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Wet granulation is among the most in-demand processes for manufacturing fertilizers. Once you opt to use wet granulation to produce fertilizers, anyone can choose the right wet granulation equipment to your fertilizer plant. It can, however, take time and energy to select the right equipment since there are many from which to choose.

Here is how you can choose wet granulation equipment for the fertilizer plant:

Choose the best Manufacturer

The very first thing you should check will be the manufacturer. There are both experienced and inexperienced manufacturers. The experienced manufacturers are not just reliable. Also, they are affordable and make high-quality fertilizer machines. You may get high-quality machines from an experienced manufacturer.

Unfortunately, there are actually inexperienced manufacturers. It is usually difficult to know the standard of their machines. It really is, therefore, risky to buy and use their machine. If their machine reduces, the manufacturer might not exactly help repair the appliance. It is better to choose a highly skilled manufacturer.

organic fertilizer granulator for sale

Speak with the local Supplier

If you fail to find domestic manufacturers, you are able to speak with local suppliers. Your local supplier can help you import wet granulation equipment from an overseas manufacturer. It is, however, essential to select the right local supplier. An excellent supplier usually has a good reputation.

When you select a good pellet making machine suppliers, anyone can ask the supplier that will help you select the right wet granulation equipment to your fertilizer plant. The supplier can consider your needs and requirements to assist you to choose the best machine for your personal fertilizer plant. You can trust the recommendations of your local supplier.

Do Your Homework

Nowadays, it is very easy to investigate before purchasing any wet granulation newest machine. You will no longer ought to visit multiple manufacturers for additional details on their machines. Read the reviews of the machines on online marketplaces, social websites platforms, and on-line forums.

If you are searching for the ideal wet granulation equipment for your personal organic manure manufacture plant, you are able to look into the different wet granulation equipment in the marketplace. You would like to compare their prices, the quality, and maintenance cost. It is far better to choose affordable wet granulation equipment. It could help you save more cash eventually.

Rotary drum granulating machine for cow dung

Check the Warranty

It is vital to discover the warranty before choosing any organic fertilizers lines. The makers offer different warranties. It is advisable to learn and understand their warranty before purchasing their machine. When you can even talk to the manufacturer, the manufacturer can provide you with a large amount on the warranty.

The warranty could help you save money. It could even give you peace of mind. Simply because the producer can handle repairs and maintenance throughout the warranty. In case your machine reduces just before the warranty expires, the producer will replace the equipment. The company will never charge additional money to change the equipment.

Conclusion

It is essential to pick the best wet granulation process equipment to your fertilizer plant. In case you are willing to do proper research and speak with multiple manufacturers, there are actually high-quality wet granulation equipment. You can expect to utilize your equipment for extended and lower your expenses cash on maintenance.

Would you use compound fertilizer for your personal gardening business? You may have a large commercial agricultural plant your location producing your own personal compound fertilizer. You will have to spend money on different styles of machinery to keep up with your own production levels. However, if you are also producing this for other manufacturers, a bigger facility may be required. The following is an introduction to tips on how to quickly obtain compound fertilizer components to create a commercial plant to make this product frequently.

Different Components With A Compound Fertilizer Plant

How to make npk fertillizer in industry? You will find quite a few different components that must all come together to make the NPK fertilizer that you will need for your personal business. There will be several conveyor belts that will take the materials to each and every location. There can also be a distributor, npk fertilizer equipment, as well as the screening apparatus. The bucket elevator is the thing that will bring everything together, plus you will have a crushing machine. The packing machine, stock bin, and the mixer will be associated with produce this fertilizer on the continuous basis.

The design of NPK fertilizer production line

The Way To Obtain These Elements At A Discount

The best way to secure the lowest possible prices is to obtain everything from just one distributor. These are generally manufacturers which can be creating the entire apparatus, and will specifically design every component to operate flawlessly with the others. You could have other sources for a variety of components including the granulator, npk mixture fertilizers mixing unit, and in many cases the dryer, but you could find the highest discounts will come from countries like China. You can find individual businesses that produce these systems that will create a great deal of this product.

How To Locate One Which Work Along With Your Business

Some of these companies will offer you an exclusive discount for units they may be currently advertising. They can have older units which may be much less expensive. Moving them out will allow them to have additional space for new and improved models that they can manufacture and distribute. By contacting as numerous businesses as possible, you may get quotes back readily available different companies that will help you. Shipping these individual components may also add to the final cost. It depends upon where your facility is located along with the source of these elements. Eventually, your homework will renew to some company that will offer you a special deal npk compound fertilizer factories which you can use to produce NPK and other sorts of fertilizer.

NPK fertilizer granulating mahcine

In case you have not yet committed to a quality commercial compound fertilizer plant, it could be a very good investment. Instead of getting the fertilizer that is needed for the business, you can instead purchase fertilizer production line machine that causes it to become for you personally. This will give you ultimate control of the consistency in the fertilizer, and control of what you can produce. Creating this on your own, or for others in your neighborhood, is obviously possible in case you have one of the better compound fertilizer line at your disposal.

Disc granulator (also known as pelletizing disc, disc granulator), with simple structure, low cost, convenient maintenance and other characteristics, granulation principle is the same as the rolling round night in southern China, the basic physics in the pulverizer respectively crushed, metered in the mixer mixed well, there is a belt conveyor transmitted to the top of the disc, continuous quantitatively added to the shallow disk, the raw materials in the shallow plate have sprayed down the adhesive bonding, wrapped into granules, with the rotation of the disc in the disc tumbling, gradually increasing.

How to manufacturer granular fertilizer with d disc pelletizer? Due to the ability of the disc to automatically classify during rotation, large particles float on top and are continuously unloaded from under the disc, while small particles continue to bond with the newly added material in the disc and tumble until they are discharged. Disc granulator is more used in the production of compound fertilizer, which greatly affects the production efficiency of the entire compound fertilizer production line. Now although the output of the disc granulator is not low, people have the habit of going high, so the requirements for products will be higher and higher, which is also humanized. Therefore, how to improve the production efficiency of the disc granulator should be very important for fertilizer production plant.

Animal manure fertilizer granulator for sale

The main ways to increase the yield of disc granulators are:

First, according to the composition, fineness, viscosity, humidity, temperature and other characteristics of the powder, the water content of the powder is controlled at about 30-28%. You can use a manure dewatering screw press to dry your animal manure.

1, the water content is too large, too many balls, the surface of the ball is very sticky, easy to block the surface of the screen;

2, how to initially determine the volume of granular water in the granulation manufacturing process: the simplest and practical method – hand feeling method: grab a material ball from the disc granulator, the hand can be a ball, with the finger touch can be released. In this way, there are many particles, the yield is high, and it is not easy to clog the screen surface.

Second, strictly control the quality of various raw materials such as fertilizers in strict accordance with the compound fertilizer technology.

Fertilizer granulating machine for sale

1. It is strictly forbidden to use iron blocks, stones larger than 10mm, and wooden blocks larger than 10mm. The quality indicators of rice bran and rice sand are also not many, which seriously affects the yield.

2. The particle size of the powder used as compound fertilizer is 70-90 mesh.

3. Do a good job in technical training to improve the technical quality and operational skills of workers in conversion of organic waste to organic fertiliser.

Third, when selecting a nozzle, it is necessary to grasp the working mechanism of the nozzle: according to the theory of fluid mechanics, it is proved that the greater the pressure, the smaller the through hole, and the larger the droplet diffusion surface. At the same pressure, the nozzle has a small nozzle and a small droplet density; the nozzle is large and the droplet density is large.

1. The smaller the size of the feed droplet (or larger), the lower the yield (or higher).

2. The denser the feed droplets (or the thinner), the more (or less) the amount of feed liquid, and the higher (or lower) of the discharge.

3. In general, B-type spherical spiral or B1 type basic spiral nozzle is the best choice for disc feeder.

Good blade, the particle size is uniform and beautiful, the blade material must be 16m, the blade is divided into two pieces, and there is no gap between the two blades.

In case you have a substantial amount of cattle in your property, it is actually easy to make fertilizer for your crops. It is a very robust form of compost that can be manufactured in the length of just a couple months. Combining this with fillers, you could make pellets which you can use to fertilize your crops quickly. Storing the leftover fertilizer pellets can be done, or you can sell these to other farms in the community. Here is a review of the process of making cattle manure fertilizer. It’s actually much simpler than you will imagine.

Creating Your Compost Pile

Before fertilizer can be created, the compost must be produced. This originates from the manure that you are going to collect. This can be accomplished by hand, or have machines that will collect the cow manure. This will likely then be put right into a pile. Our recommendation is that you create a large pile, measuring a minimum of 4 ft.² in size. If it’s larger, it may take longer for that piles of compost as a result of level of chemical reactions that has to occur within that material. Make sure you add at least 3 inches of organic material, then the compost, giving the process an enhancement. It also need to be turned over, at least every 72 hours, to exacerbate the chemical changes that will happen to make the compost in cattle manure.

Cattle manure compost turning machine for sale

How To Know The Process Is Over

You will see a considerable amount of heat which will be generated through this chemical process. Actually, as soon as the heat begins to minimize, you will be aware that it is visiting the final stages of your process. Many of the heat is going to originate from the core of the pile. By inspecting it, it is possible to tell if you can actually crumble, of course, if it provides now developed a dark brown hue. Another thing to consider will be the smell. It will often have a very earthy odor. Once this is done, after that you can start to use machines that can take this compost that will create cattle manure compost pellets.

Machines Which May Compost Pellets

They are typically termed as a cow manure fertilizer granulator. These are either a huge tube with multiple holes. Or it will probably be a circular disc platform with edges. As being the material rotates, it will be forced out through openings, resulting in the development of the pellets. This will likely then be included in material that will solidify throughout the exterior. This will likely ensure that the compost is just not decompose early. Most of you can do this from the duration of just a couple months you will have the proper setup at the facility.

Rotary drum granulating machine for cow dung

Although this might take many months to perform, the process of creating fertilizer from cow manure is pretty straightforward. You need to have machinery to collect the cow manure, stack it, and ultimately process the pellets that may make the fertilizer. It is much less expensive to accomplish it on your own. However, you can find expenses you need to consider before trying this on your own. The first expense is higher, but during the period of a few months, and positively over a few years, you are going to reduce costs by producing your very own compost from cattle manure.

The organic fertilizer granulator is the main mechanical facility for granulating the fermented organic fertilizer. There are also a wide variety of organic fertilizer granulators. The well-known ones are extrusion granulators, disc granulators, drum granulators, roller extrusion granulators, flat film granulators, and so on. So how do we distinguish them in our work?

Rotary Drum Fertilizer Granulating Machine

The drum granulator is suitable for organic and inorganic materials. In addition, the equipment is easy to operate, flexible in work, and convenient to maintain.

The disc granulator relies on water spray to granulate, because the granulation rate can reach more than 93%. The pelletizing tray is equipped with three discharge ports, which is convenient for intermittent production operations, greatly reduces labor intensity and improves labor efficiency.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

The particles of the extrusion granulator can be directly bagged. The extrusion granulator is also suitable for metallurgical material particles, refractory material particles, and mineral powder particles. There is no need to add drying equipment when designing an organic fertilizer production line. The investment of the extrusion granulator is small, and the effect is quick, with an annual output of 10,000 to 100,000 tons.

New Developed Goat Manure Compost Pellet Machine

The roller extrusion granulator is a granulating equipment. It is produced by the non-drying process, one-time molding, and the output is 1-1.5 tons/hour and 1.5-3 tons/hour. The organic fertilizer granulator has low investment, quick effect and good economic benefits.

Although there are many types of organic fertilizer granulators, each has its own unique function, and the output will increase if combined with supporting production. After everyone understands these differences, there should be some changes in the use of organic fertilizer granulators.

The organic fertilizer granulator requires materials and moisture during the production process. How to add water for good pellet production, how to make the granulator faster and more efficient, the proportion of water added is very important. Next, let me talk about the addition of water to the granulator.

fertilizer rotary drum granulator

In the production process of organic fertilizer granulator, the material is required to have viscosity. Some raw materials are relatively loose after fermentation and it is not easy to pelletize. Some water or binders must be added to increase the viscosity of the materials. The organic fertilizer equipment disc granulator and the rotary drum type fertilizer granulator adopt agglomeration granulation method. During the granulation process, water or binder is added to ensure that the material can be granulated smoothly. The new organic fertilizer granulator adopts wet granulation, and the materials after fermentation can be directly granulated without other processes. The double roll press pelletizer is produced by a non-drying room temperature process, which is suitable for granulating materials with relatively low viscosity or relatively low water content.

Pig Manure Granulation Machine

If the water content of the material is too high, you can add some relatively dry materials in an appropriate amount to neutralize the water content. If the water content is too low, add water in an appropriate amount to facilitate granulation.

Double Roller Powder Granulator

The new organic fertilizer granulator is an organic fertilizer granulating equipment that continues to be updated and reproduced with the development of agriculture, technological improvement, and diverse needs. The new organic fertilizer wet granulator can realize the selection of materials. As long as the various organic substances after effective fermentation can be granulated by the new organic fertilizer granulator, the limitations and obstacles of the traditional process are broken. Moreover, it is not necessary to stop the processing, crushing and drying tasks of the raw materials before granulation, and can directly realize the batching processing and direct granulation. It not only saves a small amount of labor input, but also realizes the effective reduction of costs, but also realizes the improvement of task efficiency, which is convenient and fast, and the effect is satisfactory. The new organic fertilizer granulator also achieves a higher organic content, realizing the exclusive manufacturing of pure organic fertilizers.

The emergence of the organic fertilizer granulator has brought a great contribution to the development of agriculture. Mastering the above knowledge can develop production more effectively.

At present, in the hot organic fertilizer equipment market, there are many kinds of organic fertilizer granulating equipment, and organic fertilizer granulating equipment manufacturers have all over the country. This also makes users choose the organic fertilizer granulator. There are many questions, what kind of organic fertilizer granulator is a good fertilizer granulation equipment? In short, it produces an organic fertilizer granulator with a high qualified rate of granules, good coordination with the overall process of the organic fertilizer production line, and excellent quality. It is a good fertilizer granulation equipment. In detail, a good organic fertilizer pelleting equipment has the following 4 characteristics as a reference basis.

• The first feature of a good organic fertilizer granulator is: high qualified rate of produced particles and low return rate. The granulation compliance rate of the organic fertilizer granulator can effectively ensure production capacity and save resources and energy. If calculated on the basis of 100% compliance rate, the current compliance rate on the market has several grades in turn, with a success rate of 95%-98%. The product qualified compliance rate is a high-performance granulator, followed by 90%-about 95%. The granulation rate is the first grade, and the granulation rate of 85%-90% is the first grade. Make a comparison of these granulation rates.The organic fertilizer production line with an annual output of 10,000 tons has a 98% compliance rate and a return rate of 200 tons per year. The processing time for 200 tons is about 3-4 tons per hour. It takes as little as 50 hours for the material to be returned for processing and granulation. The return rate is high, reaching a return rate of more than 15%. The processing time of return materials a year takes up a lot of time, which is a waste of resources and manpower.
• The granules produced by a good organic fertilizer pelletizerhave good hardness and moderate roundness. We all know that organic fertilizer raw materials are processed from relatively fluffy organic matter, and the processed particles are relatively fluffy. Especially the organic fertilizer particles processed by the early granulator have poor hardness and are easy to destroy the particle structure. After years of technological improvement, many granulators can now process organic fertilizer granules with moderate hardness and smoothness. Just like FPC new organic fertilizer granulator and organic fertilizer combination granulator, as well as the disc granulator.
• A good organic fertilizer granulator has good coordination in the coordination of the entire organic fertilizer production line with other organic fertilizer equipment. The granulation process from feeding and feeding will reach a corresponding reasonable level between the upper and lower equipment, so as not to block or cut off the material.
• A good organic fertilizer granulator also has the characteristics of good quality and performance, convenient and simple operation, and convenient maintenance. As a medium-sized processing equipment, the organic fertilizer granulator is relatively simple to process particles, including the organic fertilizer combination granulator, the new organic fertilizer granulator, and the roller extrusion granulator. The slightly more complicated processing operation is the disc granulation. It is said that the complicated operation of the disc granulator is that it is not easy to control the humidity of the material during the granulation process.

No matter what kind of granulator, the current mainstream granulator includes organic fertilizer compound fertilizer combination granulator, new organic fertilizer granulator, counter-roll extrusion granulator and disc granulator. These include flat die pelletizers, drum pelletizers, ball presses, etc.

FPC organic fertilizer granulator equipment is a good fertilizer granulation equipment worth recommending. The processed organic fertilizer equipment has the advantages of high granulation rate, low return rate, good quality and performance, and simple and convenient operation. Therefore, FPC organic fertilizer pellet manufacturing equipment is a market-recognized pellet organic fertilizer equipment.

In the organic fertilizer production industry, there are many types of equipment that can make organic fertilizer, and there are different supporting equipment according to different materials. We use poultry manure as raw material to analyze the two different organic fertilizer production of drum granulator and disc granulator.

The advantages and disadvantages of each granulator.

Disc granulation process characteristics:

The operation is intuitive, and the operation of the equipment can be grasped at any time. If an abnormality is found, the size of the particles can be adjusted in time. It is determined by the inclination and rotation speed of the disc, and the inclination and rotation speed of the disc can be adjusted. The control range of the particle size is wide, the adaptability is strong, and the ball formation rate is very high, which can reach 70% to 90%. The livestock manure organic fertilizer disc granulation process has short production process, simple structure, low investment and easy operation, which is more suitable for small and medium-sized enterprises.

Characteristics of drum granulation process:

Steam is introduced into the material layer in the drum to increase the temperature of the granulated material, dissolve the salt of the granulated material, and achieve a high liquid phase volume under low moisture content to meet the liquid phase volume required for material granulation. At the same time, the amount of evaporated water in the drying process is reduced. The inner wall of the drum is lined with a number of soft rubber plates or polypropylene plates, and there are vent holes at the corresponding positions on the cylinder. When the inner lining turns from the bottom to the upper with the cylinder at the same time, the inner lining sags due to its own weight, thereby causing adhesion The material on the inner lining falls due to gravity to achieve the function of automatically cleaning the conglomerate. During the operation, the operator can observe the ball formation of the material at any time, and take corresponding measures in time as needed to ensure the normal operation of the system.

There are quality pan granulator and rotary drum granulator in FPC. Welcome to our website to buy granulation machines.

According to relevant information, the complete NPK compound fertilizer production process flow can usually be divided into: raw material batching, raw material mixing, raw material granulation, particle drying, particle cooling, particle classification, finished product coating, and final finished product packaging. The complete set of FPC compound fertilizer equipment has low investment, quick results and good economic benefits. The complete set of equipment has a compact flow layout, scientific and reasonable, energy-saving and consumption-reducing, stable operation, reliable operation and convenient maintenance. The raw materials have wide adaptability, suitable for the granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, etc., and the product granulation rate is high. It can produce compound fertilizers of various concentrations and various types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.).

What is detailed NPK compound fertilizer production line?

The process flow of NPK compound fertilizer production line is as follows:

• Raw material ingredients: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, ordinary calcium), potassium chloride (potassium sulfate) and other raw materials are equipped in a certain proportion (according to Market demand and soil testing results in various places).
• Mixing of raw materials: Stir the prepared raw materials evenly to increase the uniform fertilizer efficiency content of the entire fertilizer particles.
• Raw material granulation: send the uniformly stirred raw materials to the granulator for granulation (rotary drum granulator or extrusion granulator can be used).
• Granule drying: The granules made by the granulator are sent to the dryer, and the moisture contained in the granules is dried to increase the strength of the granules and facilitate storage.
• Granule cooling: The temperature of dried fertilizer granules is too high and easy to agglomerate. After cooling, it is convenient for bagging storage and transportation.
• Particle classification: The cooled particles are classified, the unqualified particles are crushed and re-granulated, and the qualified products are screened out.
• Finished film: Coating qualified products to increase the brightness and roundness of the particles.
• Finished product packaging: Pack the film-coated particles, that is, the finished product, and store it in a ventilated place.

Click here to get the best solutions of NPK compound fertilizer production line design.

In recent years, with the rapid development of fertilizer manufacturing industry, more and more enterprises are producing fertilizer on a large scale. In order to improve the efficiency of fertilizer production, more and more people choose high-quality organic fertilizer production equipment. However, the single production technology and development mode of rotary granulator have been buried in the market. With the development of agricultural fertilizer industry, organic fertilizer equipment and organic fertilizer granulator need to be transformed to adapt to market changes and meet the diversified needs of different customers.

The fertilizer produced by drum rotating granulator has the advantages of improving fertilizer utilization rate, reducing production cost, reducing environmental pollution and improving the quality of crop products. The prominent feature is that its release rate and release period are organically combined with the growth law of crops, so that the effective utilization rate of fertilizer nutrients can be increased by more than 30%. Slow and controlled-release fertilizer is a kind of traditional fertilizer coated with a special membrane.

According to the nutrient demand of crops, the release rate and amount of controlled-release nutrients make the nutrient release curve consistent with the crop demand. The outstanding feature of this fertilizer is to supply effective nutrients synchronously according to crop growth law curve, so that the effective utilization rate of fertilizer nutrients can be greatly improved. On the premise of ensuring crop growth, compared with the same concentration fertilizer, the fertilizer efficiency utilization rate can be increased by more than 30%, and the amount of traditional chemical fertilizer can be greatly reduced.

Zhengzhou ShunXin fertilizer equipment dares to break through innovation, bold research and development of new organic fertilizer granulator, with its personalized design concept, simple operation, high output, obvious advantages, based on the market frontier, can meet the diversified needs of customers, welcome to contact us for free quote.