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Many customers have asked me before, what processes do organic fertilizer equipment go through in the production? Today, I will answer in unison.

Nine processes and equipment in the production of organic fertilizer equipment:

1. Pulverize

The raw materials are preliminarily decomposed by materials crushing equipment.

2. Dry

The moisture in the material (generally refers to moisture or other volatile liquid components) is vaporized and escaped by heating to obtain a solid material with a specified moisture content. The purpose of drying is for the needs of material use or further processing.

3. Cool down

The material obtains high temperature through the drying process, and then needs to be cooled. Because water cannot be used for cooling, cooling equipment is required to isolate the contact between the material and water.

4. Ingredients

Ingredient is a critical step in fertilizer production. Its main function is to add appropriate ingredients in proportion to improve the quality of fertilizers.

5. Sieve

Screening is to screen out impurities and fertilizers with poor quality. The drum type screening equipment here has the advantages of high efficiency and easy operation.

6. Granulation

The mixed material is made into the required granules, especially for materials with high viscosity.

7. Mix and stir

The material of the stirring vessel should meet the requirements of the organic fertilizer production process, such as pressure resistance, temperature resistance, medium corrosion resistance, and product cleanliness. Due to the different materials, the manufacturing process and structure of the stirring vessel are also different, so it can be divided into steel stirring equipment, glass-lined stirring equipment and lining stirring equipment.

8. Lift Conveyor

Conveying is for transporting the finished fertilizer to a higher location for convenient storage.

9. Quantitative packaging

Packaging is the last link in fertilizer equipment. In order to protect the product during the circulation process, facilitate storage and transportation, and promote sales, it is the general name of the containers, materials and auxiliary materials used according to certain technical methods; Operational activities in which certain technical methods are applied in the process of using containers, materials and auxiliary materials.

This technology uses biological fermentation technology to rapidly ferment livestock and poultry manure, human excrement, and crop straw to achieve the effects of heating, deodorization, and harmlessness, and to make organic fertilizer, which not only achieves waste recycling, but also reduces the cost of waste. The production investment cost of farmers. The above is all the introduction of the nine organic fertilizer production processes, if you want to know more, please contact our manufacturer.

Judging from the current information, the sheep manure organic fertilizer making line is still relatively unfamiliar to everyone. In short, it is similar to the production and processing equipment of cow manure, pig manure and chicken manure organic fertilizer.

Organic fertilizer process:

1. Mix sheep manure with crop straw, and determine how much to add according to the moisture content of sheep manure. According to the fermentation process, the moisture content is within 45%, that is to say, when the material is kneaded into a mass, water can be seen but the water will not drip. , if you loosen the group, it will disperse. Then, the cornmeal and the required strains are added, because the sugar content can be increased to promote the rapid fermentation of the strains.
2. Add the configured materials into the material mixing machine for mixing, and the mixing is required to be uniform and transparent without leaving any lumps.
3. Then, stack the mixed materials in the fermentation tank or fermentation tank with a width of about 2-6 meters and a height of about 1-1.5 meters. throw.
4. Under normal circumstances, the temperature will rise after 2 days of stacking in the fermentation tank, there will be no odor after 2 days, and it will become fluffy and loose after 3 days, and finally after 2 days, the compost will emit fragrance, usually 10 to 15 days to become fat.
5. The material moved by the forklift to the crushing process is crushed by the semi and high humidity material crusher, then mixed by the mixer, and transported to the fertilizer granulator by the conveyor for granulation. It is sent to the granules drum dryer by the belt conveyor for drying and drying, and then enters the cooler for cooling, and then the conveyor is sent to the screening machine for screening. More than 95% of the required particles will enter the next process, while about 5% The granules will be transported to the pulverizer to be crushed and re-granulated again, and the granules that meet the standard will enter the coating machine for coating.

Even if the sheep manure is completely processed through the above process, it can be packaged and stored for sale. This is of great benefit to manufacturers and society. Animal manure is not only beneficial to production, but also plays a role in environmental protection.

Organic fertilizer equipment is the equipment for mass production and processing of organic fertilizer. The complete set of equipment covers all equipment from the collection of organic fertilizer raw materials to the packaging and sales of organic fertilizer.

The production of organic fertilizer making machine is mainly used for livestock and poultry manure, etc., using chicken manure, pig manure, sheep manure, cow manure, and organic fertilizer waste as the main raw materials, adding a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, etc. Substances, rice bran, yeast, soybean meal and sugar are fermented for a certain period of time as biological bacteria, under the action of sulfuric acid, mixed and fermented to process biological organic fertilizer.

Powdery organic fertilizer production line

The products produced by the organic fertilizer processing machinery are made of livestock and poultry manure, chicken and pig manure as raw materials, and do not contain any chemical ingredients. However, chickens and pigs have poor digestion ability and can only consume 25% of the nutrients, while the other 75% of the nutrients in the feed. The components are excreted with the feces, so that the dry product contains nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other components.

Use large-scale organic fertilizer fermentation equipment and biochemical technology to accelerate crop straw decay. That is, the method of mixing and adding fast decomposing agent and using fermentation equipment to turn over and ferment can improve the temperature and speed of composting and shorten the period of composting. Generally, 1 kg of quick-rot agent is added per ton of straw, and livestock and poultry manure is added to mix (or 5 kg of urea) to meet the nitrogen required for microbial fermentation. Use the complete set of organic fertilizer fermentation equipment produced to carry out trough flipping fermentation. Improve fermentation efficiency, shorten fermentation cycle and increase production capacity.

Process for Making Powdery Organic Fertilizer from pig Manure

The traditional crop straw fertilization technology has long fermentation time, poor fermentation effect and simple equipment, which is suitable for small-scale application. There are two methods of high temperature accumulation: composting and retting. The straw fermentation method is: first pulverize the straw with a pulverizer machine, but do not adjust the moisture, carbon-nitrogen ratio, pH value and other factors too much. The ratio of raw materials is the key to improve fertilizer efficiency. The suitable carbon and nitrogen ratio for microbial growth activity is 25:1. Therefore, adjusting the ratio of carbon and nitrogen in composting raw materials is an effective measure to accelerate decomposing and improve the humicification coefficient.

The actual use of organic fertilizer machinery and equipment is very important. It is because there are so many steps in the use of mechanical equipment, it will become more convenient in actual operation, and it is the use of the machine age, so they will be more important. With the advancement of science and technology, organic fertilizer machinery are now better used.

Whole set machine in bio organic fertilizer production line

There are many fields that have great demand for them, because their use can meet the needs of these fields. As far as agriculture is concerned, many machinery and equipment are used in this field, and organic fertilizer equipment is one of them, which is used to produce organic fertilizer. We know that the agricultural sector has a huge demand for chemical fertilizers, and the growth of crops needs the help of fertilizers so that they can survive better.

The use of organic fertilizer equipment can bring fertilization needs to crops. This equipment is very convenient to use, and they have a strong degree of automation. Therefore, it also brings great convenience to the operator. Similar to many advanced equipment types such as organic fertilizer equipment, such as BB fertilizer equipment and compound fertilizer equipment, their use has a great impact on the agricultural sector.

fertilizer rotary drum granulator

The use of these equipment is also very effective. Their use can conceal the disadvantages of artificial fertilization. We know that waste is prone to occur, and artificial fertilization and fertilization are not balanced, which will also affect the normal growth of crops.

What aspects should be paid attention to when investing in large, medium and small organic fertilizer equipment of FPC company? Analyze the price factors of various types of organic fertilizer equipment. In summary, there are seven basic factors that affect the investment price and production of organic fertilizer.

• Determine the size of the organic fertilizer equipment: For example, how many tons of organic fertilizer can be produced per year, or how many tons can be produced per hour, can the price be determined.
• To determine the shape of the particles is to choose what kind of granulator: powder, column, oblate or standard round. Commonly used equipment for granulating organic fertilizers are: disc pelletizers, drum pelletizer, wet granulator, roller extrusion pelletizer, flat die pelletizer, ring film granulator. The selection of the granulator should be decided according to the local fertilizer sales market. The particle shape is different, the process of the organic fertilizer equipment is also different, and the price of the organic fertilizer equipment is also different.

Pig Manure Granulation Machine

• Determine the configuration level of the organic fertilizer equipment: the configuration level is different, the price of the organic fertilizer equipment is different, the amount of labor used is different, and the stable and high yield of the organic fertilizer equipment is also different: the general configuration is high, the automatic batching device, automatic packaging device, automatic quantitative feeding device, water curtain dust removal, etc.

Pig Manure Compost Fertilizer Production Line

• Determine the type of fertilizer produced. It is compound fertilizer equipment or organic fertilizer equipment. For the same output, organic fertilizer equipment generally takes into account the high water content and the strains are not resistant to high temperatures. The model is generally larger than the compound fertilizer model. There are four types of general organic fertilizers, pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer, compound microbial fertilizer, and the organic fertilizer equipment is different for different varieties.
• The selection of fermentation turning machine type: The general fermentation forms include stack fermentation, shallow fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation method is different, and the fermentation organic fertilizer equipment is also different. Generally, aerobic fermentation with a shallow trough turning machine is used (the advantages of a shallow trough turning machine: conform to the principle of aerobic fermentation, not easy to form anaerobic, fully complete fermentation, and fast fermentation).

groove type fertilizer composting equipment

• Determine the level of environmental protection requirements: places with low environmental protection requirements generally choose heavy-duty dust removal equipment, and the investment in organic fertilizer equipment is low. Places with high environmental protection requirements generally choose heavy dust removal plus water curtain dust removal, which can meet my country’s air emission quality standards.
• The price of each model varies according to the degree of automation required. The price of equipment with high degree of automation is correspondingly high, but it can save manpower.

FPC have dedicated in organic fertilizer equipment prodction for many years. You can buy the cost-effective and efficient fertilizer manufacturing machines from us. Welcome to our website for consultation.  https://www.fertilizerplantcost.com/

Application range of the new type organic fertilizer granulator machine: This machine is especially suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, and the better the quality of the pellets. Typical application materials: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. This machine is suitable for direct granulation of organic fertilizer after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

The working principle of the new organic fertilizer granulator

The new organic fertilizer pelletiser uses the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously realize the process of mixing, granulating, spheroidizing, and densification of the fine powder in the machine, so as to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥90%. The particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the rotation speed The higher the particle size, the smaller the particle size, and vice versa.

Organic fertilizer raw materials (animal manure, domestic garbage, dead branches, rotten leaves, biogas residues, waste bacteria, etc.) are fermented into a semi wet material pulverizer for pulverization, and then elements such as nitrogen, phosphorus and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to make the contained mineral elements reach the required standard, then a mixer is used to stir, and then enter the new organic fertilizer granulation mechanism to granulate, after it is dried, it is sieved by a sieving machine, and qualified products are packaged , The unqualified return to the granulator for granulation.

Now this new type of organic fertilizer wet granulator is loved by the majority of users. FPC wet organic fertilizer granulator adopts a new production process, which is energy-saving and environmentally friendly and trustworthy! Welcome to our website for consultation. https://www.fertilizerplantcost.com/new-type-organic-fertilizer-granulator/

A complete organic fertilizer production line is inseparable from the organic fertilizer granulator. When we build the organic fertilizer production line, we will find that there are many types of organic fertilizer granulators. Different types of granulators also have different functions. So what are the differences between different types of organic fertilizer granulators? Let’s enumerate it below.

Roller extrusion granulator

Counter-roll extrusion granulator: The counter-roll extrusion granulator is the key equipment for compound fertilizer granulation. It has advanced technology, reasonable design, compact structure, novelty and practicality, low energy consumption, and is matched with corresponding equipment. Small production lines can form continuous and mechanized production with a certain capacity. It adopts eugenic formula, does not need to be dried, and is produced at room temperature. The product is rolled into one time, so that the product quality meets the technical index requirements of compound fertilizer. It is a special compound fertilizer and compound fertilizer industry for the production of various crops with high, medium and low concentrations. Renewal products for energy saving and consumption reduction.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

Organic fertilizer disc granulator:

• The structure of the disc granulator is novel and reasonable, with reduced weight and height. The process layout is flexible and convenient, suitable for the transformation of the old factory.
• The inclination of the market can be adjusted. The angle gasket is adopted, which is flexible and convenient to adjust.
• Using unpowered combined scraper integration to reduce auxiliary power consumption.
• The big plate is composed of the plate body and the plate section. Reduce the power of the main motor. The disc section can be adjusted up and down along the disc body. The end of the disc section is a side flange, which can ensure that the material ball is not strained or torn when it is out of the disc.
• New silt dredging design, with unpowered combined scraper for edge and bottom clearing, corner clearing scraper for clearing corners, combined with disc body treatment technology, the effect of dredging and ball formation is good, and there will be no large mud masses. 90% of the ball diameter is 3 -5mm.

Organic fertilizer stirring tooth granulator: This organic fertilizer granulator is widely used for the granulation of organic fertilizer. Due to its high granulation rate, stable operation, sturdy and durable equipment, and long service life, it is chosen as the ideal product by the majority of users. The internal rotary tooth granulator developed and produced by our unit has four specifications: Φ400, Φ600, Φ800, Φ1000, and can also develop and produce other specifications of stirring tooth granulators according to user requirements. The shell of the granulator is made of thickened seamless steel pipe, which is durable and never deformed. Coupled with a stable base design, it runs more smoothly.

The above is the difference between the several organic fertilizer granulators that I have explained to you. These organic fertilizer granulators are the more commonly used types of granulators. The above detailed explanation can help you according to your own situation. , And effectively help everyone to set up a suitable organic fertilizer production line. Welcome domestic and foreign fertilizer manufacturers to come to our website for consultation. https://www.fertilizerplantcost.com/

In recent years, in order to further protect the ecological environment and reduce air pollution, the use of chicken dung, cow dung, pig dung and other poultry and livestock manure has been promoted to replace chemical fertilizers in organic fertilizers. The establishment of a fertilizer processing plant with organic fertilizer equipment has been rewarded with great returns. So, how much does it cost to run a large-scale organic fertilizer production line with an annual output of 50,000 to 100,000 tons?

A complete set of large-scale livestock separation organic fertilizer production lines with an annual output of 50,000-100,000 tons include: forklift feeder, composting turner, vertical crusher, drum screening machine, dynamic batching machine, granulator, rounding machine, dryer, cooler, coating machine, automatic quantitative packaging scale.

First, use a solid-liquid separator to control the moisture content of the animal manure below 85%, then add straw, rice bran, corn flour and other auxiliary materials. After fully mixing with a mixer, shovel it into the fermentation groove with a forklift, and use organic fertilizer to turn it. The materials pile is fully fermented and decomposed; using the conveyor belt between the equipment, it is transported to the grinder for pulverization, and then sent to the organic fertilizer granulator for granulation. The produced particles have high water content and are dried by the dryer before entering the cooler cools the pellets and improves the strength of the pellets. Then it is sent to the drum sieving machine to screen out the unqualified particles, and then carry out the secondary granulation. After the qualified, the packaging machine is used for packaging and the finished product is produced.

The complete process of making bio-organic fertilizer:

• Ground strip pile, use ground turning machine, or put materials in fermentation tank, use trough type turning and throwing machine.
• Evenly sprinkle the organic fertilizer starter, turn the pile and ferment to reach the temperature, smell, decompose, and pick up the weeds and grass seeds.
• Fermentation for 7-12 days, depending on the temperature in different places, how many times is it?No the same.
• Completely fermented and decomposed, out of the pool (the ground type is directly piled up with a forklift).
• Use a grading sieve for coarse and fine screening (the powdered fertilizer that has been screened can be sold directly).
• After crushing the sieved large pieces with afertilizer pulverizer, return to the grading sieve.
• Mix the raw materials, add the quantity of each raw material in strict accordance with the requirements of the technicians, and add various raw materials in the electronic belt scale or batching machine.
• The crushed raw materials enter the aggregate belt conveyor, and then granulate with a granulator.
• It is sent to the animal separation organic fertilizer dryer, which adopts the method of cylindrical edge transfer, flange connection and direct heat transfer, which is suitable for drying the compound fertilizer after granulation.
• Enter the cooler for cooling. The rotary cooler is mainly used to cool the dried compound fertilizer products, and can directly cool the hot granular fertilizer to close to normal temperature.
• Screening is performed again, and the separated large particles are crushed by the large particle crusher, and enter the return belt together with the separated fine powder, and then return to the granulator for granulation.
• The finished product is lifted to the material box on the packaging machinethrough the belt conveyor, and discharged into the scale body according to the set weight for automatic weighing operation, and finally the finished product is packaged and sold.

Each type of production line has its own characteristics. What kind of organic fertilizer is suitable for making what kind of organic fertilizer equipment is needed. For example, the disc and rotating gear production line must be equipped with a drying and cooling machine, and use hot air to dry the organic fertilizer, and then use a cold air exhaust system to cool the organic fertilizer, so that the hardness of the particles will be better. Users can customize the appropriate configuration according to their needs. The organic fertilizer production line has different equipment configurations according to different raw materials. You can also make a suitable plan according to the investment budget. The price of the organic fertilizer production line with different yields is also different. The investment in running a large-scale organic fertilizer production line is not small, but the return on profits is also considerable, and the results of the operation are good, and the cost can be recovered within two years.

Here is the best solution of machine selection for $110,000 organic fertilizer production line. Welcome to our website to get detailed information. https://www.fertilizerplantcost.com/110000-usd-organic-manure-making-machine-price/

Overview of powdery organic fertilizer equipment

Powder organic fertilizer equipment is one of the traditional organic fertilizer production equipment. Powder organic fertilizer is relatively easy to produce. The main production process is to produce semi-finished products through traditional fermentation of livestock and poultry manure, and then crush it to reach 30-40 mesh, and the moisture content reaches 30%, organic matter reaches 30%, and total nutrients reach 5% or more. If the total nutrients are not up to the standard after fermentation, some chemical fertilizers of nitrogen, phosphorus and potassium can be added appropriately. Therefore, the equipment for producing powder organic fertilizer is relatively simple.

What are the main powdered organic fertilizer equipment？

According to the production steps of powder organic fertilizer, the main equipment is mixer, composter, and crushing equipment, but such a simple design is relatively simple and requires more labor. If you want to have a high degree of mechanization, the detailed part of the subdivision is more re-examined, that is, after the first fermentation and the second fermentation, the organic raw materials are directly loaded into the multi-functional silo with a forklift, and the multi-functional silo is broken by mixing and then loaded. Screener, the under-screen material of the screener reaches 30-40 meshes and then is directly transported to the powdery organic fertilizer packaging machine for packaging finished products. The relatively large materials in the screener are crushed by the semi-wet material crusher and returned to the silo.

Production technology of powder organic fertilizer

The production technology of powder organic fertilizer mainly masters these key points. One is to combine several high-nitrogen organic raw materials and several high-carbon organic raw materials according to the formula standard of organic fertilizer fermentation, that is, carbon to nitrogen ratio, carbon to phosphorus ratio, and carbon to nitrogen ratio. Potassium ratio, PH value, moisture, and strains are mixed in proportion. The mixed forecast is directly pushed into the fermentation tank with a forklift for 10-12 days of aerobic fermentation. This process is a high-temperature fermentation process. After the fermentation process is completed, the aging process is carried out, that is, the second fermentation, the second fermentation. It takes 10-12 days. This process belongs to low-temperature fermentation. After the second fermentation is completed, the purpose of maturation is basically achieved. The purpose of these two processes is to decompose the macromolecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops, which can also be said to be the process of transforming the organic state into an effective state. The fermented organic raw materials are tasteless, have a refreshing color and lower viscosity. After these two processes are completed, the following crushing-screening-packaging is completed, and the entire powder organic fertilizer production is completed.

FPC has been engaged in fertilizer production line design and installation over 15 years. Welcome to our official website to get customized fertilizer production line.

In the organic fertilizer production industry, there are many types of equipment that can make organic fertilizer, and there are different supporting equipment according to different materials. We use poultry manure as raw material to analyze the two different organic fertilizer production of drum granulator and disc granulator.

The advantages and disadvantages of each granulator.

Disc granulation process characteristics:

The operation is intuitive, and the operation of the equipment can be grasped at any time. If an abnormality is found, the size of the particles can be adjusted in time. It is determined by the inclination and rotation speed of the disc, and the inclination and rotation speed of the disc can be adjusted. The control range of the particle size is wide, the adaptability is strong, and the ball formation rate is very high, which can reach 70% to 90%. The livestock manure organic fertilizer disc granulation process has short production process, simple structure, low investment and easy operation, which is more suitable for small and medium-sized enterprises.

Characteristics of drum granulation process:

Steam is introduced into the material layer in the drum to increase the temperature of the granulated material, dissolve the salt of the granulated material, and achieve a high liquid phase volume under low moisture content to meet the liquid phase volume required for material granulation. At the same time, the amount of evaporated water in the drying process is reduced. The inner wall of the drum is lined with a number of soft rubber plates or polypropylene plates, and there are vent holes at the corresponding positions on the cylinder. When the inner lining turns from the bottom to the upper with the cylinder at the same time, the inner lining sags due to its own weight, thereby causing adhesion The material on the inner lining falls due to gravity to achieve the function of automatically cleaning the conglomerate. During the operation, the operator can observe the ball formation of the material at any time, and take corresponding measures in time as needed to ensure the normal operation of the system.

There are quality pan granulator and rotary drum granulator in FPC. Welcome to our website to buy granulation machines.