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Sun-dried chicken manure and cow manure need to be fermented. The fermented chicken manure and cow manure belong to the category of farmyard manure. Fermentation is a key step in the production of organic fertilizer. The purpose is to deodorize, sterilize, and increase beneficial bacteria. Unfermented raw materials contain a lot of heavy metals, insect eggs, weed seeds, and other harmful bacteria. If they are directly applied, it will not only consume fertilizers but also increase the probability of crop diseases and insect pests.

The method of fermenting chicken manure and cow manure in a large-scale organic fertilizer processing plant:

There are three common fermentation methods: fermentation tank fermentation, strip fermentation, and tank fermentation.

Chicken Manure Fermentation Tank

Fermentation tank fermentation uses a new type of fermentation equipment to put raw materials into the fermentation tank for fermentation. The equipment has a deodorizing system, a ventilation system, a stirring system, and an auxiliary heating system. The characteristic is that it is not affected by the environmental temperature, can be produced at any time, and the fermentation speed is fast.

Self propelled windrow compost turner on site

Pile fermentation, using an open field for fermentation, is suitable for organic fertilizer processing plants where the site is limited and does not want to invest heavily in civil engineering. Features: The operation of the fermentation site is flexible and changeable, and the self-propelled windrow compost turning machine is easy to walk.

Wheel type compost turner machine

Trough fermentation, build a fermentation tank in the factory area, install a track on the upper part of the enzyme pool wall, a trough type compost turner walks on the track, the raw materials are put into the tank, the turning machine walks back and forth to turn the material, and it is characterized by stable equipment operation , Suitable for organic fertilizer processing plants with larger output and mass production.

If you want to know the specific ingredients and methods of fermentation, please feel free to inquire.

The emergence of organic fertilizer production lines has greatly improved the efficiency of organic fertilizer production. Nowadays, many manufacturers have established organic fertilizer production lines in order to speed up the production of organic fertilizers. So today, organic fertilizer granulator manufacturers will talk about organic fertilizer production. Features, let everyone know more about the organic fertilizer production line.

organic fertilizer pan granulation line

The organic fertilizer granulator manufacturer summarizes the characteristics of the six organic fertilizer production lines:

(1) Fully automatic. The organic fertilizer production line is composed of three parts: an automatic batching system, a mixing system, and a quantitative packaging machine. It is controlled by a computer and is fully automated. Greatly reduce the staff and labor intensity.

(2) High precision. The batching system is computer controlled, electronic weighing, and the ratio is strictly controlled. For various ingredients, the error after electronic quantitative packaging is less than one thousandth.

(3) Large output. The designed output of organic fertilizer production line is 8T～30T per hour, and there are three specifications to choose from. This fully solves the contradiction of organic fertilizers due to the strong seasonal concentration of ingredients.

(4) New technology.

(5) Easy to manage. The main control room of the production line can monitor the running status of each component equipment, high-speed 485 or 232 communication interface, convenient to connect with printers and computers, can store 20 kinds of formulas, and truly modernize production management.

(6) Strong adaptability. Suitable for a variety of harsh site environments, including alpine and humid areas.

Cow dung organic fertilizer production line

The above is the explanation of the organic fertilizer production line by the organic fertilizer pelletizer manufacturer. Only by understanding the organic fertilizer production line can we produce high-efficiency and high-quality products.

It is well known that the organic fertilizer granulator is a special equipment for the production of organic fertilizer granules, and there are many problems or failures in the organic fertilizer granulation opportunity. As an organic fertilizer granulator manufacturer, we will face the user of the organic fertilizer granulator during the three guarantees service period. Summarize the problems or failures encountered, and draw the following points of maintenance and use for readers and users.

Rotary drum granulator machine in stock

First, do a good job of heat preservation. Due to the climate and environment, the drive parts of the organic fertilizer granulator will start slowly or fail to start due to freezing. This requires that the workplace of the organic fertilizer granulator or the organic fertilizer granulator itself must have certain insulation measures. The raw materials used in the work of the organic fertilizer granulator must also be antifreeze treatment. The moisture content of the organic fertilizer raw materials is low, and the antifreeze treatment is also critical for the winter use of the organic fertilizer pellet machine.

Second, use special lubricants. Low temperature and skillful use frequency will cause the lubricating oil to encounter condensation and freeze retention, which will affect the lubricating oil supply of the organic fertilizer granulator. It can be maintained by adding lubricating oil to the affected organic fertilizer granulator in time. Better use effect.

New type organic fertilizer granulator machine

Third, reasonable maintenance. Every time the work is completed, the organic fertilizer granulator must be inspected and maintained. The main focus is on the transmission part, the lubrication part and the cleaning of residual materials. Maintenance and repair are the basis for the use of the organic fertilizer granulator in winter. And replace the faulty parts of the organic fertilizer granulator in time to avoid the operation of the organic fertilizer granulator and reduce the production and use costs caused by the machine failure. Reasonable maintenance also needs to be completed regularly to ensure the maintenance and attention of each component. Make the organic fertilizer granulator show better results.

Pan Granulator Machine

As long as you pay attention to the main points of the use and maintenance of the organic fertilizer granulator and take corresponding measures, the quality-guaranteed organic fertilizer granulator will better serve our production and production of organic fertilizer particles. The benefit of granulator, drum granulator, disc granulator, organic fertilizer granulator, fertilizer granulation equipment is maximized.

What aspects should be paid attention to in FPC large, medium and small organic fertilizer equipment investment? Analyze the price factors of various types of organic fertilizer equipment. In summary, there are seven basic factors that affect the investment price and production of organic fertilizer.

• Determine the size of the organic fertilizer equipment. For example, how many tons are produced per year, or how many tons are produced per hour, can the price be determined.
• Determining the shape of the particles is what kind of granulator to choose. It is powdery, columnar, oblate or standard round. Commonly used equipment for granulating organic fertilizers are: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat die granulator, ring film granulator. The selection of the granulator should be decided according to the local fertilizer sales market. The particle shape is different, the process of the organic fertilizer equipment is also different, and the price of the organic fertilizer equipment is also different.

Pig Manure Granulation Machine

• Determine the configuration level of organic fertilizer equipment. The level of configuration is different, the price of organic fertilizer equipment is different, the amount of labor used is different, and the stable and high yield of organic fertilizer equipment is also different: generally higher configuration, automatic batching device, automatic packing device, automatic quantitative feeding device, water Screen dust removal and so on.
• Determine the type of fertilizer produced. It is compound fertilizer equipment or organic fertilizer equipment. For the same output, organic fertilizer equipment generally takes into account the high water content and the strains are not resistant to high temperatures. The model is generally larger than the compound fertilizer model. There are four types of general organic fertilizers, pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer, compound microbial fertilizer, and the organic fertilizer equipment is different for different varieties.
• Selection of fermentation turning machine. The general fermentation forms include stack fermentation, shallow fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation methods are different, and the fermentation organic fertilizer equipment is also different. Generally, aerobic fermentation with a shallow trough turning machine is used (the advantages of a shallow trough turning machine: conform to the principle of aerobic fermentation, not easy to form anaerobic, fully complete fermentation, and fast fermentation).

Wheel type Compost Turner for Large Scale Composting

• Determine the level of environmental protection requirements. Places with low environmental protection requirements generally choose to reduce dust and reduce the investment in organic fertilizer equipment. Places with high environmental protection requirements generally choose heavy dust removal and ink dust removal, which can meet the air emission quality standards.
• The price of each model varies according to the required degree of automation. The price of equipment with high degree of automation is correspondingly high, but it can save manpower.

The production process of the organic fertilizer production line refers to the process of processing waste resources containing organic matter into commercial organic fertilizers through corresponding equipment through harmless treatment. The detailed process has the following steps:

• Preparation of raw materials before fermentation: all raw materials used for fermentation are processed to a particle size below 1-60mm through crushing equipment, which is convenient for improving the contact surface of the materials during fermentation.
• Fermentation of raw materials: the ratio of raw materials, adjust the water content and the ratio of various raw materials, the adjustment of the raw material ratio should meet the normal range of carbon to nitrogen ratio of about 30:1, and the addition of other auxiliary materials should be combined with local market demand or soil testing The result of adjustment is that the fermented organic fertilizer product has better adaptability.

crawler type compost turning machine

• Raw material crushing: The fermented raw materials have been fully decomposed, and can be finely crushed using a semi-moisturematerial shredder. The crushed particle size is suitable for the requirements of raw material granulation.
• Raw material mixing: The raw materials after fermentation are combined with market demand. If you need to add other auxiliary materials, you need to use a mixer for full mixing, or some raw materials need to add auxiliary granulation materials to improve the success rate of raw materials granulation.

rotary screeing machine for making organic fertilizer

• Drying and cooling: The granulated material still contains about 30% moisture. Use a dryer to dry its moisture below 15%, and then use a cooler to quickly cool down and shape, improve the strength of the pellet, and facilitate transportation and storage.
• Particle screening: The cooled particles are classified by a drum screening machine. The oversized or undersized particles are crushed and re-granulated, and the qualified products are screened out and flowed into the next process.
• Finished product coating: Coating qualified products to increase the brightness and roundness of the particles.

rotary drum coating machine

• Finished product packaging: The film-wrapped particles are the finished products according to the output and labor conditions using automatic packaging machines or manually packed into bags and transported to the finished product warehouse.

The important thing for an individual to do organic fertilizer is to find a market, but also to find low-cost raw materials. Generally, the price of raw materials is relatively low in places where there are more farms, and even some farms are busy with the farming industry. The problem of manure disposal is difficult to solve. As long as they can help them deal with manure, they are willing to give it to you in vain. In this case, the processing cost of organic fertilizer It’s even lower and the profits are greater. Due to the low cost, the selling price is often lower than the market price. At the beginning, the organic fertilizer produced can be given to surrounding farmers or sold to them at a low price to cultivate market users first. And there is no need to invest a lot of equipment cost at the beginning, just need to mix the raw materials after fermentation and decomposing. Although this kind of organic fertilizer does not look very good, in terms of fertilizer efficiency, it is not much different from the finished organic fertilizer, but it does not seem to have high-quality deep-processed organic fertilizer.

After a period of time, although you don’t earn much, you can still guarantee basic profits, and the surrounding users have a preliminary sense of trust in your product. The reason is simple. Not only is the price cheap, but also produced locally. The visible and tangible products will increase the trust of users. The second stage is to produce powdered commercial organic fertilizer and sell it to more demanding customers, especially the surrounding cash crop growers, whose high added value of crops requires higher fertilizer requirements. At this time, the customer base will be diversified. If the price is cheap, you can sell only fermented products, and if you need high-quality, you can sell powdered organic fertilizers that have been crushed.

complete organic fertilizer production line

The powdered organic fertilizer is further processed into fine granular organic fertilizer, which is more expensive. Generally, large-scale economic crop planting bases will use mechanization when fertilizing, and only fermented organic fertilizer or powdered organic fertilizer cannot be used with fertilizer applicators. Granular organic fertilizer can achieve mechanical fertilization, and the granular organic fertilizer has a higher density, high strength and long fertilizer effect. In the third stage, a complete model of the organic fertilizer processing plant has basically been formed, and the products are diversified to meet the needs of various consumer groups.

The third stage of appeal is very suitable for setting up a private organic fertilizer plant . The important thing is that the initial investment is small and the market is easy to find. As long as qualified organic fertilizer is produced, the market will definitely expand gradually. Even if the investment fails due to objective reasons, it will not cause a lot of losses. The main reason is that when you have no experience, you need to start a business from small to large, and everything needs a process. FPC relies on years of customer experience to write suggestions for you for reference. If you have any other questions, please inquire in detail.https://www.fertilizerplantcost.com/set-up-60000-usd-organic-fertilizer-production-plant/

The price of the cow dung organic fertilizer processing line depends on the scale of production, and the cost is generally USD 35,500. (For example: the price of 3,000-5,000 tons of small-scale cow dung organic fertilizer production line is generally 30,000-60,000 U.S. dollars)

According to the investment cost of the organic fertilizer production line, two treatment options can be selected:

Powder organic fertilizer production line for cow manure disposal

First, the organic fertilizer production line with a relatively small investment amount is relatively more efficient, and the investment amount is relatively small. The above-mentioned annual output of 5,000 tons of organic fertilizer production line investment is about 60,000 US dollars. The disadvantage is that the production process is not fully automated and is divided into multiple production processes, which requires manual assistance in production.

The second is the production line of cattle manure organic fertilizer processing equipment with a large investment amount. This method of producing organic fertilizers has only been introduced to the market in recent years. Although the investment amount is relatively high, the general market price is more than 90,000 US dollars per set, but its biggest advantage is that it saves time and effort. Only the raw materials are put into the silo with a forklift, and the entire production process is automatically completed.

Powder or granular organic fertilizer production line 3D flow chart

Common cow manure treatment methods in cattle farms: build biogas digesters. In recent years, people have built biogas digesters to treat cow manure, and the effect is very satisfactory. It not only solves the fuel source of the masses, but also fully decomposes cow dung. The residue and liquid of biogas are very good organic fertilizers, which can improve the yield and quality of fruits and vegetables.

The dry cow manure used to produce organic fertilizer contains 10%-20% crude protein, 1%-3% crude fat, 20%-30% nitrogen-free extract and 15%-30% crude fiber, so it has High nutrition. Dry cow manure is fermented to produce organic fertilizer. It can make the soil soft, improve soil compactness, chelate trace elements in the soil, and improve soil fertility.

Trough type fermentation turning compost machine, also known as track type turning machine, is suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks, and transfer machines. It can be used with the transfer machine to realize the function of one machine with multiple slots. The matching fermentation tank can continuously or batch fermentation production materials. The trough turning compost machine produced by FPC has the advantages of high efficiency, stable operation, sturdiness and durability, and uniform fermentation. Trough-type fermentation compost turning machine is an indispensable equipment for pig farms to achieve zero emissions. In order to meet the qualified evaluation criteria of the environmental impact of the pig farm, this equipment is needed. It can not only meet the needs of the pig house, but also bring additional income to the pigs, convert the manure into organic fertilizer for sale, and increase the manure. the value of.

Groove type compost turner in stock

The use of animal manure compost turning machine can give full play to the function of mixing materials. In the fermentation process of organic fertilizer raw materials, a certain amount of organic fertilizer starter needs to be added to meet the requirements of water, acid and alkali. The turning compost machine can make the mixing operation uniform and achieve the purpose of thorough mixing. It can also improve the air permeability of the raw materials, make the raw materials fluffy and disperse, can absorb oxygen in the air, and accelerate the increase of the temperature of the fertilizer pile. If the temperature is too high, the temperature can be lowered even if the turning and polishing machine is used to control the temperature, thus forming an alternating state of medium, high and low temperature, which is beneficial to the growth and reproduction of microorganisms.

on-site groove type compost turning machine

The groove-type compost turning machine is composed of driving device, lifting device, walking device, turning and polishing gear, transfer machine and other main components. The motor directly transmits the power to the cycloid reducer, and then turns and rolls through the sprocket. The mixing blades on the main shaft are distributed in a spiral shape. The materials in the fermentation tank can be rotated and stirred to a distance of 1m, which has the effect of rapid rotation and uniform mixing, realizing full contact between the materials and the air, and making the fermentation effect of the materials better.