8 days, and a pool of raw materials is fed into a pool of semi-finished products every day. After the fermented semi-finished products are discharged, they are ready to enter the next process.
  3. Post-processing: the compost product is further screened, and the under-screen is processed according to the moisture content. After the sieve is granulated, it is sent to the dryer heated by the biogas of the biogas tank for drying, and the medium and trace elements are added according to the proportion, stirred and mixed to make the finished product, which is packaged and stored for sale. The material on the sieve is returned to the crushing process for reuse.

Granular and powder organic fertilizer production line

The specific process is different according to the different organic fertilizer products, mainly divided into two types.

  1. Organic fertilizer powder production line: fermentation > feeder > pulverizer > mixer > screening machine > automatic packaging machine > finished product.

In the middle, a belt conveyor is also needed to connect various equipment. Fermentation equipment is used to turn over the piling machine, there is a trough type turning machine, and the crawler type piling machine is used to turn the organic fertilizer to make it fully fermented. core steps.

  1. Granular organic fertilizer production line: fermentation > feeder > pulverizer > mixer > screening machine > granulator > automatic packaging machine > finished product.

The granulation production line has an additional granulation step, and there are various granulation methods, such as disc granulation, roller extrusion granulator, etc. There is a certain gap between the two processes, and the cost of construction is also quite different, and the cost of the powder production line is lower.

The above is the working process of the organic fertilizer equipment. When the organic fertilizer equipment is in operation, it must be carried out according to the specified operation method. Improper operation methods may cause damage to the equipment. Everyone must follow the regulations when operating organic fertilizers. Our factory mainly produces organic fertilizer, water-soluble fertilizer equipment and other products. Welcome to consult.

Process Flow of Sheep Manure Processing Organic Fertilizer

Judging from the current information, the sheep manure organic fertilizer making line is still relatively unfamiliar to everyone. In short, it is similar to the production and processing equipment of cow manure, pig manure and chicken manure organic fertilizer.

Organic fertilizer process:

  1. Mix sheep manure with crop straw, and determine how much to add according to the moisture content of sheep manure. According to the fermentation process, the moisture content is within 45%, that is to say, when the material is kneaded into a mass, water can be seen but the water will not drip. , if you loosen the group, it will disperse. Then, the cornmeal and the required strains are added, because the sugar content can be increased to promote the rapid fermentation of the strains.
  2. Add the configured materials into the material mixing machine for mixing, and the mixing is required to be uniform and transparent without leaving any lumps.
  3. Then, stack the mixed materials in the fermentation tank or fermentation tank with a width of about 2-6 meters and a height of about 1-1.5 meters. throw.
  4. Under normal circumstances, the temperature will rise after 2 days of stacking in the fermentation tank, there will be no odor after 2 days, and it will become fluffy and loose after 3 days, and finally after 2 days, the compost will emit fragrance, usually 10 to 15 days to become fat.
  5. The material moved by the forklift to the crushing process is crushed by the semi and high humidity material crusher, then mixed by the mixer, and transported to the fertilizer granulator by the conveyor for granulation. It is sent to the granules drum dryer by the belt conveyor for drying and drying, and then enters the cooler for cooling, and then the conveyor is sent to the screening machine for screening. More than 95% of the required particles will enter the next process, while about 5% The granules will be transported to the pulverizer to be crushed and re-granulated again, and the granules that meet the standard will enter the coating machine for coating.

Even if the sheep manure is completely processed through the above process, it can be packaged and stored for sale. This is of great benefit to manufacturers and society. Animal manure is not only beneficial to production, but also plays a role in environmental protection.

Which Fertilizers Can Organic Fertilizer Equipment Be Used for?

Organic fertilizer equipment is the equipment for mass production and processing of organic fertilizer. The complete set of equipment covers all equipment from the collection of organic fertilizer raw materials to the packaging and sales of organic fertilizer.

The production of organic fertilizer making machine is mainly used for livestock and poultry manure, etc., using chicken manure, pig manure, sheep manure, cow manure, and organic fertilizer waste as the main raw materials, adding a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, etc. Substances, rice bran, yeast, soybean meal and sugar are fermented for a certain period of time as biological bacteria, under the action of sulfuric acid, mixed and fermented to process biological organic fertilizer.

Powdery organic fertilizer production line

The products produced by the organic fertilizer processing machinery are made of livestock and poultry manure, chicken and pig manure as raw materials, and do not contain any chemical ingredients. However, chickens and pigs have poor digestion ability and can only consume 25% of the nutrients, while the other 75% of the nutrients in the feed. The components are excreted with the feces, so that the dry product contains nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other components.

Use large-scale organic fertilizer fermentation equipment and biochemical technology to accelerate crop straw decay. That is, the method of mixing and adding fast decomposing agent and using fermentation equipment to turn over and ferment can improve the temperature and speed of composting and shorten the period of composting. Generally, 1 kg of quick-rot agent is added per ton of straw, and livestock and poultry manure is added to mix (or 5 kg of urea) to meet the nitrogen required for microbial fermentation. Use the complete set of organic fertilizer fermentation equipment produced to carry out trough flipping fermentation. Improve fermentation efficiency, shorten fermentation cycle and increase production capacity.

Process for Making Powdery Organic Fertilizer from pig Manure

The traditional crop straw fertilization technology has long fermentation time, poor fermentation effect and simple equipment, which is suitable for small-scale application. There are two methods of high temperature accumulation: composting and retting. The straw fermentation method is: first pulverize the straw with a pulverizer machine, but do not adjust the moisture, carbon-nitrogen ratio, pH value and other factors too much. The ratio of raw materials is the key to improve fertilizer efficiency. The suitable carbon and nitrogen ratio for microbial growth activity is 25:1. Therefore, adjusting the ratio of carbon and nitrogen in composting raw materials is an effective measure to accelerate decomposing and improve the humicification coefficient.

What Conditions Are Needed to Build a Small Organic Fertilizer Production Line?

The small scale organic fertilizer equipment production line can be either a powdery organic fertilizer production process line or a granular organic fertilizer production process line. Among them, the powdery organic fertilizer process line is a component of the granular organic fertilizer process line. Generally speaking, organic fertilizer production lines with an annual output of 20,000 tons (including) and organic fertilizer equipment production lines with an annual output of less than 20,000 tons are all small-scale organic fertilizer production lines. According to the plans of most customers, the small-scale organic fertilizer production line basically has several major production lines with main production capacities of 5,000 tons, 10,000 tons, 15,000 tons, and 20,000 tons.

Granular and powder organic fertilizer production line

Since the powdery organic fertilizer equipment production line is a component of the granular organic fertilizer production line, today we will use the granular organic fertilizer production line to elaborate on the small scale organic fertilizer production line process. Know the process of the powdery organic fertilizer production line.

According to the process stage, the granular organic fertilizer production line is divided into ① crushing process; ② fermentation process; ③ stirring and mixing process; ④ granulation process; ⑤ drying process; ⑥ screening process; ⑦ coating process; ⑧ packaging process.

The process flow of powdered organic fertilizer includes the above-mentioned ① crushing process; ② fermentation process; ⑧ packaging process.

So, what conditions are needed to build a small-scale organic fertilizer equipment production line?

complete organic fertilizer production line

① The construction of small-scale organic fertilizer production lines must meet the requirements of environmental protection policies. Environmental protection is not only the aspiration of the people, but also the policy needs of the development of agriculture and animal husbandry for environmental protection;

②The source of raw materials, the radius around the source of raw materials, determine your plant location, site investment, transportation investment, etc.;

③The type of raw materials, the type determines the detailed equipment used in each process stage, which affects the equipment investment price, etc.;

④The production scale, the annual output of the small organic fertilizer production line from 3,000 tons to 20,000 tons, determines the capacity requirements of the equipment, which affects the price, etc.;

⑤Recycling of resources mainly relies on the recycling and utilization of various agricultural wastes, such as first making fuel and electric energy raw materials, and using the biogas residue as organic fertilizer raw materials;

⑥Other uses of the small-scale organic fertilizer equipment production line process can be used as feed, etc.;

⑦Building site: It is necessary to determine the production site size and site size investment according to the planned production scale.

The Difference Between Powdery Organic Fertilizer Equipment and Granular Organic Fertilizer Equipment

As the process part of the granular organic fertilizer production equipment, the main technical means of the powdered organic fertilizer equipment are: fermentation, decomposition, crushing and mixing of organic raw materials, livestock and poultry manure or domestic garbage, sludge, distiller’s grains, biogas residue and other raw materials ,Package.

The basic process configuration of organic fertilizer equipment is dehydration, drying, fermentation, crushing, mixing, and packaging. This completes the processing of powdered organic fertilizer. Compared with the simple process of powdered fertilizers, granular organic fertilizers require further processing.

The basic process configuration of granular organic fertilizer equipment is dehydration, drying, fermentation, crushing, stirring, granulation, cooling, and packaging. Equipped with organic fertilizer granulator, organic fertilizer dryer, organic fertilizer coating machine. After the pellets are mechanically cooled, they can be packaged, stored or sold.

Organic Fertilizer Production Line Flow Chart

Process system equipment of organic fertilizer production process flow

  1. Fermentation system: The fermentation system of the organic fertilizer equipment process is composed of a feed conveyor, a biological deodorizer, a stirring mixer, a special lifting dump truck and an electrical automatic control system.
  2. Drying system: The main equipment includes belt conveyor, rotary dryer, cooler, induced draft fan, hot air stove, etc.
  3. Deodorization and dust removal system: consists of a sedimentation chamber, a dust removal chamber, etc.
  4. Crushing system: including a new type of semi-wet material crusher, LP chain crusher or cage crusher, etc.
  5. The batching system is composed of an electronic batching system, a disc feeder, and a vibrating screen. It can be equipped with 6-8 kinds of raw materials at a time.
  6. The mixing system consists of optional horizontal mixer or pan mixer, vibrating screen, mobile belt conveyor, etc.
  7. Granulation equipment required for organic fertilizer granulation system. Optional granulation equipment includes: organic fertilizer compound fertilizer combined granulator, drum extrusion granulator, disc granulator, special granulator for organic fertilizer, rounding machine, etc.
  8. Drying system: The organic fertilizer drying system consists of a drum dryer and a cooler.
  9. Screening and coating system: It is mainly completed by a drum screening machine, which can be equipped with a one-stage screening machine and a two-stage screening machine, with high yield and good granularity; after the screening machine, coating can be used to prevent the fertility from being dispersed.
  10. The finished product packaging system generally includes electronic quantitative packaging scales, silos, automatic sewing machines, etc., to realize the automatic non-intermittent production of organic fertilizer equipment, and the conveying system mostly uses belt conveyors and screw conveyors.