My Blog

Are you in the business of fertilizer manufacturing and looking for innovative ways to enhance your production process? Look no further! The new type organic fertilizer granulator offers advanced technology and numerous benefits that can revolutionize your fertilizer manufacturing process.

New Type Organic Fertilizer Granulator

1. Enhanced Granulation Efficiency

The new type organic fertilizer granulator is designed to optimize the granulation process. With its unique combination of high-speed stirring and centrifugal force, it ensures efficient and uniform granulation of organic materials. It maximizes your production efficiency by minimizing material wastage and reducing processing time. This leads to higher production capacity and improved granule quality, allowing you to meet the growing demand for organic fertilizers effectively.

2. Versatile Application

One of the standout features of the new type organic fertilizer granulator is its versatility. And its versatility makes it a perfect fit for various organic materials. Whether you are using livestock manure, agricultural waste, or other organic resources, this granulator can handle them all. By offering flexibility in processing different materials, it allows you to adapt and optimize your fertilizer recipes to meet the specific nutritional needs of different crops and soil conditions.

Materials for New Type Organic Fertilizer Granulator

3. Customized Granulation for Varied Crops

Different crops have different nutrient requirements. This granulator offers flexibility in granule size and composition, allowing you to customize the fertilizer according to the specific needs of various crops. That means creating healthier plants and higher yields. Powered by advanced technology, this machine provides precise control over the granulation process, ensuring consistent size, shape, and density of the granules.

4. User-Friendly Operation

New type organic fertilizer granulator is designed with user convenience in mind. Easy operation and maintenance make it accessible even to those new to fertilizer production. Its intuitive interface and hassle-free maintenance ensure a seamless user experience.

5. Cost-Effectiveness in Production

As a farmer or fertilizer manufacturer, cost-effectiveness is always a crucial factor. The organic fertilizer granulator can be your ally in achieving significant cost savings. By improving granulation efficiency, minimizing material wastage, and reducing processing time, it optimizes the utilization of your resources. Furthermore, producing organic fertilizers on-site reduces dependency on expensive commercial fertilizers, allowing you to save on procurement and transportation costs in the long run.

Conclusion

By embracing this new type granulation machine, you can enhance granulation efficiency, accommodate various organic materials, improve nutrient retention, promote sustainable agriculture, and provide cost savings, which create an invaluable asset for farmers and fertilizer manufacturers. For specific product features and details, please refer to: https://www.fertilizerproductequipment.com/new-type-organic-fertilizer-granulator/ and consult with us.

Should you own a farm, and you will have usage of loads of animal manure, you might want to consider producing your very own fertilizer pellets. It’s a great way to fertilizer soil without having to spend a large amount of money fertilizer. Other businesses may provide this for you, yet it will be far more expensive than if you produce it on your own. Should you be ready to get an inexpensive animal manure pellet machine, you have many different types to pick from.

How Do These Machines Work?

A professional business involved with farming will require a considerable amount of fertilizer. In some instances, these same businesses may also be raising animals like sheep, cattle, goats, along with other animals that men and women consume. Whenever you get a granulator for making animal manure fertilizer, it is possible to consider the manure that is certainly created by these animals in converted easily into fertilizer. They may be produced as spherical pellets, or elongated pellets, based upon the machine you are using. You will also need to have a method of storing the pellets once they are made, or transporting them if you are intending to offer these to other businesses.

Chicken manure granulator for sale

Four Various Kinds Of Manure Pellet Machines

Maybe the most recognizable manure pellet machine will be the disc granulator. This is caused by its unique design and size. It could be added quickly to the production line for the roll-out of fertilizer pellets. Very compact in design and size, it uses a very simple working process. The mix water, the fertilizer, and the rotating disc, will allow these pellets to get produced. Three of the other manure pellet machines add a rotary drum churning granulator, a manure pelletizer, along with a standard rotary drum granulator.

Just How Do These Machines Work?

Many of these machines function in the same way. They normally use centrifugal force in order to make the pellets. The spinning motion of your drum, or maybe the pan, can provide this particular rotation. There are different components based upon the one which you opt to use. There will be a rolling belt, driving mechanism, gears, and also the machine body itself. Because the powdery manure agglomerate, combined with water, actually starts to rotate, the pellets can be made in mass quantities. As soon as they have dried and solidified, they are often stored or employed for your crops.

Animal manure fertilizer granulator for sale

Where Are You Able To Locate These For Sale?

It is easy to obtain more than one of these systems from many reliable businesses. If you are happy to pay more income, you might have one delivered quickly with the local business. Another choice is to get one from the company which is outside of your personal. Foreign businesses have been producing these for many years. It will enable you to produce as much from the fertilizer pellets since you need inside the exact consistency required for your soil. By combining these materials every day, you are able to feel certain that you can expect to never have to bother about needing fertilizer for your personal crops.

Whether you are utilizing a pan granulator, or possibly a rotary drum granulator, they are unique systems for producing fertilizer pellets from manure. If you do have access to tons of manure from farm animals, you will probably never use up all your fertilizer to your business. Whatever the kind of animals that you raise, all that you can use for this particular process. Once done, you can trust the high quality and volume of the fertilizer you happen to be producing to improve your crops year in year out.

The organic fertilizer granulator is the main mechanical facility for granulating the fermented organic fertilizer. There are also a wide variety of organic fertilizer granulators. The well-known ones are extrusion granulators, disc granulators, drum granulators, roller extrusion granulators, flat film granulators, and so on. So how do we distinguish them in our work?

Rotary Drum Fertilizer Granulating Machine

The drum granulator is suitable for organic and inorganic materials. In addition, the equipment is easy to operate, flexible in work, and convenient to maintain.

The disc granulator relies on water spray to granulate, because the granulation rate can reach more than 93%. The pelletizing tray is equipped with three discharge ports, which is convenient for intermittent production operations, greatly reduces labor intensity and improves labor efficiency.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

The particles of the extrusion granulator can be directly bagged. The extrusion granulator is also suitable for metallurgical material particles, refractory material particles, and mineral powder particles. There is no need to add drying equipment when designing an organic fertilizer production line. The investment of the extrusion granulator is small, and the effect is quick, with an annual output of 10,000 to 100,000 tons.

New Developed Goat Manure Compost Pellet Machine

The roller extrusion granulator is a granulating equipment. It is produced by the non-drying process, one-time molding, and the output is 1-1.5 tons/hour and 1.5-3 tons/hour. The organic fertilizer granulator has low investment, quick effect and good economic benefits.

Although there are many types of organic fertilizer granulators, each has its own unique function, and the output will increase if combined with supporting production. After everyone understands these differences, there should be some changes in the use of organic fertilizer granulators.

It is well known that the organic fertilizer granulator is a special equipment for the production of organic fertilizer granules, and there are many problems or failures in the organic fertilizer granulation opportunity. As an organic fertilizer granulator manufacturer, we will face the user of the organic fertilizer granulator during the three guarantees service period. Summarize the problems or failures encountered, and draw the following points of maintenance and use for readers and users.

Rotary drum granulator machine in stock

First, do a good job of heat preservation. Due to the climate and environment, the drive parts of the organic fertilizer granulator will start slowly or fail to start due to freezing. This requires that the workplace of the organic fertilizer granulator or the organic fertilizer granulator itself must have certain insulation measures. The raw materials used in the work of the organic fertilizer granulator must also be antifreeze treatment. The moisture content of the organic fertilizer raw materials is low, and the antifreeze treatment is also critical for the winter use of the organic fertilizer pellet machine.

Second, use special lubricants. Low temperature and skillful use frequency will cause the lubricating oil to encounter condensation and freeze retention, which will affect the lubricating oil supply of the organic fertilizer granulator. It can be maintained by adding lubricating oil to the affected organic fertilizer granulator in time. Better use effect.

New type organic fertilizer granulator machine

Third, reasonable maintenance. Every time the work is completed, the organic fertilizer granulator must be inspected and maintained. The main focus is on the transmission part, the lubrication part and the cleaning of residual materials. Maintenance and repair are the basis for the use of the organic fertilizer granulator in winter. And replace the faulty parts of the organic fertilizer granulator in time to avoid the operation of the organic fertilizer granulator and reduce the production and use costs caused by the machine failure. Reasonable maintenance also needs to be completed regularly to ensure the maintenance and attention of each component. Make the organic fertilizer granulator show better results.

Pan Granulator Machine

As long as you pay attention to the main points of the use and maintenance of the organic fertilizer granulator and take corresponding measures, the quality-guaranteed organic fertilizer granulator will better serve our production and production of organic fertilizer particles. The benefit of granulator, drum granulator, disc granulator, organic fertilizer granulator, fertilizer granulation equipment is maximized.

Application range of the new type organic fertilizer granulator machine: This machine is especially suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, and the better the quality of the pellets. Typical application materials: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. This machine is suitable for direct granulation of organic fertilizer after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

The working principle of the new organic fertilizer granulator

The new organic fertilizer pelletiser uses the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously realize the process of mixing, granulating, spheroidizing, and densification of the fine powder in the machine, so as to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥90%. The particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the rotation speed The higher the particle size, the smaller the particle size, and vice versa.

Organic fertilizer raw materials (animal manure, domestic garbage, dead branches, rotten leaves, biogas residues, waste bacteria, etc.) are fermented into a semi wet material pulverizer for pulverization, and then elements such as nitrogen, phosphorus and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to make the contained mineral elements reach the required standard, then a mixer is used to stir, and then enter the new organic fertilizer granulation mechanism to granulate, after it is dried, it is sieved by a sieving machine, and qualified products are packaged , The unqualified return to the granulator for granulation.

Now this new type of organic fertilizer wet granulator is loved by the majority of users. FPC wet organic fertilizer granulator adopts a new production process, which is energy-saving and environmentally friendly and trustworthy! Welcome to our website for consultation. https://www.fertilizerplantcost.com/new-type-organic-fertilizer-granulator/

The flat mode extrusion granulator is mainly composed of a feed hopper, a pressing roller, a die plate, a gearbox, a motor and a frame. The electric motor transmits the power to the gearbox and is driven by a set of bevel gears to change the direction of rotation and drive the flat die or the pressure roller to rotate to realize the relative movement of the pressing roller and the flat die. The powder material is squeezed into the die hole of the flat die, and the cutting knife rotates at low speed under the flat die hole to cut the extruded columnar fertilizer according to the required length. The flat die extrusion equipment has simple structure and strong adaptability.

The granule composition is uniform and the shape is neat, which is suitable for granulation of carbon-based fertilizer with a lot of fiber.

The moisture content in the material has a greater impact on the pressure effect of the flat mode. The study found that the moisture in the mixture should be controlled between 8% and 10%. It is appropriate to control the moisture content in the mixture. The surface is rough, the strength is not high, the output is low, and the load of the main machine is large. If the moisture content is too high, the particles are easy to deform and squeeze into agglomerates, which will cover the entire granulation chamber in severe cases. The production capacity of the flat die fertilizer granulator is generally 0.5~7.0th, and the power consumption is 18.5~110.0kw. From the stand-alone point of view, the unit energy consumption is higher than that of roller compactor dry granulator.

There are many types of dry granulation equipment.Click here to get the latest price list of dry  granulator.

A very important feature of the disc organic fertilizer granulator is the ability to classify the particle size. In layman’s terms, when using a disc granulator, there is a fixed requirement for the size of the product. Because the friction coefficient of the feed powder and the smaller particles is large, the bottom silo where materials are often tumbling in the disk can rise to the highest position of the turntable before falling. The larger agglomerates are often on the surface of the bed, and the flow path is relatively short. When operating continuously, the largest agglomerate or product with the required particle size will overflow out of the disk from the surrounding baffle, while the smaller agglomerates and fine powder will remain in the disk and continue to increase the particle size until the required particle size is reached.

The screening function of disc type pelletizer is an important feature of its own, and this feature plays an important role in industrial production. In many occasions, the required products can be obtained directly through this function, without too many subsequent steps, such as sieving. If the particle size requirements of the product are very strict, then as long as the rotating comb screen discharging machine is assembled on the disc granulation drum, a more uniform particle size product can be obtained.

You can get more information about the disc granulator from our website. Click here for more information.

The new type organic fertilizer granulator is composed of many neatly arranged spiral-shaped stirring teeth in its internal structure. It is also called an internal rotating stirring-tooth granulator. It is one of the special equipment for organic fertilizer granulation. Many raw materials with large water content are granulated, so it is also called wet granulator, which is widely used in the granulation of organic fertilizer chemical raw materials. Due to the high rate of granulation, stable operation, the fertilizer granulator machine is durable and long service life.

The internal rotary tooth granulator developed and produced by FPC has more than Φ600, Φ800, Φ1000 specifications. Other specifications of stirring tooth granulator can also be developed and produced according to user requirements. The shell of the granulator is made of thick seamless steel pipe, which is strong and durable without deformation. Coupled with a stable base design, it runs more smoothly.

The working principle of the new organic fertilizer granulator: the new organic fertilizer granulator uses the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix the fine powder in the machine, granulate, spheroidize, and compact And so on, so as to achieve the purpose of granulation.

The particle shape is spherical, the sphericity is ≥0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥90%. The particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the rotation speed The higher the particle size, the smaller the particle size, and vice versa.

Application range: The new organic fertilizer granulation machine is especially suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, and the better the quality of the pellets. Typical application materials: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. It is specially used for granulation of urban domestic waste organic fermented fertilizer such as organic fertilizer raw materials, livestock and poultry manure, compost fertilizer, green manure, sea manure, cake fertilizer, grass charcoal, soil and miscellaneous fertilizer, three wastes, microorganisms, etc. The particles are spherulites.

The qualified granulation rate of the new organic fertilizer granulator is as high as 80-90% or more. It is suitable for a variety of different formulas. The compressive strength of organic fertilizer is higher than that of discs and drums, the large ball rate is less than 15%, and the uniformity of particle size. It can be adjusted by the stepless speed regulation function of this machine according to user requirements. This machine is more suitable for the direct granulation of organic fertilizer after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

FPC new type organic fertilizer granulation equipment is on sale at best price. Welcome to our website to get the latest price.

In recent years, the global NPK compound fertilizer market has seen tremendous growth, because people are increasingly aware of the urgency and necessity of balanced fertilization, and the development of NPK compound fertilizer production technology and formula has also played a certain role. In addition, NPK compound fertilizers usually have more premium space than single fertilizers. Therefore, many manufacturers put NPK compound fertilizers with more premium space than single fertilizers. Therefore, many manufacturers have included NPK compound fertilizers in their product portfolios.

The common granulation technology of compound fertilizer includes drum granulation, disc granulation, spray granulation, tower granulation and so on.

The high-tower nitrate rotating granulation method produces high-concentration nitro compound fertilizer. This technology sprays nicotine, phosphorus and potassium melts from the top of the tower, cools and agglomerates into granules during the landing process. In ammonium nitrate production enterprises, the use of high tower melting granulation method to produce compound fertilizer has the following advantages:

First, it can directly use concentrated ammonium nitrate solution and crushed solid ammonium nitrate for crushing to produce compound fertilizer. This operation simplifies the production process and ensures production safety.

Secondly, the melt rotating granulation process makes full use of the heat energy of the ammonium nitrate concentrate, the moisture content of the material is very low, and the drying process is not required, which greatly saves engineering consumption.

Drum granulator is the most widely used compound fertilizer processing equipment in compound fertilizer production. The formula limit is relatively small, and partial ammoniation can also be used. For most types of equipment, the production line can use 2-3 million units, the daily output is more than 280-400 tons, and the formula is more than 500 tons. Due to the small formula limit, high output, low investment, short construction period and other advantages, drum granulation technology is favored by many compound fertilizer manufacturers. And it is adopted by more and more compound fertilizer manufacturers. Using this method, we can use a drum granulator to complete the production process.

FPC independently develops and produces a complete set of fertilizer equipment such as fermentation equipment, drying equipment, granulation equipment, screening system, and batching system suitable for the production of organic fertilizer and bio-organic fertilizer. Welcome to visit our official website. https://www.fertilizerplantcost.com/npk-fertilizer-plant-cost/

In the organic fertilizer production industry, there are many types of equipment that can make organic fertilizer, and there are different supporting equipment according to different materials. We use poultry manure as raw material to analyze the two different organic fertilizer production of drum granulator and disc granulator.

The advantages and disadvantages of each granulator.

Disc granulation process characteristics:

The operation is intuitive, and the operation of the equipment can be grasped at any time. If an abnormality is found, the size of the particles can be adjusted in time. It is determined by the inclination and rotation speed of the disc, and the inclination and rotation speed of the disc can be adjusted. The control range of the particle size is wide, the adaptability is strong, and the ball formation rate is very high, which can reach 70% to 90%. The livestock manure organic fertilizer disc granulation process has short production process, simple structure, low investment and easy operation, which is more suitable for small and medium-sized enterprises.

Characteristics of drum granulation process:

Steam is introduced into the material layer in the drum to increase the temperature of the granulated material, dissolve the salt of the granulated material, and achieve a high liquid phase volume under low moisture content to meet the liquid phase volume required for material granulation. At the same time, the amount of evaporated water in the drying process is reduced. The inner wall of the drum is lined with a number of soft rubber plates or polypropylene plates, and there are vent holes at the corresponding positions on the cylinder. When the inner lining turns from the bottom to the upper with the cylinder at the same time, the inner lining sags due to its own weight, thereby causing adhesion The material on the inner lining falls due to gravity to achieve the function of automatically cleaning the conglomerate. During the operation, the operator can observe the ball formation of the material at any time, and take corresponding measures in time as needed to ensure the normal operation of the system.

There are quality pan granulator and rotary drum granulator in FPC. Welcome to our website to buy granulation machines.