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How much does small organic fertilizer production equipment cost? Many customers ask how much it costs to invest 10,000 tons of small organic fertilizer production line equipment? What about the cost?

1. The equipment of organic fertilizer production line makes the goat manure as organic fertilizer, which effectively realizes the recycling and utilization of waste, reduces environmental pollution and greatly saves resources. Small organic fertilizer production equipment is designed for users just starting. In our opinion, due to the lack of economic capital of the user who just started to build a factory, the price of organic fertilizer equipment is expensive, but the manure on the farm has not been treated locally, which pollutes the environment.

The fertilizer making plant for sale

2 small organic fertilizer production line is characterized by low overall investment price, low cost, low technical requirements, suitable for large-scale cultivation and breeding enterprises and small fertilizer factory investment. Small machinary of organic fertilizers refers to the annual output of 5,000 tons – 20,000 tons between the organic fertilizer process equipment.

Annual output of 10000 tons of organic fertilizer equipment is a representative small organic fertilizer production line, its investment cost, equipment configuration, profit analysis is as follows.

3. Annual production capacity of factory of organic fertilizer :5000 tons — 20000 tons; Total investment in organic fertilizer production line equipment: 8,000  to 10,000 dollars; Organic fertilizer to meet the standards: organic fertilizer small production line processing technology requirements: production technology 1 person, 1 laboratory technician, 8 workers.

4. The following is a detailed analysis of the production line equipment with an annual output of 10,000 tons of organic fertilizer

 The production enterprise with an annual output of 10,000 tons of bio-organic fertilizer can deal with 22,000 tons to 25,000 tons of livestock and poultry waste annually. The following investment and construction and supporting facilities are required:

Fermentation workshop: Fermentation workshop – room: the area is not less than 60m×6= 360N

Plant requirements: the fermentation workshop should be sheltered from wind and rain, not other conditions, height of 2.5m can be; Raw material site: depending on the situation, generally in 80m-120m can;

Processing workshop: manufacturing organic fertilizer, the construction area of about 200m processing workshop;

Warehouse: depending on the actual situation, the warehouse above 300m should be built in general. According to the above requirements and the requirements of laboratory, logistics, office, dormitory and other conditions, the annual output of 10,000 tons of bio-organic fertilizer production plant, covering an area of 5-8 acres is more reasonable.

Personnel allocation: On the premise that the output of 10,000 tons is completed, about 8 production workers shall be allocated, including 1 production technician and 1 laboratory analyst. Management and marketing shall be determined according to the actual situation.

Organic fertilizer production line design

5. Cost profit analysis of small organic fertilizer production line:

What is the cost of setting up a organic fertilizer plant? At present, the average price of granular organic fertilizer in the market is 850 dollar/ton, and the annual output value of 10,000 tons is 8.5 million dollars; All kinds of costs cost about 420 dollars per ton, 10,000 tons of annual cost 4.2 million dollar. Compared with the above cost and output value, it is obvious that as long as the sales strategy is appropriate, the cost can be recovered in that year. There are also handsome returns.

6. Invest in the configuration and raw materials of small organic fertilizer production line

Small organic fertilizer production line is divided into three configurations:

High configuration: dehydrator, fermentation and stacking machine, semi-wet material crusher, horizontal mixer, granulator, dryer, cooling machine, roller screen extension, coating machine, packaging equipment, belt conveyor, etc.

Medium configuration: semi-wet material grinder, horizontal mixer, granulator, dryer, cooler, roller screen extension, packaging equipment, belt conveyor, etc.

Low configuration: semi-wet material grinder, horizontal mixer, organic granule machine/roller screen machine, packaging equipment

7. Original material of organic fertilizer small production line:

Raw and auxiliary materials of small organic fertilizer production line:

1, organic main raw materials: livestock and poultry excrement, domestic sludge, domestic waste and other solid wastes account for about 50-80% of the formula; 2, no machine main raw materials: urea, ammonium phosphate, calcium, calcium, potassium sulfate, etc. account for about 10-30% of the formula;

3. Medium and trace element additives account for about 10% of the formula;

4, biological organic compound fertilizer also need to add biological bacteria powder :5% O – 10%;

5, according to the need may also use raw materials: peat, oil feet, fly ash, etc.; 6, auxiliary energy: water, electricity, coal.

The requirement for organic fertilizer continues to be steadily increasing. If you’re in a position to build an efficient production line, it’s likely that you’ll have the capacity to attract substantial profits. With that said, make sure that you use the right approach. Center on locating the ideal design for your organic fertilizer plant.

Take a look at Other Successful Plants

Naturally, you want your plant to thrive. If you need good results, why not look into other plants which may have reached high levels of success? If you examine these plants and check out the machine they’re using, you’ll use a clearer picture of what your very own plant needs.

In the event you don’t have the choice of touring a plant directly, you may want to take a look at video footage of plants. This will help you to start to see the equipment these plants are utilizing, and it will also provde the opportunity to consider the design from the plant.

Consider the Space That You’ll Be Operating In

While other plants can be quite a source of inspiration, the best design for the production line for organic fertilizer will be different in line with the space you’ll work in. You’ll want to make sure that you employ your layout as efficiently as possible.

The volume of space you possess will limit the device you’re able to purchase. Measure your space carefully and strive to utilize the space you might have as efficiently as you can. Make sure that you will have ample space for employees just to walk around and examine the gear as needed.

Organic fertilizer production line for sale

Find a Vendor That Will Answer The Questions You Have

The proper vendor provides a lot of guidance as you hunt for your ideal plant. Look for a vendor which has strong communication skills and is also greater than prepared to answer inquiries which you may have.

Your vendor might be able to offer you recommendations and assist you towards equipment for organic fertilizer making which is in accordance with what you’re trying to find. Make certain you possess a way to learn more regarding the machinery you’re checking out prior to your purchase.

Decide If Getting a Full Production Lines Are the proper Selection for You

If you wish to be sure that you select equipment that works well well together, you could find that investing in a full production line is your greatest choice. Buying bundled equipment is an easy strategy to acquire equipment which will interact seamlessly, also it can also assist you to find high-quality equipment in a better price.

Organic fertilizer production line design

Check out the bundles available from vendors that you simply trust. If you feel that you can make a production line having a better design, you ought to go ahead and do this. However, investing in a complete production line could be a way to save both time and cash.

Make sure that you keep all this advice in mind while you strive to find the ideal design for your organic fertilizer production line. Choose your equipment properly and work to build a fertilizer plant that may exceed your production goals.

To be able to build an organic fertilizer plant by using a high production rate, you must make sure that you have all the necessary equipment within your production line. The method should begin by composting the organic materials that you’ll be employing to help make your fertilizer. That’s something you could do with a fermentation tank.

Tanks Permit you to Prepare Materials for the following Stage of Production

As a way to produce fertilizer which can be used and sold, you’ll must prepare the type of material you’ll be working with for the upcoming stage from the production process. A fermentation tank is an excellent way of getting these materials ready for the following step from the process.

While composting can take too much time, utilizing a fermentation tank will help to streamline the composting process. Together with the right equipment, you’ll have the ability to accomplish more and employ some time you do have as efficiently as possible.

In vessel composting machine for organic fertilizer

It Is Possible To Improve Your Fertilizer

An additional benefit of using a fermentation tank is that it provides you with the opportunity to add materials which will ultimately improve your fertilizer and improve its overall effectiveness. As one example, you can include helpful fungi and bacteria to the mixture.

When you deal with a tank, you’ll be in the position to create a better and fast compost. Bacteria are capable of doing a great deal to enhance the overall quality of your fertilizer. You’ll have the ability to try to manufacture organic fertilizer that fits extremely high standards of quality.

The Fertilizer Is Going To Be Maintained

A tank will use shifts in temperature to quickly decompose the type of material being utilized in the creation of fertilizer. After the in vessel composting process is complete, the temperature will shift again so that you can maintain the fertilizer. This can be sure that the product still meets high standards of quality when it is ready for release.

Composting can be an efficient way to produce fertilizer on the small-scale, but because it’s this sort of time-consuming process, it isn’t a good option for big scale operations. A fertilizer tank will help to streamline this important step along the way while ensuring the upkeep in the fertilizer which is produced.

The production of in-vessel composting machine

The Tank Prevents Caking

Caking fertilizer is yet another issue that one could encounter in these sorts of production lines. If you’re looking for a way of preventing these sorts of problems, working with a tank is a solid option. Caking can prevent proper fermentation, but thankfully, with a tank, you can keep caking from happening to begin with.

Should your goal is to produce top quality organic fertilizer inside your plant, having the right devices are crucial. By using a tank, you’ll be capable of speed up the production process while avoiding many common problems.

With a fermentation tank as part of your organic fertilizer production line, you’ll see better results overall. When you’re purchasing essential equipment for fast composting to your plant, you’ll want to make certain that you invest in the correct type of fertilizer tank. Look for a tank that provides you with excellent results.

Pig manure organic fertilizer is an organic fertilizer made from pig manure after a series of processing. The fermented pig manure is an ideal fertilizer, which can make the soil loose and fertile and provide sufficient nutrients for the growth of crops. So what steps are required for the production of pig manure organic fertilizer? The following FPC pig manure organic fertilizer equipment manufacturers will take you to find out.

Granular and powder organic fertilizer production line

First, the raw materials such as pig manure should be fermented and decomposed. The whole fermentation process can kill the harmful bacteria in it. The fermentation process is a more important step in the production process of organic fertilizer.

Second, the next step is material crushing, using organic fertilizer semi-wet material crusher to preliminarily decompose the raw materials.

self propelled compost turner

Third, ingredients are a key step in fertilizer production. It is mainly to add appropriate ingredients in proportion to enrich the organic matter content of organic fertilizers and improve the quality of fertilizers.

Fourth, after the material is evenly stirred, it is the granulation step. The mixed material is made into the required granules, which is especially suitable for materials with relatively high viscosity. The effect of granulation will be directly related to the quality of the finished organic fertilizer, so this is also the whole process. Important steps in the production process.

Fifth, the temperature of the material will become very high after the drying process, and then the temperature needs to be lowered, and cooling equipment is required here.

Cow Manure Granulation Machine

Sixth, screening is to screen out unqualified material particles, and unqualified materials will be returned to the production line for reprocessing. The use of organic fertilizer screening equipment here can save labor and has the advantage of high efficiency and easy operation.

Seven, the container used for stirring must meet the requirements of the production process, such as pressure resistance, high temperature resistance, medium corrosion resistance, and ensure the cleanliness of the product. Because the materials are different, the manufacturing process and structure of the mixing container will also be very different.

Eighth, the transportation is to transport the finished organic fertilizer to the place where the terrain is relatively high, and prepare for convenient storage.

Vertical Fertilizer Material Crushing Machines

Nine, packaging is the last link in the production of pig manure organic fertilizer, in order to protect the finished product during the circulation process, and at the same time to facilitate sales.

Fermentation turners, pulverizers, mixers, granulators, dryers, screening machines, packaging machines, etc. are needed in the process of producing pig manure organic fertilizer. The above are all the steps for producing pig manure organic fertilizer. You can refer to it and hope to bring some help to your work. If you still have questions or needs about organic fertilizer production, please feel free to visit FPC organic fertilizer equipment factory.

As a new type of mechanical equipment, organic manure fertilizer processing machinery equipment is a very popular mechanical equipment. The development in recent years has been recognized and favored by everyone. The future development of organic fertilizer equipment is still relatively optimistic.

Organic fertilizer equipment has a high position in the proportion of fertilizer production. Therefore, organic fertilizer is indispensable. Many savvy businessmen regard the investment in organic fertilizer production line as a very promising commercial project. This has greatly stimulated the rapid rise of organic fertilizer equipment manufacturers and can also bring us a lot of High economic benefits! So what are the characteristics of organic fertilizer equipment that can make the market demand so much? FPC will answer you one by one.

Granular and powder organic fertilizer production line

1. Organic fertilizer equipment is a kind of chicken and pig manure as the main raw material, adding a certain amount of nitrogen fertilizer, phosphate fertilizer, potash fertilizer, magnesium sulfate, ferrous sulfate and other substances, and fermenting rice bran, yeast, soybean meal and sugar for a certain period of time as biological organisms Grain, under the action of sulfuric acid, mixed fermentation equipment to make biological fertilizer.
2. FPC organic fertilizer production equipment has compact structure and advanced technology. It uses some beneficial microorganisms to promote the rapid decomposing of organic wastes such as livestock and poultry manure. It adopts a unique pool-type continuous aerobic fermentation technology to quickly decompose and remove water from organic wastes. , Sterilization and deodorization, to achieve the purpose of harmlessness, reduction and resource treatment, short fermentation period (7-8 days), low energy consumption, and stable product quality.
3. Intelligent and automatic control of the turning process of fermented materials. Under the action of the vertical and horizontal traveling mechanism, the high-speed rotating rake will continuously toss and scatter the fermented materials and produce a certain displacement, so that the materials in the tank are regular, The gradual backward movement is equidistant, thus forming a continuous aerobic fermentation process.

The small scale organic fertilizer equipment production line can be either a powdery organic fertilizer production process line or a granular organic fertilizer production process line. Among them, the powdery organic fertilizer process line is a component of the granular organic fertilizer process line. Generally speaking, organic fertilizer production lines with an annual output of 20,000 tons (including) and organic fertilizer equipment production lines with an annual output of less than 20,000 tons are all small-scale organic fertilizer production lines. According to the plans of most customers, the small-scale organic fertilizer production line basically has several major production lines with main production capacities of 5,000 tons, 10,000 tons, 15,000 tons, and 20,000 tons.

Granular and powder organic fertilizer production line

Since the powdery organic fertilizer equipment production line is a component of the granular organic fertilizer production line, today we will use the granular organic fertilizer production line to elaborate on the small scale organic fertilizer production line process. Know the process of the powdery organic fertilizer production line.

According to the process stage, the granular organic fertilizer production line is divided into ① crushing process; ② fermentation process; ③ stirring and mixing process; ④ granulation process; ⑤ drying process; ⑥ screening process; ⑦ coating process; ⑧ packaging process.

The process flow of powdered organic fertilizer includes the above-mentioned ① crushing process; ② fermentation process; ⑧ packaging process.

So, what conditions are needed to build a small-scale organic fertilizer equipment production line?

complete organic fertilizer production line

① The construction of small-scale organic fertilizer production lines must meet the requirements of environmental protection policies. Environmental protection is not only the aspiration of the people, but also the policy needs of the development of agriculture and animal husbandry for environmental protection;

②The source of raw materials, the radius around the source of raw materials, determine your plant location, site investment, transportation investment, etc.;

③The type of raw materials, the type determines the detailed equipment used in each process stage, which affects the equipment investment price, etc.;

④The production scale, the annual output of the small organic fertilizer production line from 3,000 tons to 20,000 tons, determines the capacity requirements of the equipment, which affects the price, etc.;

⑤Recycling of resources mainly relies on the recycling and utilization of various agricultural wastes, such as first making fuel and electric energy raw materials, and using the biogas residue as organic fertilizer raw materials;

⑥Other uses of the small-scale organic fertilizer equipment production line process can be used as feed, etc.;

⑦Building site: It is necessary to determine the production site size and site size investment according to the planned production scale.

What are the large-scale organic fertilizer equipment? The so-called large-scale organic fertilizer production equipment generally refers to organic fertilizer equipment with a large production scale and relatively high investment cost, and can also be called a large-scale organic fertilizer production line. Due to the small production scale of the small-scale organic fertilizer production line, manual auxiliary operations are required in many links, and it is difficult to complete the processing and large-scale production of a large number of raw materials. There are more and more large-scale concentrated breeding areas, which will inevitably cause small-scale organic fertilizer production enterprises to gradually shift to large and medium-sized organic fertilizer production enterprises, and the construction of large-scale organic fertilizer equipment and production lines has also become an inevitable choice. Today, I will talk to you about the topic of large-scale organic fertilizer production equipment.

Granular and powder organic fertilizer production line

First, let’s understand how to distinguish the size of the organic fertilizer equipment and the investment cost

1. According to the output, the production of 1 ton of organic fertilizer per hour is a small-scale organic fertilizer production equipment (small-scale organic fertilizer production line), and the price is generally between 30,000-60,000 dollars, which can meet the needs of families and small farms.
2. According to the output, the production of about 5 tons of organic fertilizer per hour is a medium-sized organic fertilizer production equipment (medium-sized organic fertilizer production line), which is the best medium-sized organic fertilizer production equipment in the market and customer evaluations, and it is also in large market demand. The investment price Generally between 60,000-100,000 dollars.
3. According to the output, the production of more than 10 tons of organic fertilizer per hour is a large-scale organic fertilizer production equipment (large-scale organic fertilizer production line), which is an essential equipment for large-scale organic fertilizer production and processing enterprises, and is generally used in large-scale fertilizer processing enterprises. The investment price is more than $100,000.

The production line of organic fertilizer not only effectively solves the environmental pollution caused by organic wastes in livestock and poultry breeding, but also reduces the eutrophication of surface waters caused by pollution. It is also conducive to improving the safety and quality of agricultural products and providing green food and food for humans. Organic food has laid a good foundation, and the ecological and environmental benefits are extremely significant.

The raw materials of organic fertilizer come from livestock manure, animal and plant residues or agricultural production wastes, and contain a large amount of organic matter, which can provide comprehensive nutrition for crops. The organic fertilizer production line is a special processing equipment for organic fertilizer, which is widely used in agricultural development and has gradually become an indispensable machine for agricultural development.

Organic Fertilizer Production Line Flow Chart

The organic fertilizer produced by organic fertilizer production line can improve the soil, increase organic matter, and have good fertilizer efficiency. Not only can it increase soil organic matter and improve soil physical and chemical properties, but it can also be used as feed to return to the field. To improve the poor soil physical and chemical properties, the soil nutrient content is low, the nutrient is unbalanced, and the water, air, and heat conditions in the soil are not coordinated, and the soil biological condition is poor.

Powdery organic fertilizer production line

The organic fertilizer production line has realized the circular development of agricultural resources, not only solving environmental pollution, but also turning waste into treasure by using renewable resources. The organic fertilizer production line technology gradually promotes the combined use of decomposed substances and chemical fertilizers in a planned way, with decomposed substances as the mainstay, and chemical fertilizers as the supplement. Then slowly reduce the amount of chemical fertilizers and increase the amount of decomposed substances. In the end, the effect of using only decomposed substances and using no or as little chemical fertilizer as possible is achieved. The bio-organic fertilizer production line realizes true circular agriculture and green agriculture.

The construction of the organic fertilizer production line is related to many aspects. Manufacturers often encounter many problems when building organic fertilizer production lines. I don’t know how to choose the machines needed in each link and how to produce organic fertilizer with high quality and high price. Let me explain to you how to build an organic fertilizer production line correctly.

Generally speaking, the production of organic fertilizer can be divided into four major steps: fermentation-crushing-granulation-drying-packaging. These necessary steps also have more extended procedures, such as stirring, cooling, screening, and coating.

How the customer chooses an organic fertilizer production line often depends on the raw materials needed to make organic fertilizer. For example, in the crushing process, different crushers are selected according to the water content of the raw materials. Usually, we should use a semi-wet material pulverizer to crush the raw materials with higher water content. If it is dry material, such as dry cow dung and sheep dung, we can use a vertical grinder to crush it. In the granulation process, we recommend different types of granulators according to the fiber size of the raw materials. We usually use discs or drum granulators for finer fiber raw materials, such as chicken manure. The coarser fiber materials use flat film extrusion granulator, such as cow dung, straw and so on. In the drying process, if the budget is sufficient, we often recommend that customers install a cooler after the drying process, which is mainly to prevent the agglomeration caused by overheating of the particles. In the later stage of granulation, there are also optional processes such as coating and polishing. These are all procedures for “beauty” for the finished product, making the granules more beautiful, neat and attractive.

The process steps of using livestock manure to make round granular organic fertilizer:

Step 1: Fermentation is mature. Collect the liquid of livestock and poultry manure, mix it with straw, hay, etc. to control the water content of about 65%, and then transport it to the fermentation tank, sprinkle with aerobic fermentation bacteria, and use a hydraulic trough turning machine to fully mix it and let it In the fermentation process, a pile turning machine is used to turn the material into a pile and cool down during the fermentation process.

crawler type compost turner machine

Step 2: Material crushing. The materials decomposed through high temperature are processed by organic fertilizer crusher equipment. The organic fertilizer wet material crusher is a professional crushing equipment for crushing high humidity and multi-fiber materials. The high-speed rotating chain is used to crush the fiber with a good particle size.

semi wet material crusher details

Step 3: Mix and stir. Add trace elements, auxiliary materials, humic acid, clay, etc. to mix and stir. The vertical mixer has a fast mixing speed and good uniformity. It can mix and add 30% viscous materials with liquid. When working, there are two oppositely rotating blades and rotors that are stirred in the middle. The bottom opening door is adopted for fast unloading speed and less residual quantity.

mixng machine

Step 4: Forming and granulating. Use organic fertilizer disc granulator, organic fertilizer stirring teeth pelletizer or new type gear drum three-combination granulator to granulate the material.

Pig Manure Granulation Machine

Step 5: Tumble drying. The organic fertilizer dryer further removes water from the granulated particles to meet the standard requirements of organic fertilizer moisture content.

manure rotary dryer machine in organic fertilizer production line

Step 6: Drum cooling. Use a cooler to cool the dried granular material, which is helpful for the storage and quality of the granules.

Step 7: Screening and material return system. Due to the granular material output by the granulation molding system, the particle size has a certain difference, which needs to be sieved and classified. The selected drum screening machine requires low vibration, low noise, convenient screen change, and is equipped with a screen surface cleaning device.

Customized Fertilizer Screening Machine in ShunXin

Step 8: Particle coating equipment. The coating machine is composed of a screw conveyor, a stirring tank, an oil pump, a main engine, etc., with a powder coating or liquid coating process. It can effectively prevent the agglomeration of fertilizers. The main machine adopts polypropylene lining or acid-resistant stainless steel.

fertilizer granules coating machine

Step 9: Pack the equipment. The granular material is packaged and enters the finished product warehouse through the conveying equipment. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

single bucket powder fertilizer automatic packing machine