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For friends who are preparing to start production of organic fertilizers, there are many things that need to be done, such as project establishment, production plan, process selection, equipment purchase, plant construction, and there may be bidding matters. Since 2020, due to the rising price of raw materials, which has a greater impact on the price of equipment, many friends are very concerned about how much it costs to put into production an organic fertilizer equipment?

First of all, in the case of equipment purchase alone, the price of a set of organic fertilizer production equipment may range from tens of thousands to several million. There are many factors that affect the price of organic fertilizer equipment. Production capacity, raw materials, and equipment selection must also consider the rise and fall of equipment raw materials. Today, I will use two different customer production cases last year to explain the price of the equipment in detail and see which situation is suitable for you.

1. Simple configuration of organic fertilizer equipment to produce fermented organic fertilizer

If the organic fertilizer is produced on a small scale, commercial sales are not required, only the pre-fermentation process is required, and the subsequent deep processing is not required. At present, there are three forms of organic fertilizer fermentation equipment:

1. Choose an organic fertilizer fermentation tank.

Fermentation tank processing organic fertilizer is suitable for the conditions of strict environmental protection requirements and high fermentation aging requirements. At present, the use of fermentation tanks to process organic fertilizer can produce raw materials within 48 hours. The fermentation tank can be equipped with a deodorization system to completely solve the environmental pollution problem. It is not affected by the external temperature and environmental terrain, and can be produced at any time.

2. Adopt small trough type compost turning machine.

The trough-type manure compost turning machine runs stably, and can be changed by one turning-and-turning machine. It can handle multiple trough materials with large output and uniform turning and polishing. Most organic fertilizer processing plants are used. The small 2-meter trough-type turning and polishing machine is only priced at 5 thousand dollars.

3. Use self-propelled compost turning machine.

The self-propelled manure composting machine is divided into wheel type and crawler type. It is characterized by large processing capacity and free movement. It is suitable for organic fertilizer dumping operations in a wide area, and is suitable for organic fertilizer processing plants that do not want to carry out a large amount of civil engineering. The price of the type turning machine is about 10,000 dollars.

2. Simple configuration of equipment for producing powdered organic fertilizer

The production of powdered organic fertilizer is finely pulverized after the fermentation of organic fertilizer. The required equipment: fermentation dumper, forklift silo, semi-wet material shredder, drum screening machine, automatic packaging is called powder organic fertilizer. This low-end configuration of powder organic fertilizer production equipment can be realized at a price of about 30,000-90,000 dollars.

3. Equipment for producing granular organic fertilizer

The production process of granular organic fertilizer is relatively complete and complicated at present, and it is also based on continuous fermentation process and powder organic fertilizer processing. Therefore, the required equipment is relatively more, including fermentation machine, forklift silo, semi-wet material crusher, horizontal mixer, organic fertilizer granulator machine, dryer, cooler, drum screening machine, fertilizer film coating machine and automatic packaging machine. When the process has special needs, dynamic ingredients are also needed. The price of a small complete set of equipment is about $100,000-$140,000.

For professional fertilizer processing enterprises, the production capacity requirements are relatively large. For an organic fertilizer production line with an annual output of 50,000 tons, the equipment price is between $90,000 and $150,000. Such a price range is a reasonable range that takes into account the different needs of different customers.

The above is the approximate price of organic fertilizer production equipment. Since 2021, the price of metals has soared, pushing up the price of equipment, and the specific situation should be based on real-time quotation.

However, in the actual process design, because the production capacity requirements of each project, the ground processing site, and the configuration of the entire set of organic fertilizer production equipment are not fixed, there are often many different situations, so the specific price depends on the situation. FPC will generally provide customers with process design, equipment processing and installation, and production training for free according to the actual situation of the customer. Let customers achieve mass production without any worries.

What equipment is used for processing chicken manure into organic fertilizer? What is the process? FPC is a professional organic fertilizer equipment manufacturer. Today I will share with you what equipment is used for processing chicken manure into organic fertilizer, and what is the treatment process? what.

Long-term use of chicken manure organic fertilizer can make crops and plant rhizomes develop, and plants grow well and shiny, and can also increase the yield of crops. The more feasible way to process chicken manure into organic fertilizer is to use organic fertilizer equipment for process treatment, so that the time for processing into fertilizer is short, which is energy-saving and efficient.

Large Scale Compost Turner for pig manure disposal

1. Organic fertilizer fermentation equipment for turning over and fermenting chicken manure

Mix the collected chicken manure with some hay or straw powder and add some starter to make compost and ferment. During the fermentation time, the chicken manure is turned over and fermented with a turning machine, and the organic fertilizer is fully fermented only by turning the pile evenly.

2. The grinder crushes chicken manure organic fertilizer

A wet material crusher can be used for the crushing process. The semi-wet material crusher uses high-speed rotating blades to destroy the fiber with good particle size, high efficiency and high energy. The semi-wet material crusher is mostly used in the production and processing of organic fertilizer, and has a good effect on destroying chicken manure, sodium humate and other materials.

3. Equipment for making organic fertilizer pellets from chicken manure

The chicken manure organic fertilizer is granulated with a disc granulator or a stranded granulator. Make the fertilizer granular, with some weight, not easily dissipated by the wind.

manure rotary dryer machine in organic fertilizer production line

Fourth, use drying and cooling equipment

If it is organic fertilizer particles, cooling equipment can be used for cooling. No drying equipment is needed. If it is powder equipment, it needs to be dried with a tumble dryer first, and then cooled with a cooler.

Rotary Screening Machine for screening unqualified pellets

Five, sieving machine sieving fertilizer

The particles produced in the granulating equipment will have different diameters and need to be sieved and classified by a sieving machine. The large and small granular materials that are unqualified in the screening are transported out by a belt elevator, destroyed from the beginning, and then sent to the granulator for re-granulation.

fertilizer granules coating machine

Sixth, coating equipment coating layer

The coating machine is composed of a screw conveyor, a mixing tank, an oil pump, and a main engine. Powder dusting or liquid coating technology can effectively prevent the agglomeration of compound fertilizers

Step 7: Automatic packaging scale weighing and sealing packaging

Organic fertilizer granular materials are packaged. Fertilizers are actively packaged and weighed to complete quantitative weighing and packaging.

These are the processing methods of chicken manure organic fertilizer equipment processing chicken manure organic fertilizer

People who are engaged in agriculture and breeding industry know that fertilization with unripe cow manure has low effect and can cause damage to the rhizomes of crops. Fermented cow dung has high fertilizer efficiency.

Cow dung organic fertilizer production line

If cow dung is made into organic fertilizer, the fertilization effect will be even better. Because cow dung contains a lot of nutrients needed for crop growth, processing and utilization can not only reduce the pollution of cow dung to the environment, and solve the problem of manure treatment in farms, it can also be a good profitable project. If a cow produces about 30-40 kg of excrement per day, a cattle farm with 500 cows can build a small organic fertilizer production line. So what are the production processes of cow dung organic fertilizer, let’s briefly introduce it next.

organic fertilizer large fermentation pot

Fermentation: Add organic solid waste such as straw, wood chips, etc. with moisture content of less than 60% to fresh cow manure, and mix it as an auxiliary material with microbial fermentation inoculants to regulate moisture, aeration, and carbon-nitrogen ratio. The water content of cow dung is controlled at about 68%, and it is fully decomposed, sterilized, deodorized, and dewatered through fermentation equipment. The moisture content of the decomposed material is generally in the range of 30-35%.

Ingredients crushing and mixing: Ingredients crushing and mixing use the ingredient bin to pass the composted materials, and other additives and other raw materials in a certain proportion through the material crusher and horizontal mixer for crushing, proportioning and mixing.

Cow Manure Granulation Machine

Granulation: Use an organic fertilizer granulator to make granules of the treated cow dung.

Screening: The granular material output from the granulation forming system has a certain difference in particle size and needs to be screened and classified. It is recommended to be equipped with an automatic material return system to screen out unqualified large and small particles, convey them through a belt elevator, and send them to the granulator to continue granulation after re-pulverization, which helps to improve the continuous operation capacity of the production line.

Drying: Use organic fertilizer drying equipment to further remove moisture from the material and solidify it to reach the standard moisture content of organic fertilizer.

Cooling: The cooler cools the granular material, which helps the granule storage and quality.

fertilizer single bucket packing machine

Packing: The cooled granular materials are transported into the finished product warehouse through the bucket elevator. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

Advantages of cow manure organic fertilizer: cow manure organic fertilizer will also add a lot of organic matter to your soil. By mixing this compost into the soil, you can increase the moisture retention capacity of the soil. This reduces moisture, because the roots of the plant can use extra moisture and nutrients when needed. Welcome to leave comments.

As the process part of the granular organic fertilizer production equipment, the main technical means of the powdered organic fertilizer equipment are: fermentation, decomposition, crushing and mixing of organic raw materials, livestock and poultry manure or domestic garbage, sludge, distiller’s grains, biogas residue and other raw materials ,Package.

The basic process configuration of organic fertilizer equipment is dehydration, drying, fermentation, crushing, mixing, and packaging. This completes the processing of powdered organic fertilizer. Compared with the simple process of powdered fertilizers, granular organic fertilizers require further processing.

The basic process configuration of granular organic fertilizer equipment is dehydration, drying, fermentation, crushing, stirring, granulation, cooling, and packaging. Equipped with organic fertilizer granulator, organic fertilizer dryer, organic fertilizer coating machine. After the pellets are mechanically cooled, they can be packaged, stored or sold.

Organic Fertilizer Production Line Flow Chart

Process system equipment of organic fertilizer production process flow

1. Fermentation system: The fermentation system of the organic fertilizer equipment process is composed of a feed conveyor, a biological deodorizer, a stirring mixer, a special lifting dump truck and an electrical automatic control system.
2. Drying system: The main equipment includes belt conveyor, rotary dryer, cooler, induced draft fan, hot air stove, etc.
3. Deodorization and dust removal system: consists of a sedimentation chamber, a dust removal chamber, etc.
4. Crushing system: including a new type of semi-wet material crusher, LP chain crusher or cage crusher, etc.
5. The batching system is composed of an electronic batching system, a disc feeder, and a vibrating screen. It can be equipped with 6-8 kinds of raw materials at a time.
6. The mixing system consists of optional horizontal mixer or pan mixer, vibrating screen, mobile belt conveyor, etc.
7. Granulation equipment required for organic fertilizer granulation system. Optional granulation equipment includes: organic fertilizer compound fertilizer combined granulator, drum extrusion granulator, disc granulator, special granulator for organic fertilizer, rounding machine, etc.
8. Drying system: The organic fertilizer drying system consists of a drum dryer and a cooler.
9. Screening and coating system: It is mainly completed by a drum screening machine, which can be equipped with a one-stage screening machine and a two-stage screening machine, with high yield and good granularity; after the screening machine, coating can be used to prevent the fertility from being dispersed.
10. The finished product packaging system generally includes electronic quantitative packaging scales, silos, automatic sewing machines, etc., to realize the automatic non-intermittent production of organic fertilizer equipment, and the conveying system mostly uses belt conveyors and screw conveyors.

Self Propelled Windrow Compost Turner For Sale

• Manure compost turner machine: industrialized fermentation treatment of organic solids such as animal manure, domestic garbage, sludge, and crop straws. The equipment fully ferments the uniformity of fermented materials. So that the front of the fermentation tank can be freely put in or taken out of the fermentation method, and wastes such as feces can be retained for a long time.

high moisture materials cruhser effect

• The wet material crusher is a professional crushing equipment for crushing high humidity and multi-fiber materials. Using high-speed rotating blades, crushed fibers have good particle size, high efficiency and high energy. The semi-wet material crusher is mostly used in the production and processing of organic fertilizer, and it has a good effect on crushing raw materials such as chicken manure and sodium humate.

mixng machine

• The mixer has fast mixing speed and good uniformity. It can mix and add 30% viscous materials with liquid. There are two oppositely rotating paddles and rotors when it is working. Because the blade has multiple special angles, it can be mixed quickly and effectively regardless of the shape, size and density of the material. The bottom opening door is adopted for fast unloading speed and less residual quantity.

Pig Manure Granulation Machine

• The organic fertilizer granulator is a molding machine that can make materials into specific shapes. It is widely used in the production of organic fertilizer, bio-organic fertilizer and other fields. According to the structure and working principle, it can be divided into double roller extrusion granulator machine, disc-type granulator, and round shaping granulator machine, new organic fertilizer granulator, etc. For organic fertilizer made from cow dung, we recommend a new type stirring tooth granulator.

Chicken Manure Dryer

• Rotary dryer is mainly composed of rotating body, lifting plate, transmission device, supporting device and sealing ring. Diameter: φ1000-φ4000, length depends on drying requirements. One of the traditional drying equipment is a cylinder that is slightly inclined to the horizontal. The material is added from the higher end, and the high temperature and hot flue gas flows into the cylinder side by side with the material. As the cylinder rotates, the material is due to gravity. Run to the lower end. A copy board is installed on the inner wall of the cylinder to pick up and sprinkle materials. In the process of falling, the material is broken into fine particles by the dispersing device, which increases the contact surface between the material and the airflow, so as to increase the drying rate and promote the advancement of the material. The dried product is collected from the lower part of the bottom end.
• The rotary cooler can reduce the moisture content while cooling to a certain temperature, reduce labor intensity, and increase output. The drum type cooler is driven by the main motor to drive the belt and pulley, which are transmitted to the driving shaft through the reducer, and installed on the driving shaft. The split gears on the upper gear mesh with the large ring gear fixed on the body and work in opposite directions.

Customized Fertilizer Screening Machine in ShunXin

• The drum screening machine adopts a combined screen, which is convenient for maintenance and replacement. The machine has a simple structure, convenient operation and stable operation. The drum screening machine is mainly used to separate the finished product and the returned material, and can also realize the classification of the finished product, so that the finished product is evenly classified.

fertilizer granules coating machine

• The granular fertilizer coating machine is composed of screw conveyor, mixing tank, oil pump, main engine, etc., with powder dusting or liquid coating process, which can effectively prevent the agglomeration of compound fertilizer. The main machine adopts polypropylene lining or acid-resistant stainless steel.

fertilizer single bucket packing machine

• The fertilizer packaging machine is mainly composed of material import, feeding mechanism (gate), weighing hopper, bag clamping mechanism, frame, suction port, pneumatic system, sensor, control box, conveying and sewing mechanism, etc.
• Conveyor: Configure belt conveyor, bucket elevator or screw conveyor according to the actual needs of customers.

The organic fertilizer production line with an annual output of 5,000 tons is a small organic fertilizer production line, and its configuration includes: fermentation turning machine, grinder, granulator, dryer, and screening machine. If necessary, automatic packaging machines, etc. must be prepared. These equipments are generally indispensable. In fact, these equipments have different preparation parameters and different specifications, such as pelletizers, disc type pelletizers, and new types of pelletizers. The same is true for other equipment, of course, there are differences in prices, so everything depends on your specific situation. What you need, we can customize different equipment according to your needs. A small organic fertilizer production line has low investment cost and is easy to use. It can not only meet the needs of local fertilizers, but also meet the needs of surrounding markets.

Detailed description of the configuration of the production line with an annual output of 5,000 tons of organic fertilizer pellets:

1. Fermentation composting turner machines: directly put the materials into strips, and use a wheeled compostturning machine to ride on the pile for fermentation. Using tank fermentation, you need to build 1-5 fermentation tanks with a width of 3 meters and a length of 40-60 meters according to your production scale. The fermented product is continuously put into the fermentation tank, and the groove turning compost machine is used for fermentation, which can achieve the purpose of water regulation, uniform stirring, deodorization and dehumidification. In this way, a lot of labor can be saved, and the purpose of being fully decomposed can be achieved.
2. Crusher: The large debris and stones in the sieved organic fertilizer are separated and crushed, so that it is beautiful and can ensure the quality of the product.
3. Granulator: After crushing and mixing the material, it is granulated.
4. Drying machine: drying and cooling the manufactured particles.
5. Screening machine: sieving the fermented organic fertilizer to separate the bulk and debris fibers inside, which is convenient for the next step of crushing, granulating and packaging of semi-wet materials.
6. Packing machine: granulate organic fertilizer particles for direct packaging and sales.

The construction of the organic fertilizer production line is related to many aspects. Manufacturers often encounter many problems when building organic fertilizer production lines. I don’t know how to choose the machines needed in each link and how to produce organic fertilizer with high quality and high price. Let me explain to you how to build an organic fertilizer production line correctly.

Generally speaking, the production of organic fertilizer can be divided into four major steps: fermentation-crushing-granulation-drying-packaging. These necessary steps also have more extended procedures, such as stirring, cooling, screening, and coating.

How the customer chooses an organic fertilizer production line often depends on the raw materials needed to make organic fertilizer. For example, in the crushing process, different crushers are selected according to the water content of the raw materials. Usually, we should use a semi-wet material pulverizer to crush the raw materials with higher water content. If it is dry material, such as dry cow dung and sheep dung, we can use a vertical grinder to crush it. In the granulation process, we recommend different types of granulators according to the fiber size of the raw materials. We usually use discs or drum granulators for finer fiber raw materials, such as chicken manure. The coarser fiber materials use flat film extrusion granulator, such as cow dung, straw and so on. In the drying process, if the budget is sufficient, we often recommend that customers install a cooler after the drying process, which is mainly to prevent the agglomeration caused by overheating of the particles. In the later stage of granulation, there are also optional processes such as coating and polishing. These are all procedures for “beauty” for the finished product, making the granules more beautiful, neat and attractive.

There are a lot of grinders in our daily life, such as laboratory jet grinders, organic fertilizer grinder machines, etc., but in the process of use, sometimes there will be some failures, such as clogging of the grinder, when it is blocked , How should we deal with it? In fact, clogging is a very common failure of the shredder during smashing, and the main reason is still caused by improper operation. The editor of the organic fertilizer equipment manufacturer will teach you some methods to deal with the clogging of the grinder.

semi wet material crusher details

Reasons and solutions for the clogging of the crusher of the organic fertilizer equipment:

1. The feeding speed is too fast and the load increases, causing blockage. During the feeding process, pay attention to the deflection angle of the ammeter pointer at any time. If it exceeds the rated current, it indicates that the motor is overloaded, and the motor will be burnt if overloaded for a long time. When this happens, the feed door should be reduced or closed immediately, or the feed mode can be changed, and the feed volume can be controlled by adding the feeder. There are two types of feeders: manual and automatic. The user should choose the appropriate feeder according to the actual situation. Due to the high speed of the crusher, the large load, and the strong fluctuation of the load. Therefore, the current of the shredder is generally controlled at about 85% of the rated current.
2. The discharging pipeline is not smooth or blocked and the feed is too fast, which will block the tuyere of the grinder equipment, and improper matching with the conveying equipment will cause the discharge pipeline to be blocked when the wind is weakened or there is no wind. After the fault is detected, the unmatched conveying equipment should be cleared first, and the feeding amount should be adjusted to make the equipment operate normally.
3. Hammer fragments, aging, closed or broken screen mesh, and high water content of the crushed materials will block the crusher. The broken and severely aged hammers should be updated regularly, keep the crusher in good working condition, and check the screen regularly. The moisture content of the crushed material should be less than 14%, which can improve the production efficiency of G, and prevent the pulverizer machine from clogging. , Enhance the reliability of the crusher’s work.

Vertical Fertilizer Material Crushing Machines

The content of the above article is the method to deal with the clogging of the crusher of the organic fertilizer processing equipment. Only by solving the problem in time can the service life of the organic fertilizer processing equipment be longer.

The production process of the organic fertilizer production line refers to the process of processing waste resources containing organic matter into commercial organic fertilizers through corresponding equipment through harmless treatment. The detailed process has the following steps:

• Preparation of raw materials before fermentation: all raw materials used for fermentation are processed to a particle size below 1-60mm through crushing equipment, which is convenient for improving the contact surface of the materials during fermentation.
• Fermentation of raw materials: the ratio of raw materials, adjust the water content and the ratio of various raw materials, the adjustment of the raw material ratio should meet the normal range of carbon to nitrogen ratio of about 30:1, and the addition of other auxiliary materials should be combined with local market demand or soil testing The result of adjustment is that the fermented organic fertilizer product has better adaptability.

crawler type compost turning machine

• Raw material crushing: The fermented raw materials have been fully decomposed, and can be finely crushed using a semi-moisturematerial shredder. The crushed particle size is suitable for the requirements of raw material granulation.
• Raw material mixing: The raw materials after fermentation are combined with market demand. If you need to add other auxiliary materials, you need to use a mixer for full mixing, or some raw materials need to add auxiliary granulation materials to improve the success rate of raw materials granulation.

rotary screeing machine for making organic fertilizer

• Drying and cooling: The granulated material still contains about 30% moisture. Use a dryer to dry its moisture below 15%, and then use a cooler to quickly cool down and shape, improve the strength of the pellet, and facilitate transportation and storage.
• Particle screening: The cooled particles are classified by a drum screening machine. The oversized or undersized particles are crushed and re-granulated, and the qualified products are screened out and flowed into the next process.
• Finished product coating: Coating qualified products to increase the brightness and roundness of the particles.

rotary drum coating machine

• Finished product packaging: The film-wrapped particles are the finished products according to the output and labor conditions using automatic packaging machines or manually packed into bags and transported to the finished product warehouse.

With the global emphasis on environmental protection, it is required that farms must do harmless treatment of the manure produced, especially in the chicken and pig industries. Most chicken farms are preferred. However, the vast majority of the global chicken industry are small and medium-sized. This means that the market for small-scale chicken manure organic fertilizer production equipment is increasing year by year, so how much does a small-scale chicken manure organic fertilizer production equipment cost? Become a focus of the chicken industry.

Process for Making Powdery Organic Fertilizer from Chicken Manure

A complete set of chicken manure organic fertilizer production equipment is mainly composed of fermentation and granulation, and it is precisely because these two parts affect the overall price of the organic fertilizer production equipment sales industry. For example, small chicken farms do not produce a lot of chicken manure per day. At this time, as a responsible organic fertilizer production equipment sales company, users will be advised to purchase only the fermentation compost turning machine. In this way, farmers only need to invest a small amount of money to meet the needs of the harmless treatment of chicken manure.

For larger and medium-sized chicken farms, old manufacturers and experienced sales staff generally propose custom organic fertilizer equipment. This is because the amount of chicken manure processed is different, the feeding method is different, the surrounding environment is different, and the customer’s budget is different, etc., directly affect the specific configuration of the complete set of chicken manure organic fertilizer production equipment and how much money is required.

complete organic fertilizer production line

The following takes the production of commercial chicken manure organic fertilizer as an example. In simple terms, it can be summarized into the following three commonly used configurations.

• High configuration: early fermentation part (chicken manure dehydrator, fermentation compost turning machine); late granulation part (semi-wet materialscrusher, horizontal mixing equipment, organic fertilizer pelleting machine, drum drying machine, cooler, drum screen extension, wrapping machine, packaging machine equipment, belt conveyor, etc.).
• Medium configuration: early fermentation part (manually processed by yourself); late granulation part (semi-wet material pulverizer, horizontal mixer, organic fertilizer granulator, dryer, cooler, drum screening machine,packaging machine equipment, Belt conveyor, etc.).
• Low configuration: early fermentation part (manual processing); late granulation part (semi-wet materialscrusher, horizontal mixer, granulator/drum screening machine, packaging machine equipment).

For small private chicken farms, if the problem of sales channels can be solved, for example, local and surrounding sales. It is not necessary to use the above commercial organic fertilizer equipment configuration. You only need to buy a fermentation turning machine suitable for the processing capacity. If you need to add organic materials such as straw, vegetation, and medicine residue during the fermentation of the chicken manure compost, then buy a grinder; if you want to make the fermented chicken manure organic fertilizer The appearance is better, you can buy another drum screening machine.

powder organic fertilizer production line

Through this method of purchasing organic fertilizer production equipment with more refunds and less supplements, the purchase cost of small-scale chicken manure organic fertilizer production equipment can be greatly reduced, and the need for harmless treatment of chicken manure can be met. Because it is sold nearby, the fermented chicken manure organic fertilizer does not need to be pelletized, which saves the investment of purchasing pelletizer production line equipment.

Finally, answer the question at the beginning of the article. There is no detailed answer to the question of how much small chicken manure organic fertilizer production equipment costs, because the organic fertilizer production equipment used in different situations is different, and the price of each additional equipment varies greatly. It is recommended that you seek detailed consultation with a strong old manufacturer before purchasing. FPC is an established organic fertilizer equipment manufacturer. We have been dedicated in equipment and production line design and production over 15 years. We can provide you with the professional suggestions. https://www.fertilizerplantcost.com/550000usd-organic-fertilizer-production-line-price/