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Category Archive : production line for organic fertilizer

Our In-Vessel Compost Machine Factory Selection Tips

A very unique form of compost machinery that you can use with a massive is named in-vessel composting. This really is a method that involves placing all of your current compost inside a container, building, or some sort of vessel that can be manufactured from metal or plastic. There are people that have used concrete bunkers before, so long as there is proper airflow. If they could control the temperature, allowing the spot to be a bioreactor, the aerobic bacteria decomposition from the compost with cause the conversion from it into fertilizer. If you wish to obtain one of these unique compost machine factories, this is tips on how to select a business which is selling them.

Understanding In-vessel Composting

Upon having chosen a automatic composting system to position the compost in, you must regulate the airflow. This can be achieved through buried tubes, ones that can have air forced into them, under significant amounts of pressure. It biofilter are frequently used, plus degrees of moisture and also the temperature is going to be monitored all the time. Aerobic decomposition conditions will likely be met, creating the conversion of this material inside a timely way. So where do you find a manufacturer that will create entire factories which will converting chicken manure to fertilizer in this way?

In-vessel composting system for organic fertilizer production

Smart composting machine for sale

How Will You Purchase An Entire Factory That Performs This?

If you purchase an entire factory, you might be producing tons of this material every month. You will get multiple containers, filled up with plenty of compost, which can be all regulated automatically. There are often manual and fully automated machinery required for composting you could choose from. However, you have to look at the risks as well. You can find chemicals that may be produced within this process that really must be filtered out in order to avoid the chance of contaminating people utilizing the system. Simply locate a company that are experts in farm composting machine and they will likely use a factory similar to this accessible for use.

How You Can Manage The Whole System

To control the complete system, you should utilize not merely electronic sensors and systems, but additionally individuals who can monitor the entire organic manure manufacturing plant. By way of example, a process that may be electronic may be unable to detect offensive odors which could possibly be the result of anaerobic decomposition. Volatile organic compounds will also be produced, which is the reason you should put in a biofilter. In case the bio fertiliser making system is set in place properly, as well as your workers are educated to make use of this factory, it can lead to higher degrees of production with safety under consideration.

In-vessel composting system for sale

In vessel composting machine for organic fertilizer

In-vessel composting systems happen to be used for quite a while. They can be highly efficient, yet needs to be managed within an even higher-level of efficiency to guard those managing the entire factory. These are generally often delivered in multiple shipments. Placing everything together is going to take time. However, once it is actually fully functional, you will have entry to an original system for composting virtually any type of manure into fertilizer in record time. Discover more about in-vessel composting systems today.

Disk Granulating Machine Increase The Efficiency Of Your Fertilizer Making Plant

Should you produce a lot of grain by using an annual basis, you might be utilizing a disc pelletizer. They are granulators, designed in the form of the pan, that can produce this fertilizer through rotation and agitation from the pan itself. You should use these discs with a continual basis. Based on the manufacturer, they can last for what could be given that several decades. However, if you wish to produce good-quality organic fertilizer, you will have to possess the best disc pelletizer on the market which means your business may benefit.


Just How Do Disc Pelletizers Work?

The content for the fertilizer that you are going to be producing is going to make its way to the pan. The granulating pan machine will be spinning at a rapid pace, in an angle, to ensure the pellets may be produced. As it spins, the globules in the material will condense together. This will likely lead to the formation from the pellets that you uses to your farm. You can even make use of a refined granulator product of the sort to obtain higher quantities of productivity in procedure of making chicken litter fertilizer.

Disk pelletizer for making animal manure fertilizer

organic fertilizer granulator for sale

How For Top Level Diameter To Your Pellets

There are a handful of settings and measurements to consider when picking a pan granulator to produce npk pellets. To begin with, you must take into account the diameter of your pan itself. It comes with an adjustable switch to the speed from which the pan will almost certainly spin. You can even adjust, typically manually, the angle of the pan. Another thing to consider when attempting to attain a particular capacity, pellets size, and shape of the pellets, is the particular material that you are using. However, when you are just looking for the very best diameter, the speed of the pan granulator can often affect how wide or narrow the diameter will probably be.

Further Things To Consider When Working With A Pan Granulator

There are other considerations to help make when attemping to make compound fertilizer for sale. You must consider feedstock bulk density, the preconditioning of that material, and merely tell corrosive or abrasive that material will probably be. In fact, most of the disc pelletizers that you are likely to use are made by using a material called carbon steel. You really should switch to stainless-steel instead when you are not getting the top results you are expecting when producing this fertilizer. You may also obtain a larger diameter disc and get a comparable purpose.

Regardless if you are making fertilizer granules for sale, a disc pelletizer is a good tool to generate these materials. Always consider safety for your main concern when producing these pellets. The fabrication technique itself, plus the measure of dust involved in this procedure, should be a factor before beginning. To keep everyone safe, simply stick to the recommended guidelines for the kind of material to utilize and ways to put in place the full system. Finally, consider the type of binding material that you are using with all the pellets to make sure that your disc pelletizer can produce organic fertilizer pellets that will be simple to operate and package.

What Are the Steps Required to Make Pig Manure Organic Fertilizer?

Pig manure organic fertilizer is an organic fertilizer made from pig manure after a series of processing. The fermented pig manure is an ideal fertilizer, which can make the soil loose and fertile and provide sufficient nutrients for the growth of crops. So what steps are required for the production of pig manure organic fertilizer? The following FPC pig manure organic fertilizer equipment manufacturers will take you to find out.

Granular and powder organic fertilizer production line

First, the raw materials such as pig manure should be fermented and decomposed. The whole fermentation process can kill the harmful bacteria in it. The fermentation process is a more important step in the production process of organic fertilizer.

Second, the next step is material crushing, using organic fertilizer semi-wet material crusher to preliminarily decompose the raw materials.

self propelled compost turner

Third, ingredients are a key step in fertilizer production. It is mainly to add appropriate ingredients in proportion to enrich the organic matter content of organic fertilizers and improve the quality of fertilizers.

Fourth, after the material is evenly stirred, it is the granulation step. The mixed material is made into the required granules, which is especially suitable for materials with relatively high viscosity. The effect of granulation will be directly related to the quality of the finished organic fertilizer, so this is also the whole process. Important steps in the production process.

Fifth, the temperature of the material will become very high after the drying process, and then the temperature needs to be lowered, and cooling equipment is required here.

Cow Manure Granulation Machine

Sixth, screening is to screen out unqualified material particles, and unqualified materials will be returned to the production line for reprocessing. The use of organic fertilizer screening equipment here can save labor and has the advantage of high efficiency and easy operation.

Seven, the container used for stirring must meet the requirements of the production process, such as pressure resistance, high temperature resistance, medium corrosion resistance, and ensure the cleanliness of the product. Because the materials are different, the manufacturing process and structure of the mixing container will also be very different.

Eighth, the transportation is to transport the finished organic fertilizer to the place where the terrain is relatively high, and prepare for convenient storage.

Vertical Fertilizer Material Crushing Machines

Vertical Fertilizer Material Crushing Machines

Nine, packaging is the last link in the production of pig manure organic fertilizer, in order to protect the finished product during the circulation process, and at the same time to facilitate sales.

Fermentation turners, pulverizers, mixers, granulators, dryers, screening machines, packaging machines, etc. are needed in the process of producing pig manure organic fertilizer. The above are all the steps for producing pig manure organic fertilizer. You can refer to it and hope to bring some help to your work. If you still have questions or needs about organic fertilizer production, please feel free to visit FPC organic fertilizer equipment factory.

Why Is the Market Demand for Organic Fertilizer Equipment so High?

As a new type of mechanical equipment, organic manure fertilizer processing machinery equipment is a very popular mechanical equipment. The development in recent years has been recognized and favored by everyone. The future development of organic fertilizer equipment is still relatively optimistic.

Organic fertilizer equipment has a high position in the proportion of fertilizer production. Therefore, organic fertilizer is indispensable. Many savvy businessmen regard the investment in organic fertilizer production line as a very promising commercial project. This has greatly stimulated the rapid rise of organic fertilizer equipment manufacturers and can also bring us a lot of High economic benefits! So what are the characteristics of organic fertilizer equipment that can make the market demand so much? FPC will answer you one by one.

Granular and powder organic fertilizer production line

  1. Organic fertilizer equipment is a kind of chicken and pig manure as the main raw material, adding a certain amount of nitrogen fertilizer, phosphate fertilizer, potash fertilizer, magnesium sulfate, ferrous sulfate and other substances, and fermenting rice bran, yeast, soybean meal and sugar for a certain period of time as biological organisms Grain, under the action of sulfuric acid, mixed fermentation equipment to make biological fertilizer.
  2. FPC organic fertilizer production equipment has compact structure and advanced technology. It uses some beneficial microorganisms to promote the rapid decomposing of organic wastes such as livestock and poultry manure. It adopts a unique pool-type continuous aerobic fermentation technology to quickly decompose and remove water from organic wastes. , Sterilization and deodorization, to achieve the purpose of harmlessness, reduction and resource treatment, short fermentation period (7-8 days), low energy consumption, and stable product quality.
  3. Intelligent and automatic control of the turning process of fermented materials. Under the action of the vertical and horizontal traveling mechanism, the high-speed rotating rake will continuously toss and scatter the fermented materials and produce a certain displacement, so that the materials in the tank are regular, The gradual backward movement is equidistant, thus forming a continuous aerobic fermentation process.

How to Distinguish the Size and Investment Cost of Organic Fertilizer Equipment?

What are the large-scale organic fertilizer equipment? The so-called large-scale organic fertilizer production equipment generally refers to organic fertilizer equipment with a large production scale and relatively high investment cost, and can also be called a large-scale organic fertilizer production line. Due to the small production scale of the small-scale organic fertilizer production line, manual auxiliary operations are required in many links, and it is difficult to complete the processing and large-scale production of a large number of raw materials. There are more and more large-scale concentrated breeding areas, which will inevitably cause small-scale organic fertilizer production enterprises to gradually shift to large and medium-sized organic fertilizer production enterprises, and the construction of large-scale organic fertilizer equipment and production lines has also become an inevitable choice. Today, I will talk to you about the topic of large-scale organic fertilizer production equipment.

Granular and powder organic fertilizer production line

First, let’s understand how to distinguish the size of the organic fertilizer equipment and the investment cost

  1. According to the output, the production of 1 ton of organic fertilizer per hour is a small-scale organic fertilizer production equipment (small-scale organic fertilizer production line), and the price is generally between 30,000-60,000 dollars, which can meet the needs of families and small farms.
  2. According to the output, the production of about 5 tons of organic fertilizer per hour is a medium-sized organic fertilizer production equipment (medium-sized organic fertilizer production line), which is the best medium-sized organic fertilizer production equipment in the market and customer evaluations, and it is also in large market demand. The investment price Generally between 60,000-100,000 dollars.
  3. According to the output, the production of more than 10 tons of organic fertilizer per hour is a large-scale organic fertilizer production equipment (large-scale organic fertilizer production line), which is an essential equipment for large-scale organic fertilizer production and processing enterprises, and is generally used in large-scale fertilizer processing enterprises. The investment price is more than $100,000.

What Is the Function of Organic Fertilizer Production Line Equipment?

The production line of organic fertilizer not only effectively solves the environmental pollution caused by organic wastes in livestock and poultry breeding, but also reduces the eutrophication of surface waters caused by pollution. It is also conducive to improving the safety and quality of agricultural products and providing green food and food for humans. Organic food has laid a good foundation, and the ecological and environmental benefits are extremely significant.

The raw materials of organic fertilizer come from livestock manure, animal and plant residues or agricultural production wastes, and contain a large amount of organic matter, which can provide comprehensive nutrition for crops. The organic fertilizer production line is a special processing equipment for organic fertilizer, which is widely used in agricultural development and has gradually become an indispensable machine for agricultural development.

Organic Fertilizer Production Line Flow Chart

The organic fertilizer produced by organic fertilizer production line can improve the soil, increase organic matter, and have good fertilizer efficiency. Not only can it increase soil organic matter and improve soil physical and chemical properties, but it can also be used as feed to return to the field. To improve the poor soil physical and chemical properties, the soil nutrient content is low, the nutrient is unbalanced, and the water, air, and heat conditions in the soil are not coordinated, and the soil biological condition is poor.

Powdery organic fertilizer production line

The organic fertilizer production line has realized the circular development of agricultural resources, not only solving environmental pollution, but also turning waste into treasure by using renewable resources. The organic fertilizer production line technology gradually promotes the combined use of decomposed substances and chemical fertilizers in a planned way, with decomposed substances as the mainstay, and chemical fertilizers as the supplement. Then slowly reduce the amount of chemical fertilizers and increase the amount of decomposed substances. In the end, the effect of using only decomposed substances and using no or as little chemical fertilizer as possible is achieved. The bio-organic fertilizer production line realizes true circular agriculture and green agriculture.

5,000 Tons of Organic Fertilizer Pellet Production Line Configuration

The organic fertilizer production line with an annual output of 5,000 tons is a small organic fertilizer production line, and its configuration includes: fermentation turning machine, grinder, granulator, dryer, and screening machine. If necessary, automatic packaging machines, etc. must be prepared. These equipments are generally indispensable. In fact, these equipments have different preparation parameters and different specifications, such as pelletizers, disc type pelletizers, and new types of pelletizers. The same is true for other equipment, of course, there are differences in prices, so everything depends on your specific situation. What you need, we can customize different equipment according to your needs. A small organic fertilizer production line has low investment cost and is easy to use. It can not only meet the needs of local fertilizers, but also meet the needs of surrounding markets.

Detailed description of the configuration of the production line with an annual output of 5,000 tons of organic fertilizer pellets:

  1. Fermentation composting turner machines: directly put the materials into strips, and use a wheeled compostturning machine to ride on the pile for fermentation. Using tank fermentation, you need to build 1-5 fermentation tanks with a width of 3 meters and a length of 40-60 meters according to your production scale. The fermented product is continuously put into the fermentation tank, and the groove turning compost machine is used for fermentation, which can achieve the purpose of water regulation, uniform stirring, deodorization and dehumidification. In this way, a lot of labor can be saved, and the purpose of being fully decomposed can be achieved.
  2. Crusher: The large debris and stones in the sieved organic fertilizer are separated and crushed, so that it is beautiful and can ensure the quality of the product.
  3. Granulator: After crushing and mixing the material, it is granulated.
  4. Drying machine: drying and cooling the manufactured particles.
  5. Screening machine: sieving the fermented organic fertilizer to separate the bulk and debris fibers inside, which is convenient for the next step of crushing, granulating and packaging of semi-wet materials.
  6. Packing machine: granulate organic fertilizer particles for direct packaging and sales.

How Should the Organic Fertilizer Production Line Be Equipped?

The construction of the organic fertilizer production line is related to many aspects. Manufacturers often encounter many problems when building organic fertilizer production lines. I don’t know how to choose the machines needed in each link and how to produce organic fertilizer with high quality and high price. Let me explain to you how to build an organic fertilizer production line correctly.

Generally speaking, the production of organic fertilizer can be divided into four major steps: fermentation-crushing-granulation-drying-packaging. These necessary steps also have more extended procedures, such as stirring, cooling, screening, and coating.

How the customer chooses an organic fertilizer production line often depends on the raw materials needed to make organic fertilizer. For example, in the crushing process, different crushers are selected according to the water content of the raw materials. Usually, we should use a semi-wet material pulverizer to crush the raw materials with higher water content. If it is dry material, such as dry cow dung and sheep dung, we can use a vertical grinder to crush it. In the granulation process, we recommend different types of granulators according to the fiber size of the raw materials. We usually use discs or drum granulators for finer fiber raw materials, such as chicken manure. The coarser fiber materials use flat film extrusion granulator, such as cow dung, straw and so on. In the drying process, if the budget is sufficient, we often recommend that customers install a cooler after the drying process, which is mainly to prevent the agglomeration caused by overheating of the particles. In the later stage of granulation, there are also optional processes such as coating and polishing. These are all procedures for “beauty” for the finished product, making the granules more beautiful, neat and attractive.

The Organic Fertilizer Granulator Manufacturer Tells the Characteristics of the Organic Fertilizer Production Line

The emergence of organic fertilizer production lines has greatly improved the efficiency of organic fertilizer production. Nowadays, many manufacturers have established organic fertilizer production lines in order to speed up the production of organic fertilizers. So today, organic fertilizer granulator manufacturers will talk about organic fertilizer production. Features, let everyone know more about the organic fertilizer production line.

organic fertilizer pan granulation line

The organic fertilizer granulator manufacturer summarizes the characteristics of the six organic fertilizer production lines:

(1) Fully automatic. The organic fertilizer production line is composed of three parts: an automatic batching system, a mixing system, and a quantitative packaging machine. It is controlled by a computer and is fully automated. Greatly reduce the staff and labor intensity.

(2) High precision. The batching system is computer controlled, electronic weighing, and the ratio is strictly controlled. For various ingredients, the error after electronic quantitative packaging is less than one thousandth.

(3) Large output. The designed output of organic fertilizer production line is 8T~30T per hour, and there are three specifications to choose from. This fully solves the contradiction of organic fertilizers due to the strong seasonal concentration of ingredients.

(4) New technology.

(5) Easy to manage. The main control room of the production line can monitor the running status of each component equipment, high-speed 485 or 232 communication interface, convenient to connect with printers and computers, can store 20 kinds of formulas, and truly modernize production management.

(6) Strong adaptability. Suitable for a variety of harsh site environments, including alpine and humid areas.

Cow dung organic fertilizer production line

The above is the explanation of the organic fertilizer production line by the organic fertilizer pelletizer manufacturer. Only by understanding the organic fertilizer production line can we produce high-efficiency and high-quality products.