My Blog

My WordPress Blog

Category Archive : Rotating Drum Granulator for Sale

How To Purchase A Wet Granulation Equipment For Your Personal Fertilizer Plant ?

Wet granulation is among the most in-demand processes for manufacturing fertilizers. Once you opt to use wet granulation to produce fertilizers, anyone can choose the right wet granulation equipment to your fertilizer plant. It can, however, take time and energy to select the right equipment since there are many from which to choose.

Here is how you can choose wet granulation equipment for the fertilizer plant:

Choose the best Manufacturer

The very first thing you should check will be the manufacturer. There are both experienced and inexperienced manufacturers. The experienced manufacturers are not just reliable. Also, they are affordable and make high-quality fertilizer machines. You may get high-quality machines from an experienced manufacturer.

Unfortunately, there are actually inexperienced manufacturers. It is usually difficult to know the standard of their machines. It really is, therefore, risky to buy and use their machine. If their machine reduces, the manufacturer might not exactly help repair the appliance. It is better to choose a highly skilled manufacturer.

Disk pelletizer for making animal manure fertilizer

organic fertilizer granulator for sale

Speak with the local Supplier

If you fail to find domestic manufacturers, you are able to speak with local suppliers. Your local supplier can help you import wet granulation equipment from an overseas manufacturer. It is, however, essential to select the right local supplier. An excellent supplier usually has a good reputation.

When you select a good pellet making machine suppliers, anyone can ask the supplier that will help you select the right wet granulation equipment to your fertilizer plant. The supplier can consider your needs and requirements to assist you to choose the best machine for your personal fertilizer plant. You can trust the recommendations of your local supplier.

Do Your Homework

Nowadays, it is very easy to investigate before purchasing any wet granulation newest machine. You will no longer ought to visit multiple manufacturers for additional details on their machines. Read the reviews of the machines on online marketplaces, social websites platforms, and on-line forums.

If you are searching for the ideal wet granulation equipment for your personal organic manure manufacture plant, you are able to look into the different wet granulation equipment in the marketplace. You would like to compare their prices, the quality, and maintenance cost. It is far better to choose affordable wet granulation equipment. It could help you save more cash eventually.

Cattle manure granulating machine for sale

Rotary drum granulating machine for cow dung

Check the Warranty

It is vital to discover the warranty before choosing any organic fertilizers lines. The makers offer different warranties. It is advisable to learn and understand their warranty before purchasing their machine. When you can even talk to the manufacturer, the manufacturer can provide you with a large amount on the warranty.

The warranty could help you save money. It could even give you peace of mind. Simply because the producer can handle repairs and maintenance throughout the warranty. In case your machine reduces just before the warranty expires, the producer will replace the equipment. The company will never charge additional money to change the equipment.

Conclusion

It is essential to pick the best wet granulation process equipment to your fertilizer plant. In case you are willing to do proper research and speak with multiple manufacturers, there are actually high-quality wet granulation equipment. You can expect to utilize your equipment for extended and lower your expenses cash on maintenance.

Just How Much Should you Invest In To A Commercial Compound Fertilizer Plant?

Would you use compound fertilizer for your personal gardening business? You may have a large commercial agricultural plant your location producing your own personal compound fertilizer. You will have to spend money on different styles of machinery to keep up with your own production levels. However, if you are also producing this for other manufacturers, a bigger facility may be required. The following is an introduction to tips on how to quickly obtain compound fertilizer components to create a commercial plant to make this product frequently.

Different Components With A Compound Fertilizer Plant

How to make npk fertillizer in industry? You will find quite a few different components that must all come together to make the NPK fertilizer that you will need for your personal business. There will be several conveyor belts that will take the materials to each and every location. There can also be a distributor, npk fertilizer equipment, as well as the screening apparatus. The bucket elevator is the thing that will bring everything together, plus you will have a crushing machine. The packing machine, stock bin, and the mixer will be associated with produce this fertilizer on the continuous basis.

The layout of NPK fertilizer making plant

The design of NPK fertilizer production line

The Way To Obtain These Elements At A Discount

The best way to secure the lowest possible prices is to obtain everything from just one distributor. These are generally manufacturers which can be creating the entire apparatus, and will specifically design every component to operate flawlessly with the others. You could have other sources for a variety of components including the granulator, npk mixture fertilizers mixing unit, and in many cases the dryer, but you could find the highest discounts will come from countries like China. You can find individual businesses that produce these systems that will create a great deal of this product.

How To Locate One Which Work Along With Your Business

Some of these companies will offer you an exclusive discount for units they may be currently advertising. They can have older units which may be much less expensive. Moving them out will allow them to have additional space for new and improved models that they can manufacture and distribute. By contacting as numerous businesses as possible, you may get quotes back readily available different companies that will help you. Shipping these individual components may also add to the final cost. It depends upon where your facility is located along with the source of these elements. Eventually, your homework will renew to some company that will offer you a special deal npk compound fertilizer factories which you can use to produce NPK and other sorts of fertilizer.

Disk granulating machine for NPK fertilizer production

NPK fertilizer granulating mahcine

In case you have not yet committed to a quality commercial compound fertilizer plant, it could be a very good investment. Instead of getting the fertilizer that is needed for the business, you can instead purchase fertilizer production line machine that causes it to become for you personally. This will give you ultimate control of the consistency in the fertilizer, and control of what you can produce. Creating this on your own, or for others in your neighborhood, is obviously possible in case you have one of the better compound fertilizer line at your disposal.

How To Improve The Efficiency Of Disk Pelletizer In The Process Of Making Granular Fertilizer?

Disc granulator (also known as pelletizing disc, disc granulator), with simple structure, low cost, convenient maintenance and other characteristics, granulation principle is the same as the rolling round night in southern China, the basic physics in the pulverizer respectively crushed, metered in the mixer mixed well, there is a belt conveyor transmitted to the top of the disc, continuous quantitatively added to the shallow disk, the raw materials in the shallow plate have sprayed down the adhesive bonding, wrapped into granules, with the rotation of the disc in the disc tumbling, gradually increasing.

 

How to manufacturer granular fertilizer with d disc pelletizer? Due to the ability of the disc to automatically classify during rotation, large particles float on top and are continuously unloaded from under the disc, while small particles continue to bond with the newly added material in the disc and tumble until they are discharged. Disc granulator is more used in the production of compound fertilizer, which greatly affects the production efficiency of the entire compound fertilizer production line. Now although the output of the disc granulator is not low, people have the habit of going high, so the requirements for products will be higher and higher, which is also humanized. Therefore, how to improve the production efficiency of the disc granulator should be very important for fertilizer production plant.

 

Disk pelletizer for animal manure fertilizer production

Animal manure fertilizer granulator for sale

The main ways to increase the yield of disc granulators are:

 

First, according to the composition, fineness, viscosity, humidity, temperature and other characteristics of the powder, the water content of the powder is controlled at about 30-28%. You can use a manure dewatering screw press to dry your animal manure.

 

1, the water content is too large, too many balls, the surface of the ball is very sticky, easy to block the surface of the screen;

 

2, how to initially determine the volume of granular water in the granulation manufacturing process: the simplest and practical method – hand feeling method: grab a material ball from the disc granulator, the hand can be a ball, with the finger touch can be released. In this way, there are many particles, the yield is high, and it is not easy to clog the screen surface.

 

Second, strictly control the quality of various raw materials such as fertilizers in strict accordance with the compound fertilizer technology.

Pan granulating machine for making fertilizer granules

Fertilizer granulating machine for sale

1. It is strictly forbidden to use iron blocks, stones larger than 10mm, and wooden blocks larger than 10mm. The quality indicators of rice bran and rice sand are also not many, which seriously affects the yield.

 

2. The particle size of the powder used as compound fertilizer is 70-90 mesh.

 

3. Do a good job in technical training to improve the technical quality and operational skills of workers in conversion of organic waste to organic fertiliser.

 

Third, when selecting a nozzle, it is necessary to grasp the working mechanism of the nozzle: according to the theory of fluid mechanics, it is proved that the greater the pressure, the smaller the through hole, and the larger the droplet diffusion surface. At the same pressure, the nozzle has a small nozzle and a small droplet density; the nozzle is large and the droplet density is large.

 

1. The smaller the size of the feed droplet (or larger), the lower the yield (or higher).

 

2. The denser the feed droplets (or the thinner), the more (or less) the amount of feed liquid, and the higher (or lower) of the discharge.

 

3. In general, B-type spherical spiral or B1 type basic spiral nozzle is the best choice for disc feeder.

 

Good blade, the particle size is uniform and beautiful, the blade material must be 16m, the blade is divided into two pieces, and there is no gap between the two blades.

 

Classification and Difference of Organic Fertilizer Granulator

The organic fertilizer granulator is the main mechanical facility for granulating the fermented organic fertilizer. There are also a wide variety of organic fertilizer granulators. The well-known ones are extrusion granulators, disc granulators, drum granulators, roller extrusion granulators, flat film granulators, and so on. So how do we distinguish them in our work?

Rotary Drum Fertilizer Granulating Machine

The drum granulator is suitable for organic and inorganic materials. In addition, the equipment is easy to operate, flexible in work, and convenient to maintain.

The disc granulator relies on water spray to granulate, because the granulation rate can reach more than 93%. The pelletizing tray is equipped with three discharge ports, which is convenient for intermittent production operations, greatly reduces labor intensity and improves labor efficiency.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

Double Rolloer Granulator for NPK Compound Fertilizer Plant

The particles of the extrusion granulator can be directly bagged. The extrusion granulator is also suitable for metallurgical material particles, refractory material particles, and mineral powder particles. There is no need to add drying equipment when designing an organic fertilizer production line. The investment of the extrusion granulator is small, and the effect is quick, with an annual output of 10,000 to 100,000 tons.

New Developed Goat Manure Compost Pellet Machine

The roller extrusion granulator is a granulating equipment. It is produced by the non-drying process, one-time molding, and the output is 1-1.5 tons/hour and 1.5-3 tons/hour. The organic fertilizer granulator has low investment, quick effect and good economic benefits.

Although there are many types of organic fertilizer granulators, each has its own unique function, and the output will increase if combined with supporting production. After everyone understands these differences, there should be some changes in the use of organic fertilizer granulators.

It is Important to Add Moisture When Producing Organic Fertilizer Granulator

The organic fertilizer granulator requires materials and moisture during the production process. How to add water for good pellet production, how to make the granulator faster and more efficient, the proportion of water added is very important. Next, let me talk about the addition of water to the granulator.

fertilizer rotary drum granulator

In the production process of organic fertilizer granulator, the material is required to have viscosity. Some raw materials are relatively loose after fermentation and it is not easy to pelletize. Some water or binders must be added to increase the viscosity of the materials. The organic fertilizer equipment disc granulator and the rotary drum type fertilizer granulator adopt agglomeration granulation method. During the granulation process, water or binder is added to ensure that the material can be granulated smoothly. The new organic fertilizer granulator adopts wet granulation, and the materials after fermentation can be directly granulated without other processes. The double roll press pelletizer is produced by a non-drying room temperature process, which is suitable for granulating materials with relatively low viscosity or relatively low water content.

Pig Manure Granulation Machine

If the water content of the material is too high, you can add some relatively dry materials in an appropriate amount to neutralize the water content. If the water content is too low, add water in an appropriate amount to facilitate granulation.

Double Roller Powder Granulator

The new organic fertilizer granulator is an organic fertilizer granulating equipment that continues to be updated and reproduced with the development of agriculture, technological improvement, and diverse needs. The new organic fertilizer wet granulator can realize the selection of materials. As long as the various organic substances after effective fermentation can be granulated by the new organic fertilizer granulator, the limitations and obstacles of the traditional process are broken. Moreover, it is not necessary to stop the processing, crushing and drying tasks of the raw materials before granulation, and can directly realize the batching processing and direct granulation. It not only saves a small amount of labor input, but also realizes the effective reduction of costs, but also realizes the improvement of task efficiency, which is convenient and fast, and the effect is satisfactory. The new organic fertilizer granulator also achieves a higher organic content, realizing the exclusive manufacturing of pure organic fertilizers.

The emergence of the organic fertilizer granulator has brought a great contribution to the development of agriculture. Mastering the above knowledge can develop production more effectively.

The Characteristics of Drum Granulator and Disc Granulator

In the organic fertilizer production industry, there are many types of equipment that can make organic fertilizer, and there are different supporting equipment according to different materials. We use poultry manure as raw material to analyze the two different organic fertilizer production of drum granulator and disc granulator.

The advantages and disadvantages of each granulator.

Disc granulation process characteristics:

The operation is intuitive, and the operation of the equipment can be grasped at any time. If an abnormality is found, the size of the particles can be adjusted in time. It is determined by the inclination and rotation speed of the disc, and the inclination and rotation speed of the disc can be adjusted. The control range of the particle size is wide, the adaptability is strong, and the ball formation rate is very high, which can reach 70% to 90%. The livestock manure organic fertilizer disc granulation process has short production process, simple structure, low investment and easy operation, which is more suitable for small and medium-sized enterprises.

Characteristics of drum granulation process:

Steam is introduced into the material layer in the drum to increase the temperature of the granulated material, dissolve the salt of the granulated material, and achieve a high liquid phase volume under low moisture content to meet the liquid phase volume required for material granulation. At the same time, the amount of evaporated water in the drying process is reduced. The inner wall of the drum is lined with a number of soft rubber plates or polypropylene plates, and there are vent holes at the corresponding positions on the cylinder. When the inner lining turns from the bottom to the upper with the cylinder at the same time, the inner lining sags due to its own weight, thereby causing adhesion The material on the inner lining falls due to gravity to achieve the function of automatically cleaning the conglomerate. During the operation, the operator can observe the ball formation of the material at any time, and take corresponding measures in time as needed to ensure the normal operation of the system.

There are quality pan granulator and rotary drum granulator in FPC. Welcome to our website to buy granulation machines.

 

Installation and Commissioning of Rotary Drum Granulating Machine

1.Installation

After the machine shows up at the production line, it is introduced as per the mechanical cycle. It is called attention to that height and flat position, slanted establishment, tendency is 2-5 degrees (which can be changed by clients). The section and transmission casing of the machine have foot openings, which can be introduced on concrete.

The all out thickness of the pad plate between the base and the establishment of the machine should be close to 30-35 inches.

1)The tallness of each base is changed by the bamboo pad plate to arrive at the tendency of the chamber;

2)The change of each base is appropriate for setting the chamber on the section and changing the supporting wheel;

3)Installing the transmission part of the granulator;

4)After the change of the supporting wheel, transmission gadget and chamber is appropriate, the concrete is poured. Following 8-10 days, the concrete is set, the no-heap test is begun;

5)Commissioning technique for body position:

a.Install two equal steel wires on the full length of the left and right sides of the body. The breadth of the steel wires is 0.5-1mm and check the degree of the steel wires with a flat instrument.

b.Put down two line drops digression to the wheel belt along the different sides of the granulator on the wheel belt.

c.Measure the good ways from the wire to the drop to identify the body’s flat position.

d.Detecting the overall vertical height of the most noteworthy purposes of the two wheels to check the situation of the body on the vertical plane;

e.Adjust the undercarriage towing boat to make the body in the correct position;

2.No-load trial:

1)The temperature of the orientation should rise consistently for 8 hours without ground break. The temperature of the direction ought not be higher than 50 C toward the finish of the trial.

2)The commotion of cog wheels should be uniform, not high or low.

3)No genuine wear and scraped spot of orientation will be seen in the wake of appointing.

More Information: https://fertilizerplantequiment.com/

Rotary Drum Granulator For Large Scale Fertilizer Granulation Plants

If you would like to purchase materials for a large scale fertilization granulation plant, you will need to get all of the components for a large scale fertilizer granulation plant. It is within the drum that this process can occur. There are many different components that all work together for this specific process. If you would like to have the largest facility available, you must choose from many of the top models that are currently available. Here is an overview of how a granulating machine with rotating drum works, as well as where you can purchase a large scale fertilizer granulation plant for your business.

How Does A Rotary Drum Granulator Work?

These drums work through the process of rotation, taking a fine powder or material, and binding it together into something larger. This will create articles or granules which can be then sold to companies that need them. The speed of the drum, its size, and its overall capacity can contribute to how much material can be made. If you are looking for the largest one available, you may have to purchase this from a larger business that also sells fertilizer granulation plants.

What Is A Fertilizer Granulation Plant?

This is a plant that is designed to produce fertilizer balls through the granulation process. Effectively, it takes what would be fertilizer, and by placing it in a rotary drum granulator, will create pallets that can be sprinkled onto crops. As the pellets decompose, this material is going to be sent into the soil as long as the crops receive consistent watering. If this is done regularly, it is possible for farmers to see a higher yield in crop production as long as they can produce high caliber fertilizer pellets that can be used in their business.

It is very important for anyone with a large farming business to have their own rotary drum granulator. These are designed to work with the largest scale fertilizer granulation plants. It is essential that you obtain this from a business that has been in the industry for decades. They will be implementing the most pertinent technology that can help produce pellets of all different sizes that can be used for fertilizer. Once you have set everything up, it will be very easy to produce the fertilizer that you will personally need. Anything above this amount can be sold to businesses at the highest possible price point. However, even when doing so, you are likely going to help them save a lot of money when fertilizing their crops.

Professional fertilizer equipment supplier: https://fertilizerplantequiment.com/