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If you’re comparing different kinds of fertilizer granule machines to generate organic and compound fertilizer, you’ll desire to make sure you’re focusing on the proper factors. You should ensure you’re able to measure the equipment in your own cost range so that you can come up with a smart purchase.

Consider the Design of Your Production Line

To start out, you’ll want to consider the design and design of your production line. In case you have a clearer picture of the organic granulator may be like and the way it will operate, you’ll manage to find granule machines that work well well in that line.

It’s best to test out different layouts before purchasing any equipment. Doing this, you can try various layouts without needing to move heavy equipment. It is possible to select your ideal layout and possess the equipment place appropriately once it arrives.

disk granulation line for making organic fertilizer

Buy from a Vendor and Brand You Trust

You’ll want to ensure that you have total confidence in the caliber of the machinery that you’re purchasing. It’s crucial that you know you can trust the vendor you’re buying organic fertilizer granulating equipment from, and you’ll would also like to make sure you buy equipment that had been manufactured by a manufacturer you already know you can be determined by.

You won’t want to suffer from complications with your equipment later down the line. You must be able to inquire and gather valuable information before your purchase. You must also recognize that the producer behind your equipment features a good reputation for quality.

Center on Newer Models

You don’t necessarily must purchase one of several latest models of organic fertilizer granulating machines on the market, but you can find distinct benefits to buying newer equipment. While the base purchase price may be higher, you may even realize that you’re getting better value in the equipment you’re buying overall.

Newer models tend to be more energy-efficient than older models. In addition to that, many newer models come with features that make them easier to work with. With a new model, you can also imagine that maintenance won’t be the maximum amount of of the issue.

organic fertilizer granulating machine

Estimate Operating Costs

What will it cost to keep your fertilizer production line working? You must do your best to estimate these costs prior to your purchase. If there are high expenses associated with a specific granule machine that you’ve been looking at, you’ll want to make certain that you’re aware about these costs upfront.

Your operating costs can have a direct impact on your profits, which explains why you’ll want to make certain that the fee for running your production line is very manageable. Don’t overlook the fee for future repairs when you’re making these estimates.

By comparing and contrasting different varieties of organic fertilizer granule machines to make organic and compound fertilizer, it is possible to weigh your choices and look for the optimal equipment to your production line. Whatever form of machinery you ultimately choose, you’ll have the capacity to gather plenty of valuable information in front of your purchase.

With the rapid development of the agricultural industry, the demand for organic fertilizers continues to increase, and the production and processing of organic fertilizers has become a popular industry. Organic fertilizer equipment dryer is one of the indispensable equipment in organic fertilizer production, which plays an important role in regulating the moisture content of materials. So what problems should you pay attention to when choosing an organic fertilizer dryer? The following FPC organic fertilizer equipment dryer manufacturers will take you to find out.

Manure Dryer

First, the size of the dryer should be determined according to the moisture content of the processed feces and the drying amount of the finished product, not just the evaporation, which will be very inaccurate.

Second, after selecting the correct model of the dryer for organic fertilizer equipment, it is also necessary to select the corresponding model and specifications of the fan, Shakron and closed fan.

Third, the material and thickness of the organic fertilizer equipment dryer should also be well selected, because if the material and thickness are not selected properly, the dryer will be easily corroded and damaged during the working process, which will greatly shorten the service life.

Rotary Drum Dryer Used in Fertilizer Production Line

Fourth, the construction of the dryer hot blast stove, because the weight of the hot blast stove is very large, and the conventional hot blast stove weighs more than 20 tons, which is difficult to transport. Therefore, many manufacturers build hot blast stoves on their own sites. During the construction process, attention should be paid to the fire isolation measures for the selection of refractory materials and organic fertilizer equipment.

Fifth, because the temperature of the front end of the fire tube of the dryer is generally high, the front of the fire tube of the dryer should be built well. Here are some simple recipes for refractory cement for your reference: bauxite cement 15%, low fine lead powder 15% %, high temperature stone aggregate 70%.

The above are some of the issues that should be paid attention to when choosing organic fertilizer equipment dryers. You can refer to them. When choosing equipment, you should be aware of your own production volume and choose appropriate equipment specifications, so as to maximize the utilization of resources.

What equipment is used for processing chicken manure into organic fertilizer? What is the process? FPC is a professional organic fertilizer equipment manufacturer. Today I will share with you what equipment is used for processing chicken manure into organic fertilizer, and what is the treatment process? what.

Long-term use of chicken manure organic fertilizer can make crops and plant rhizomes develop, and plants grow well and shiny, and can also increase the yield of crops. The more feasible way to process chicken manure into organic fertilizer is to use organic fertilizer equipment for process treatment, so that the time for processing into fertilizer is short, which is energy-saving and efficient.

Large Scale Compost Turner for pig manure disposal

1. Organic fertilizer fermentation equipment for turning over and fermenting chicken manure

Mix the collected chicken manure with some hay or straw powder and add some starter to make compost and ferment. During the fermentation time, the chicken manure is turned over and fermented with a turning machine, and the organic fertilizer is fully fermented only by turning the pile evenly.

2. The grinder crushes chicken manure organic fertilizer

A wet material crusher can be used for the crushing process. The semi-wet material crusher uses high-speed rotating blades to destroy the fiber with good particle size, high efficiency and high energy. The semi-wet material crusher is mostly used in the production and processing of organic fertilizer, and has a good effect on destroying chicken manure, sodium humate and other materials.

3. Equipment for making organic fertilizer pellets from chicken manure

The chicken manure organic fertilizer is granulated with a disc granulator or a stranded granulator. Make the fertilizer granular, with some weight, not easily dissipated by the wind.

manure rotary dryer machine in organic fertilizer production line

Fourth, use drying and cooling equipment

If it is organic fertilizer particles, cooling equipment can be used for cooling. No drying equipment is needed. If it is powder equipment, it needs to be dried with a tumble dryer first, and then cooled with a cooler.

Rotary Screening Machine for screening unqualified pellets

Five, sieving machine sieving fertilizer

The particles produced in the granulating equipment will have different diameters and need to be sieved and classified by a sieving machine. The large and small granular materials that are unqualified in the screening are transported out by a belt elevator, destroyed from the beginning, and then sent to the granulator for re-granulation.

fertilizer granules coating machine

Sixth, coating equipment coating layer

The coating machine is composed of a screw conveyor, a mixing tank, an oil pump, and a main engine. Powder dusting or liquid coating technology can effectively prevent the agglomeration of compound fertilizers

Step 7: Automatic packaging scale weighing and sealing packaging

Organic fertilizer granular materials are packaged. Fertilizers are actively packaged and weighed to complete quantitative weighing and packaging.

These are the processing methods of chicken manure organic fertilizer equipment processing chicken manure organic fertilizer

The chicken manure dryer is an instrument used for the processing and drying of chicken manure, which can improve the environment of the chicken farm and increase the utilization rate of chicken manure. Pure chicken manure organic fertilizer is based on fresh chicken manure as the main raw material. It is refined after thorough de-dusting, purification, high-temperature drying, concentration and crushing, disinfection and sterilization, decomposition and deodorization. It contains a variety of nutrient elements required by crops. It is confirmed by relevant experts that the nitrogen content is 2.6%, the phosphorus content is 3.5%, the potassium content is 2.5%, the crude protein is 16-25%, and the organic matter is 45%.

Chicken Manure Dryer

Chicken manure dryer equipment play a great role in chicken breeding companies. After large-scale experiments, 100Kg fertilization per mu of wheat can increase yield by more than 20%, vegetable fertilization 100Kg per mu can increase yield by more than 30%, fruit tree fertilization 25Kg can increase yield by more than 40%, and watermelon fertilization 100Kg per acre can increase yield by more than 40%. No longer use other fertilizers. The organic fertilizer is a yellow-brown uniform granular product with little pollution, no odor, easy to use, and high fertilizer efficiency, which is beneficial to improve the soil and overcome the salt-alkali damage caused by long-term use of chemical fertilizers. It is suitable for wheat, rice, peanuts, melons and fruit trees and other crops to improve the quality of crops, improve the quality of melons and fruits, and is beneficial to human health. It is a good-quality fertilizer for the cultivation of pollution-free green food. This product can also be used as a feed additive for feeding fish, cattle, pigs, etc.

manure rotary dryer machine in organic fertilizer production line

The demand for chicken manure fertilizer drying equipment is huge, and it has a foothold in many fields. The chicken manure dryer is suitable for large, medium and small chicken farms and areas where the breeding industry is relatively developed. According to the requirements of drying products, it can be used Different heat sources. After filtering and eliminating old products, the era of high power consumption is gone forever. The new type of chicken manure dryer saves energy. This machine is suitable for chicken manure, duck manure, animal manure, slaughter scraps, etc. with a water content of less than 65%. It has a good effect on opening up feed resources, reducing feeding costs, and reducing environmental pollution. The chicken manure drying machine adopts airflow drying method, which has high thermal efficiency. It can complete deodorization and insecticide sterilization of materials at one time without destroying the quality of the finished product. This machine can dry high-temperature materials below the initial moisture content at one time. The final content is less than 14%.

People who are engaged in agriculture and breeding industry know that fertilization with unripe cow manure has low effect and can cause damage to the rhizomes of crops. Fermented cow dung has high fertilizer efficiency.

Cow dung organic fertilizer production line

If cow dung is made into organic fertilizer, the fertilization effect will be even better. Because cow dung contains a lot of nutrients needed for crop growth, processing and utilization can not only reduce the pollution of cow dung to the environment, and solve the problem of manure treatment in farms, it can also be a good profitable project. If a cow produces about 30-40 kg of excrement per day, a cattle farm with 500 cows can build a small organic fertilizer production line. So what are the production processes of cow dung organic fertilizer, let’s briefly introduce it next.

organic fertilizer large fermentation pot

Fermentation: Add organic solid waste such as straw, wood chips, etc. with moisture content of less than 60% to fresh cow manure, and mix it as an auxiliary material with microbial fermentation inoculants to regulate moisture, aeration, and carbon-nitrogen ratio. The water content of cow dung is controlled at about 68%, and it is fully decomposed, sterilized, deodorized, and dewatered through fermentation equipment. The moisture content of the decomposed material is generally in the range of 30-35%.

Ingredients crushing and mixing: Ingredients crushing and mixing use the ingredient bin to pass the composted materials, and other additives and other raw materials in a certain proportion through the material crusher and horizontal mixer for crushing, proportioning and mixing.

Cow Manure Granulation Machine

Granulation: Use an organic fertilizer granulator to make granules of the treated cow dung.

Screening: The granular material output from the granulation forming system has a certain difference in particle size and needs to be screened and classified. It is recommended to be equipped with an automatic material return system to screen out unqualified large and small particles, convey them through a belt elevator, and send them to the granulator to continue granulation after re-pulverization, which helps to improve the continuous operation capacity of the production line.

Drying: Use organic fertilizer drying equipment to further remove moisture from the material and solidify it to reach the standard moisture content of organic fertilizer.

Cooling: The cooler cools the granular material, which helps the granule storage and quality.

fertilizer single bucket packing machine

Packing: The cooled granular materials are transported into the finished product warehouse through the bucket elevator. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

Advantages of cow manure organic fertilizer: cow manure organic fertilizer will also add a lot of organic matter to your soil. By mixing this compost into the soil, you can increase the moisture retention capacity of the soil. This reduces moisture, because the roots of the plant can use extra moisture and nutrients when needed. Welcome to leave comments.

As the process part of the granular organic fertilizer production equipment, the main technical means of the powdered organic fertilizer equipment are: fermentation, decomposition, crushing and mixing of organic raw materials, livestock and poultry manure or domestic garbage, sludge, distiller’s grains, biogas residue and other raw materials ,Package.

The basic process configuration of organic fertilizer equipment is dehydration, drying, fermentation, crushing, mixing, and packaging. This completes the processing of powdered organic fertilizer. Compared with the simple process of powdered fertilizers, granular organic fertilizers require further processing.

The basic process configuration of granular organic fertilizer equipment is dehydration, drying, fermentation, crushing, stirring, granulation, cooling, and packaging. Equipped with organic fertilizer granulator, organic fertilizer dryer, organic fertilizer coating machine. After the pellets are mechanically cooled, they can be packaged, stored or sold.

Organic Fertilizer Production Line Flow Chart

Process system equipment of organic fertilizer production process flow

1. Fermentation system: The fermentation system of the organic fertilizer equipment process is composed of a feed conveyor, a biological deodorizer, a stirring mixer, a special lifting dump truck and an electrical automatic control system.
2. Drying system: The main equipment includes belt conveyor, rotary dryer, cooler, induced draft fan, hot air stove, etc.
3. Deodorization and dust removal system: consists of a sedimentation chamber, a dust removal chamber, etc.
4. Crushing system: including a new type of semi-wet material crusher, LP chain crusher or cage crusher, etc.
5. The batching system is composed of an electronic batching system, a disc feeder, and a vibrating screen. It can be equipped with 6-8 kinds of raw materials at a time.
6. The mixing system consists of optional horizontal mixer or pan mixer, vibrating screen, mobile belt conveyor, etc.
7. Granulation equipment required for organic fertilizer granulation system. Optional granulation equipment includes: organic fertilizer compound fertilizer combined granulator, drum extrusion granulator, disc granulator, special granulator for organic fertilizer, rounding machine, etc.
8. Drying system: The organic fertilizer drying system consists of a drum dryer and a cooler.
9. Screening and coating system: It is mainly completed by a drum screening machine, which can be equipped with a one-stage screening machine and a two-stage screening machine, with high yield and good granularity; after the screening machine, coating can be used to prevent the fertility from being dispersed.
10. The finished product packaging system generally includes electronic quantitative packaging scales, silos, automatic sewing machines, etc., to realize the automatic non-intermittent production of organic fertilizer equipment, and the conveying system mostly uses belt conveyors and screw conveyors.

Organic fertilizer drum drying equipment is a device that uses thermal energy to dry organic materials with high moisture content. The use of thermal energy plays an important role in the drying process. If the heat energy cannot be taken away in time or the circulation is not smooth, the whole system will be affected.

manure rotary dryer machine in organic fertilizer production line

There are many forms of thermal energy generation, such as electric heating pipes, natural gas, diesel, and coal, which can be generated by certain equipment. The heat sources of the organic fertilizer dryer equipment include electric heaters, gas burners, oil burners, coal-burning stoves, etc. Electric heating is widely used in small drying equipment, and is generally used in laboratories. It does not have any pollution problems and heats up faster. Burners are mainly used in large-scale drying equipment and play a pivotal role in industrial production.

The induced draft fan of the organic fertilizer drying equipment is controlled by a frequency converter, which has a relatively high degree of automation and saves a lot of manpower and material resources. Coal-fired hot blast stoves are also widely used as the heat source of dryers, and can be used directly in occasions where material requirements are not strict. The use of direct-fired hot air in the occasions with strict requirements on materials cannot meet the requirements, and a heat exchange device is needed to reduce the degree of pollution to the materials.

The process steps of using livestock manure to make round granular organic fertilizer:

Step 1: Fermentation is mature. Collect the liquid of livestock and poultry manure, mix it with straw, hay, etc. to control the water content of about 65%, and then transport it to the fermentation tank, sprinkle with aerobic fermentation bacteria, and use a hydraulic trough turning machine to fully mix it and let it In the fermentation process, a pile turning machine is used to turn the material into a pile and cool down during the fermentation process.

crawler type compost turner machine

Step 2: Material crushing. The materials decomposed through high temperature are processed by organic fertilizer crusher equipment. The organic fertilizer wet material crusher is a professional crushing equipment for crushing high humidity and multi-fiber materials. The high-speed rotating chain is used to crush the fiber with a good particle size.

semi wet material crusher details

Step 3: Mix and stir. Add trace elements, auxiliary materials, humic acid, clay, etc. to mix and stir. The vertical mixer has a fast mixing speed and good uniformity. It can mix and add 30% viscous materials with liquid. When working, there are two oppositely rotating blades and rotors that are stirred in the middle. The bottom opening door is adopted for fast unloading speed and less residual quantity.

mixng machine

Step 4: Forming and granulating. Use organic fertilizer disc granulator, organic fertilizer stirring teeth pelletizer or new type gear drum three-combination granulator to granulate the material.

Pig Manure Granulation Machine

Step 5: Tumble drying. The organic fertilizer dryer further removes water from the granulated particles to meet the standard requirements of organic fertilizer moisture content.

manure rotary dryer machine in organic fertilizer production line

Step 6: Drum cooling. Use a cooler to cool the dried granular material, which is helpful for the storage and quality of the granules.

Step 7: Screening and material return system. Due to the granular material output by the granulation molding system, the particle size has a certain difference, which needs to be sieved and classified. The selected drum screening machine requires low vibration, low noise, convenient screen change, and is equipped with a screen surface cleaning device.

Customized Fertilizer Screening Machine in ShunXin

Step 8: Particle coating equipment. The coating machine is composed of a screw conveyor, a stirring tank, an oil pump, a main engine, etc., with a powder coating or liquid coating process. It can effectively prevent the agglomeration of fertilizers. The main machine adopts polypropylene lining or acid-resistant stainless steel.

fertilizer granules coating machine

Step 9: Pack the equipment. The granular material is packaged and enters the finished product warehouse through the conveying equipment. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

single bucket powder fertilizer automatic packing machine

The chicken manure dryer is suitable for large, medium and small chicken farms and areas where the breeding industry is relatively developed. According to the requirements of drying products, different heat sources can be used. Such as: gas producer, direct heating hot blast stove, indirect hot blast stove, heat transfer oil, electric heating, steam, etc. This machine is suitable for chicken manure, duck manure, livestock manure, slaughter scraps, etc. with less than 65% water content. It has a good effect on opening up feed resources, reducing feeding costs, and reducing environmental pollution.

Chicken Manure Dryer

The small chicken manure dryer is mainly composed of a heating source, a feeder, a feeder, a rotary drum, a material crushing device, a discharging machine, an induced draft fan, a discharger and a power distribution cabinet. After the dehydrated wet material is added to the dryer, the material is evenly dispersed in the drum dryer and fully contacted with the hot air under the evenly distributed plate copying device in the drum, which speeds up the heat and mass transfer of the drying. In the drying process, under the action of the inclined board and the hot temperament, the material is discharged to the star-shaped discharge valve in the other section of the dryer to discharge the finished product.

manure rotary dryer machine in organic fertilizer production line

During the use of small chicken manure dryer equipment, it is necessary to do a good job of maintenance. For example, pay attention to the long-term use of the small chicken manure dryer:

• At any time, carefully check whether the joints are firm and whether the parts are in good condition. If abnormal conditions are found, the maintenance personnel should be notified for maintenance in time.
• The hydraulic oil must be kept clean. The hydraulic oil should be replaced once a week when the new machine runs for the first time. When changing the oil, drain the used hydraulic oil in the oil tank and the oil cylinder and clean the oil tank. If you continue to use it, replace it once a month, and then replace it every six months to ensure the normal use of the filter press.
• The maintenance of the hydraulic system of the small chicken manure dryer is mainly the inspection and maintenance of the hydraulic components and the airtightness of each interface.
• Regular inspections should be carried out on the pull plate trolley, sprocket chain, bearing, piston rod and other parts to keep all the matching parts clean and good lubrication performance. The hydraulic filter press has a good user manual to ensure flexible movement. The synchronism and the drape of the chain should be adjusted in time.
• The small chicken manure dryer should always check the sealing surface of the filter plate to ensure that it is smooth and clean; before pressing, the filter cloth should be carefully inspected to ensure that it is free of folds, damage, and slag. It is flat and intact to ensure the filtering effect. At the same time, the filter cloth should be washed frequently to ensure the filter performance of the filter cloth.
• If it is not used for a long time, the filter plate should be cleaned and discharged neatly on the frame of the filter press. The filter cloth is cleaned and dried, the exposed part of the piston rod and the integrated block should be coated with butter.

Click here to get more information about the chicken manure drying machine. https://www.fertilizerplantcost.com/cow-dung-dryer-machine-cost/

Bio organic fertilizer production line is designed for the production of bio organic fertilizer. In the fertilizer manufacturing process of bio compost, different types and series of fertilizer equipment should be equipped to complete the production process. But why do we produce bio organic fertilizer?

Introduce biological fertilizer production line. In the production process of bio organic fertilizer, it will be equipped with chain crusher, horizontal mixer, flat mold granulator, drum screen machine and a series of fertilizer equipment.

Function of biological fertilizer:

1. Improve soil fertility. This is the main function of biological fertilizer. For example, all kinds of self generated, combined or symbiotic nitrogen fixation biological fertilizers can fix nitrogen in the air and increase the nitrogen content in the soil; A variety of microorganisms can decompose minerals such as phosphorus and potassium.

For example, silicate bacteria can decompose feldspar, potassium, mica and phosphate rock in soil, thus making insoluble phosphorus and potassium effective.

Assembly line, will be equipped with different types of machines to complete the production process.

2. Make and assist crops to absorb nutrients. Some bacterial fertilizers can not only increase the effective nutrients of soil, but also produce a variety of hormones and vitamins, thus promoting the growth of crops.

3. Enhance plant resistance. After inoculated with some biological fertilizers, they become the main bacteria in the rhizosphere of crops because of their massive reproduction in the roots. They can secrete antibiotics against fungi and bacteria, such as inhibiting the growth of hyperactive bacteria.

Bio fertilizer production

The use of fertilization equipment not only improves the work efficiency, but also saves more labor costs. In addition to the design of bio organic fertilizer production line, we also need to design organic fertilizer production line to produce organic fertilizer. More others design and use a series of fertilizer production process types to complete the production process.

Go to https://compostturnermachine.com/bio-composter-machine/