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Category Archive : Making Cattle Dung Fertilizer Granules

What Should You Know About Aerobic Composting in The Process Of Making Organic Fertilizer?

First, the classification of compost

 

Plant material such as crop stalks, green manure, weeds, etc., mixed with soil, human excrement, garbage, etc., and is decomposed by aerobic microorganisms. It is mostly used as base fertilizer, and the application amount is large, which can provide nutrients and improve soil properties, especially for improving sandy soil, clay soil and saline soil.

 

The method of making compost manure are divided into high-temperature composting and ordinary composting according to different raw materials. Aerobic method of composting uses plant matter with high fiber content as the main raw material. It is composted and fermented under aeration conditions, producing a lot of heat, and the temperature inside the compost is high (60-70 ° C), so it is fast decomposed, composted quickly, and has high nutrient content.

 

The high temperature fermentation process can kill the germs, insect eggs and weed seeds. Ordinary compost is generally mixed with more soil, the fermentation temperature is low, the composting process is slow, and the composting time is long. During compost fertilizer from cow dung, the chemical composition of nutrients is changed, the ratio of carbon to nitrogen is reduced, the mineral nutrients that can be directly absorbed by plants increase, and humus is formed.

Wheel type composting machine in fertilizer plant

Commercial compost turner for sale

 

1. High-temperature composting method, in the leeward and sunny place near the water source, according to the proportion of straw, manure, animal and plant residues, sludge, etc., add some manure containing pyrolytic bacteria (such as mule manure or its extract) or fermented manure Stacked compost. The temperature in the compost is controlled at about 60°C for about half a month, which can fully kill the pathogenic bacteria, parasite eggs and weed seeds in the compost. Live maggots, pupae, or newly emerged adults.

 

2. Common composting method, composting is carried out under anaerobic conditions. Generally, semi-pit composting is used, that is, a rectangular pit is dug, and organic fertilizers such as straw, manure, animal and plant nitrogen sources and soil are piled up layer by layer. Shape it into a steamed bun, press it tightly, and turn it over after 1 month. Put the poorly decomposed one at the bottom and seal it with soil. 1-2 months in summer and autumn, and 3-4 months in winter. This composting method is convenient to make fertilizer, but it takes a long time and the degree of decomposing is uneven.

 

2. Good conditions for compost to decompose

 

1. Moisture. Maintaining proper water content is the primary condition for promoting microbial activity and compost fermentation. Generally, 60%-75% of the maximum water holding capacity of the compost material is appropriate. You can use a de-watering machine to adjust water in your raw materials.

 

2, ventilation. Maintaining proper air in the heap is conducive to the reproduction and activity of aerobic microorganisms and promotes the decomposition of organic matter. When composting at high temperature, more attention should be paid to the tightness of the stack to facilitate ventilation. Therefore, you need a manure compost machine.

 

3. Maintain a neutral or slightly alkaline environment. An appropriate amount of lime or calcareous soil can be added to neutralize and adjust the acidity and promote the reproduction and activity of microorganisms.

 

4. Carbon to nitrogen ratio. The carbon-nitrogen ratio for the normal decomposition of organic matter by microorganisms is 25:1. The carbon-nitrogen ratio of legume green manure is 15-25:1, the weed is 25-45:1, and the grass stem is 60-100:1. Therefore, according to the type of compost material, an appropriate amount of high nitrogen-containing substances should be added to reduce the carbon-nitrogen ratio and promote microbial activity. Some bases make their own organic fertilizers by purchasing chicken manure, pig manure, etc., while livestock and poultry manure cannot be used directly, and must be fermented and decomposed before they can be safely used. The immature organic fertilizer contains certain pathogenic bacteria, viruses, nematodes, root mites, weed seeds, etc., which lead to frequent plant diseases and overgrown weeds in the field; at the same time, the immature organic fertilizer produces harmful gases during the process of composting chicken manure for fertilizer, which is easy to cause burning. Root, soil water shortage and other hazards.

The process od composting cattle manure

Cattle manure compost turning machine for sale

3. Stacked materials

 

It is mainly composed of main material, auxiliary material, leavening agent or quicklime. The main material is cow, sheep, pig, and rabbit feces, accounting for about 80%; the auxiliary materials are various crop straws, fungus residues, litter, sawdust, etc., accounting for about 20%; other: starter (if conditions can be purchased, no need)

 

Fourth, the composting period

 

During spring, summer and autumn, the outdoor temperature is kept above 20℃ for composting.

 

5. Venue selection

 

Choose open land with sunny, slightly higher terrain, favorable drainage and convenient transportation.

 

6. Stacking method

 

The preparation of organic fertilizer is to mix the main materials and auxiliary materials, adjust the moisture (the moisture is controlled at about 60%), build the pile (2 meters wide, 1 meter high, and the length is not limited), and seal the pile (each 1-2 meters in the pile is inserted into the pile). Ventilation holes or small handfuls of corn stalks, provide oxygen channels for microorganisms, cover with plastic sheets), turn the heap (when the temperature in the heap reaches 60 ℃, turn the heap with a compost turner machine).

 

7. Decomposition check

 

The organic fertilizer must be fully decomposed. Criteria for decomposing completion:

1. The heap temperature drops below 40°C and remains unchanged.

2. The humidity of the compost is below 35%, there is no odor of raw materials, and there is a slight smell of ammonia.

3. The decomposed compost is dark brown, and the juice is light brown or colorless.

4. White hyphae are produced in the heap.

 

What Is the Working Principle of the New Organic Fertilizer Granulator?

Application range of the new type organic fertilizer granulator machine: This machine is especially suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, and the better the quality of the pellets. Typical application materials: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. This machine is suitable for direct granulation of organic fertilizer after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

The working principle of the new organic fertilizer granulator

The new organic fertilizer pelletiser uses the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously realize the process of mixing, granulating, spheroidizing, and densification of the fine powder in the machine, so as to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥90%. The particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the rotation speed The higher the particle size, the smaller the particle size, and vice versa.

Organic fertilizer raw materials (animal manure, domestic garbage, dead branches, rotten leaves, biogas residues, waste bacteria, etc.) are fermented into a semi wet material pulverizer for pulverization, and then elements such as nitrogen, phosphorus and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to make the contained mineral elements reach the required standard, then a mixer is used to stir, and then enter the new organic fertilizer granulation mechanism to granulate, after it is dried, it is sieved by a sieving machine, and qualified products are packaged , The unqualified return to the granulator for granulation.

Now this new type of organic fertilizer wet granulator is loved by the majority of users. FPC wet organic fertilizer granulator adopts a new production process, which is energy-saving and environmentally friendly and trustworthy! Welcome to our website for consultation. https://www.fertilizerplantcost.com/new-type-organic-fertilizer-granulator/

 

The Characteristics of Drum Granulator and Disc Granulator

In the organic fertilizer production industry, there are many types of equipment that can make organic fertilizer, and there are different supporting equipment according to different materials. We use poultry manure as raw material to analyze the two different organic fertilizer production of drum granulator and disc granulator.

The advantages and disadvantages of each granulator.

Disc granulation process characteristics:

The operation is intuitive, and the operation of the equipment can be grasped at any time. If an abnormality is found, the size of the particles can be adjusted in time. It is determined by the inclination and rotation speed of the disc, and the inclination and rotation speed of the disc can be adjusted. The control range of the particle size is wide, the adaptability is strong, and the ball formation rate is very high, which can reach 70% to 90%. The livestock manure organic fertilizer disc granulation process has short production process, simple structure, low investment and easy operation, which is more suitable for small and medium-sized enterprises.

Characteristics of drum granulation process:

Steam is introduced into the material layer in the drum to increase the temperature of the granulated material, dissolve the salt of the granulated material, and achieve a high liquid phase volume under low moisture content to meet the liquid phase volume required for material granulation. At the same time, the amount of evaporated water in the drying process is reduced. The inner wall of the drum is lined with a number of soft rubber plates or polypropylene plates, and there are vent holes at the corresponding positions on the cylinder. When the inner lining turns from the bottom to the upper with the cylinder at the same time, the inner lining sags due to its own weight, thereby causing adhesion The material on the inner lining falls due to gravity to achieve the function of automatically cleaning the conglomerate. During the operation, the operator can observe the ball formation of the material at any time, and take corresponding measures in time as needed to ensure the normal operation of the system.

There are quality pan granulator and rotary drum granulator in FPC. Welcome to our website to buy granulation machines.

 

What a semi wet crusher do for your fertilizer?

Semi wet material crusher is suitable for crushing the mass after fermentation in the process of organic fertilizer production, and is one of the indispensable crushing equipment in the organic fertilizer production line. At the same time, it is widely used in chemical industry, building materials, mining industry and other industries.

The crusher adopts high strength crack resistant carbide chain plate, and the speed is synchronous during the crushing process. The design of feed and outlet is reasonable, the crushed material is uniform, and it is not easy to stick to the wall and easy to clhatean.

The semi wet material crusher is a single rotor. The main working parts are rotors with steel chains. One end of the chain is connected with the rotor, and the other end of the chain is equipped with a ring chain made of wear-resistant steel. Organic fertilizer crusher is a kind of counter attack crusher, which smashes the block by high speed rotating chain.

Semi wet material crusher always adheres to the high-efficiency development of technology and quality, continuously improves the technical level of the pulverizer, and promotes the market value of the whole equipment industry. The key to the quality of the semi wet material crusher is the quality of the hammer. Hammer head directly contact and impact material, which is most easy to wear.

Therefore, it is of great significance to select the hammer head of semi wet material crusher with good quality for its long-term use. The semi wet material crusher adopts titanium tungsten alloy hammer head. The production technology is based on the production of high manganese steel hammerheads for inlay casting improvement, which greatly improves the toughness and impact resistance of the high manganese steel hammerheads.

Semi wet material crusher plays an important role in shortening the process of organic fertilizer manufacturing and composting, reducing equipment investment and saving operation cost. This machine is an ideal machine for chemical fertilizer production and processing units.

More details, welcome go to https://www.fertilizer-plants.com/fertilizer-grinder/

Cow Manure Fertilizer Granules Making Machine

We hope to draw your attention to our new type of cow manure pellet machine for organic fertilizer. These machines are easy to use and efficient. You may think, why not directly deal with organic matter through granular press, but directly treat organic matter. If organic fertilizer is not treated, its economic value will not be fully utilized. Our machines will provide you with economic value to become farmers or investors.

How to make fertilizer granules with cow dung?

Dung drying: due to the high moisture content of cow dung. Therefore, the first step in the granular fertilizer plant is drying. The drying process of animal manure is different from that of biomass. Otherwise, high moisture content will block the crusher. During this process, the moisture content of fecal waste should be dried to less than 40%.

Fertilizer crushing: fertilizer will become loose after drying. Then the vertical crushing machine can crush it into powder with diameter of 2-5mm.

Manure granulation: after crushing, feces can be granulated. In the fertilizer granulator, fertilizer will be extruded into granular products, called fertilizer granules or fertilizer granules.

Pellet cooling: a cooler is required to cool hot fertilizer pellets. Particles can then be stored or used.

If you are interested in purchasing our fertilizer granule manufacturing machine, or building cow dung granule production line. You can provide us with specifications based on the organic materials to be used, the source of power, the expected production of fertilizer granules per hour and the budget requirements. With this information, high quality talents in ShunXin Company are able to design and deliver efficient granulators customized to your specifications. No matter what kind of livestock or poultry manure you choose, they will provide your soil with organic matter, beneficial microorganisms and the benefits of essential nutrients.