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The turning depth of the chain plate turning machine is 1.8-2 meters, and the turning depth of the general rake-tooth turning machine is 0.6-1.5 meters. The chain plate turning machine occupies a small area and is more efficient.

Equipment advantages of chain plate turning machine: this chain type turning pile mixer has the advantages of high crushing efficiency, uniform mixing, thorough pile turning, and long moving distance. New type chain plate compost turning machine has compact structure and advanced technology. It uses some beneficial microorganisms to promote the rapid decomposing of organic waste such as livestock and poultry manure. It adopts unique pond continuous aerobic fermentation technology to make organic waste. The materials are quickly decomposed, dewatered, sterilized, and deodorized to achieve the purpose of harmlessness, resource utilization and reduction treatment, low energy consumption, and stable product quality.

Installation and commissioning of chain plate type stacker machine.

• After all the parts of the chain conveyor equipment are installed and assembled, we need to fix the conveyor chain plates in place to ensure that the legs, columns, and platforms of the conveyor are fixed with chemical anchors. This step is very important. The work is safer only when the equipment is relatively stable, so we must carry out this work well.
• After the last step of the chain conveyor is completed, we should not slack, but also check all the bolts in general, do a thorough fixation to ensure that each screw is fixed. If there is a screw that we do not fasten well, it may cause safety hazards.
• The axis of the chain conveyor, the drive roller and the reversing roller must be vertical to the vertical center line of the frame, otherwise it cannot rotate flexibly, so these three items must be checked clearly , This is also a very important one.
• The chain conveyor should check the tension of the conveyor chain. If the tension to be checked, we need a set of data. The tension should be 1% to 1.5% of the captain. In the meantime, this is more appropriate. We need to keep this data well. If it is out of this range, we have to adjust it in time.
• The chain conveyor has a rope pull switch to be installed on one side of the equipment, and a steel wire rope should be connected between the two switches, and the tightness can be adjusted by yourself.
• There is also a switch on the chain conveyor, which is a deviation switch, which can be installed on both sides of the head and tail, and it is also installed in pairs. The specific position can be according to the instructions.

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Organic fertilizers and compound fertilizers have different shapes and sizes when they first form fertilizer particles. In order to make the fertilizer particles look more beautiful, an organic fertilizer rounding machine is needed. The organic fertilizer rounding machine is a rounding device configured on the basis of the compound fertilizer granulator, which makes the cylindrical particles roll to the ball at a time, without returning the material, high balling rate, good strength, beautiful and practical. It is the current organic fertilizer ( Biological) ideal equipment for making spherical particles. Single or several pelletizers can be used at the same time, which solves the disadvantages of complicated process and large equipment investment brought by the past pelletizers that must be equipped with a rounding machine.

• The organic fertilizer rounding machine rolls the cylindrical particles to a ball at a time, has no return material, has a beautiful appearance, simple and reliable structure, convenient operation and maintenance, and can be operated and used according to the instructions.
•  The machine is composed of two or more throwing cylinders arranged in sequence. The materials are discharged from the discharge port after being rounded for many times. The finished products have the same particle size, high density, roundness and smoothness, and high yield.
•  Strong anti-overload ability, able to adapt to work in various environments. The power consumption is small, the production cost is low, and the economic benefit is high.
• The organic fertilizer rounding machine is composed of two or more rounding cylinders arranged in sequence. The materials are discharged from the discharge port after multiple centrifugal rounding. The finished particles have the same particle size, high density, roundness and smoothness, and yield Up to 95%
• Organic fertilizer rounding machine can effectively improve the appearance quality of particles, and can be flexibly configured according to product needs in the production process. It is used in conjunction with a granulator to make up for a series of inhomogeneous particle sizes and product differences caused by the granulator during mass production.

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The organic fertilizer powder production line has the advantages of simple equipment and technology, convenient operation of the production line, low investment cost, convenient maintenance and so on. As the preliminary process of the granular organic fertilizer production line, the powdery organic fertilizer production line is simply crushing, fermenting, and packaging. The chicken manure organic fertilizer powder production line requires two steps to process commercial organic fertilizer: pre-fermentation and powder processing. After the chicken manure has been fermented and decomposed, organic waste with a moisture content of about 30%-35% is crushed and screened. The finished product is conveyed to the finished product silo by a belt, and is measured and packed into the warehouse by a computerized quantitative packaging system.

What is the powder organic fertilizer production process?

The technological process of organic fertilizer powder production line can be simply divided into three processes: pre-treatment, one-time fermentation, and post-treatment.

Pre-treatment: After the compost raw materials are transported to the storage yard, they are weighed on a scale and sent to the mixing and mixing device, mixed with the factory-manufactured and domestic organic wastewater, added with compound bacteria, and roughly adjusted the moisture and carbon-nitrogen ratio of the compost according to the composition of the raw materials , After mixing, enter the next process.

One-time fermentation: The mixed raw materials are fed into the primary fermentation tank with a loader, and piled into a fermentation pile. A fan is used to forcefully vent air from the bottom of the fermentation tank to supply oxygen. At the same time, the pile is turned over for 2 days, and water is added ( Mainly based on in-plant manufacturing and domestic organic wastewater) and nutrition. Master the fermentation temperature between 50°C and 65°C, and hold aerobic fermentation. The fermentation cycle of this project is 8 days. Every day, one pool of raw materials and one pool of semi-finished products are fed. After the good semi-finished product is discharged, it is ready to enter the next process.

The organic fertilizer fermentation equipment used in this set of organic fertilizer production line is aerobic fermentation bacteria, which has the characteristics of fast heating, good deodorization effect, and maturity. It is suitable for static fermentation and dynamic fermentation mode, and can effectively treat livestock and poultry manure and waste solids. Organic matter such as crop stalks, rice straw, pine husks, peanut shells, rice bran, sawn wood, leaves, mushroom scraps, medicine residue, sugar mash, distiller’s grains, bagasse, monosodium glutamate residue, furfural residue, protein and crude fiber in municipal solid waste Perform rapid heating, deodorization, sterilization, decomposition, and constant temperature control for about 15 days, which can kill viruses, germs, eggs, and weed seeds, and achieve harmless treatment to effectively control the occurrence of soil diseases and insect pests and reduce the amount of pesticides.

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According to relevant information, the complete NPK compound fertilizer production process flow can usually be divided into: raw material batching, raw material mixing, raw material granulation, particle drying, particle cooling, particle classification, finished product coating, and final finished product packaging. The complete set of FPC compound fertilizer equipment has low investment, quick results and good economic benefits. The complete set of equipment has a compact flow layout, scientific and reasonable, energy-saving and consumption-reducing, stable operation, reliable operation and convenient maintenance. The raw materials have wide adaptability, suitable for the granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, etc., and the product granulation rate is high. It can produce compound fertilizers of various concentrations and various types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.).

What is detailed NPK compound fertilizer production line?

The process flow of NPK compound fertilizer production line is as follows:

• Raw material ingredients: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, ordinary calcium), potassium chloride (potassium sulfate) and other raw materials are equipped in a certain proportion (according to Market demand and soil testing results in various places).
• Mixing of raw materials: Stir the prepared raw materials evenly to increase the uniform fertilizer efficiency content of the entire fertilizer particles.
• Raw material granulation: send the uniformly stirred raw materials to the granulator for granulation (rotary drum granulator or extrusion granulator can be used).
• Granule drying: The granules made by the granulator are sent to the dryer, and the moisture contained in the granules is dried to increase the strength of the granules and facilitate storage.
• Granule cooling: The temperature of dried fertilizer granules is too high and easy to agglomerate. After cooling, it is convenient for bagging storage and transportation.
• Particle classification: The cooled particles are classified, the unqualified particles are crushed and re-granulated, and the qualified products are screened out.
• Finished film: Coating qualified products to increase the brightness and roundness of the particles.
• Finished product packaging: Pack the film-coated particles, that is, the finished product, and store it in a ventilated place.

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The construction scale of general organic fertilizer production line configuration is generally 5000 tons-100,000 tons per year. It is necessary to comprehensively consider local resources, market capacity, and market coverage.

What is the cost of fertilizer production equipment?

The equipment investment scale and product selection plan of the manure organic fertilizer production line need to be formulated according to the following conditions: raw material resource characteristics, local soil conditions, local planting structure and main crop varieties, and comprehensive consideration of local resources, market capacity, and market coverage radius. Generally, small new factories can produce 10,000 tons (1.5-2.5 tons/hour), 20,000 tons (2.5-3.5 tons/hour), and 30,000 tons (4.5-6 tons/hour) per year. Medium-sized factories are producing 3- 50,000 tons, large factories are producing 50,000-100,000 tons per year. The investment scale and the design of the production line plan need to be formulated according to the characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, and the degree of automation of production.

What configurations of the organic fertilizer production line can I buy?

The manure organic fertilizer production line has three configurations: high, medium and low. Large fertilizer plants must adopt a complete set of production configurations, and the appearance and nutrient content of the finished products can meet the market requirements, and they have a greater advantage in the promotion of finished organic fertilizers. The low-to-medium configuration organic fertilizer production line is suitable for small and medium-sized fertilizer factories. The sales scope of finished organic fertilizer is limited to nearby areas. Some processes in the organic fertilizer production process need to be completed manually.

How do I select the fertilizer machines according to the amount of raw materials?

If the daily production of animal manure exceeds 5 cubic meters, and the maximum amount does not exceed 10 cubic meters, you can purchase simple facilities, mainly mobile turning  machines (turning machines), shredders and other facilities, and the cost of investment facilities needs 15,000 to 45,000 USB. Yuan. If the daily production of livestock and poultry manure exceeds 10 cubic meters, more equipment is recommended. Generally, an investment of 45,000 to 90,000 USB is required, and a complete set of equipment may cost more than $150,000.

What production site is suitable for my organic fertilizer production plant?

Generally, planning principles of site selection: close to raw materials, convenient site transportation, good infrastructure, try to use the original buildings, reduce the scale of investment, increase the efficiency of capital use, and give full play to the demonstration function of the project. Stay away from residential areas and choose down vents; adapt measures to local conditions, arrange compactly, and make use of abandoned land as much as possible: separate living areas from the factory site and maintain environmental sanitation.