My Blog

My WordPress Blog

Category Archive : Auxiliary Machines For Fertilizer

The Newest Sort Of Solid Liquid Separation Equipment

With regards to separating solids and liquids, you will require specialized equipment to accomplish this method. This could be used in the chemical and mineral industry. For example, water treatment plants should have machines that may separate chemicals and minerals in the water. This is just what allows them to purify the water to be utilized for public consumption. There are several elements of this procedure that has to are employed in tandem. Including the use of the filter press, a centrifugal component, effective at cleaning base metals and chemicals in the water. This is what you should know about the most up-to-date varieties of solid-liquid separation equipment which can be that you can buy.

How Are These Machines Typically Used?

In most cases, these are used for drying animal manure. You will likely have a great flow of water arriving, that will pass through separate filters, that may eliminate the contaminants. From mineral content, to waste matter, this could be filtered out. There is usually a centrifugal process involved. This could include filtering centrifuges, or sedimentary centrifuges, that you can use for this particular process.

Commercial solid-liquid separator for sale

Dehydrating machine for large-scale composting plant

Different Parts Of These Appliances

In modern machines, there exists always a personal computer involved. There will be a series of sensors which will be utilized to monitor the entire process. The ceaseless temperature flow circuit, the control algorithm, as well as the valve controls will be section of the system itself. This will be connected in some way to your compressor, and filtration system, that will do the work. The level of separation of animal manure really depends on just what the water will probably be utilized for. This can be used as filtration, microfiltration, or even the reverse osmosis process. Regardless of the system which is used for filtering the fabric, it is really an elaborate procedure that requires multiple components and computer systems to observe the process.

Dewatering machine for animal manure

fertilizer making machine for drying animal manure

How To Locate Machines That Can Try This

To locate companies that produce these machines, it’s very easy to perform. It can just take a few momemts of the time. You will find suppliers of solid-liquid separation machines, many of which works extremely well at facilities such as mining operations, farming operations, and more. You may compare the many sizes of your machines, precisely what the output will likely be, and just how much they may cost. This information can be found from the companies within a few minutes by contacting them directly. These can prove to be one of the more valuable assets to your business, especially nowadays in this fertilizer production industry.

When you may need an excellent-liquid separation machine, you will find this equipment for sale online. Right away whatsoever, It will likely be delivered to your facility, set up, and completely functional. This will allow you to separate solids from liquids on a continual basis. This could be needed if you are producing fertilizer. Just be certain that it comes from a manufacturer that is known for producing quality solid-liquid separation equipment.

Comparing the Latest Varieties of Fertilizer Blenders available for sale

Some of the latest types of fertilizer blenders on the market offer features that you just won’t get in older products. Investing in a newer model will help you to produce high-quality fertilizer while meeting your production goals. Keep these matters in your mind when you compare several of the newer models available on the market.


Consider Which Features You’ll Utilize


You’ll learn that lots of the best models out there offer a number of appealing features. Although these traits will help products to stand out, not all of these characteristics will probably be helpful to you. Don’t pay more for any feature unless it has real value to you.


When you’re comparing various modelsof fertilizer blending machines, you shouldn’t just check out the quantity of features these designs have. You should also think of how you’ll have the capacity to utilize these features. If features aren’t useful to you at all, you may go ahead and ignore them.


Focus On Options That Fall Affordable


It’s likely which you have a specific cost range in your mind for this particular purchase. There’s no reason to hang around looking at models that you just won’t have the ability to afford. Instead, you should spend your time evaluating models that happen to be affordable for you personally.


Decide what you’re willing to spend on buying a fertilizer blender. Once you have a value reason for mind, you can take advantage of resources like price filters to enable you to limit your choices. You’ll have the capacity to closely evaluate models that you can comfortably afford.


Look at the Value Different Types Provide


Price is likely to be a major consideration in almost any purchase, but it should not be your only consideration. Consider just how much value various models are able to provide you. From there, you will discover the blender that might be the most effective use of your financial allowance.


One of many questions you’ll want to ask yourself while evaluating these blenders is when well the various models fit your needs. Which blenders meet your production goals? Do most of these models meet your quality standards? Look closely at what you’ll be getting for your money prior to making one last purchasing decision.

New single shaft blending machine for fertilizer production

single shaft mixer for sale


Contrast Your Top Choices


If you’re taking a look at a wide selection of fertilizer blenders, you should work to slowly define your set of choices. After that, you need to contrast the models on top of your list against the other person. Give attention to the pros and cons of specific models.


When you’re considering numerous blenders, the comparison process can feel overwhelming. If you’re capable of simplify your choices and take more time considering options that get noticed for you, you’ll have an easier time finding some of the best new models out there.


Take a close look with the 5 latest forms of fertilizer blenders on the market. Once you’ve found 5 newer models which could meet your needs, follow this advice and compare your options. With these suggestions, you have to have no issues finding the right model for you to buy.

Process Flow of Sheep Manure Processing Organic Fertilizer

Judging from the current information, the sheep manure organic fertilizer making line is still relatively unfamiliar to everyone. In short, it is similar to the production and processing equipment of cow manure, pig manure and chicken manure organic fertilizer.

Organic fertilizer process:

  1. Mix sheep manure with crop straw, and determine how much to add according to the moisture content of sheep manure. According to the fermentation process, the moisture content is within 45%, that is to say, when the material is kneaded into a mass, water can be seen but the water will not drip. , if you loosen the group, it will disperse. Then, the cornmeal and the required strains are added, because the sugar content can be increased to promote the rapid fermentation of the strains.
  2. Add the configured materials into the material mixing machine for mixing, and the mixing is required to be uniform and transparent without leaving any lumps.
  3. Then, stack the mixed materials in the fermentation tank or fermentation tank with a width of about 2-6 meters and a height of about 1-1.5 meters. throw.
  4. Under normal circumstances, the temperature will rise after 2 days of stacking in the fermentation tank, there will be no odor after 2 days, and it will become fluffy and loose after 3 days, and finally after 2 days, the compost will emit fragrance, usually 10 to 15 days to become fat.
  5. The material moved by the forklift to the crushing process is crushed by the semi and high humidity material crusher, then mixed by the mixer, and transported to the fertilizer granulator by the conveyor for granulation. It is sent to the granules drum dryer by the belt conveyor for drying and drying, and then enters the cooler for cooling, and then the conveyor is sent to the screening machine for screening. More than 95% of the required particles will enter the next process, while about 5% The granules will be transported to the pulverizer to be crushed and re-granulated again, and the granules that meet the standard will enter the coating machine for coating.

Even if the sheep manure is completely processed through the above process, it can be packaged and stored for sale. This is of great benefit to manufacturers and society. Animal manure is not only beneficial to production, but also plays a role in environmental protection.

The Working Principle of Organic Fertilizer Pulverizer

The organic fertilizer production line includes fermentation equipment, granulation equipment, crushing equipment, stirring equipment, screening equipment, cooling equipment, drying equipment, coating equipment, automatic packaging equipment and other technological processes.

semi wet material crusher details

The new semi-wet material crushing machine, the semi-wet material pulverizer is a professional pulverizing equipment for pulverizing high humidity and multi-fiber materials. The semi-wet material pulverizer uses high-speed rotating blades to pulverize fibers with good particle size and high efficiency. The semi-moist material pulverizer is mostly used for the pulverization of biologically fermented high-humidity materials such as bio-organic fermentation compost, urban domestic waste composting, grass peat, rural straw waste, industrial organic waste, and livestock and poultry manure.

The organic fertilizer pulverizers use the weight of the material itself to fall into the high-speed rotating chain in the crushing cavity of the vertical pulverizer through the feeding port, and throws the material to the inner wall of the cylinder with the help of the centrifugal force of the rotor of the vertical pulverizer, so it rebounds. Under the combined action of force and gravity, the crushed material rotates rapidly in the inner cavity of the vertical pulverizer.

At the same time, the material falls down, collides violently with the impact plate installed on the inner wall of the vertical mill and collides with the material, causing the material to break or produce a large number of cracks; then the material enters the primary grinding chamber of the vertical mill, and the material It falls in a spiral shape. After punching and extrusion, the cracked materials are further broken, and then the refined materials continue to migrate downward and enter the second-layer grinding area of the vertical pulverizer.

The material has undergone both impact crushing and grinding crushing. Due to the resistance generated by the inlet and outlet of the grinding area, the powder is in a closed grinding state in this area, so that the fineness of the material is below the millimeter level. When the material is discharged through the discharge port, the average particle size can reach about 1mm.

Cooling Of Organic Fertilizer Equipment

During the production of organic fertilizer equipment, the material obtains high temperature through the drying process, and then it needs to be cooled. Because water cannot be used for cooling, cooling equipment is required here.

manure rotary cooler machine in organic fertilizer production line

In the cooling section, the rotary cooler is mainly used for cooling the organic fertilizer product after drying. The organic fertilizer production line can directly cool the hot granular material fertilizer to near normal temperature. The material entering the cooler moves forward continuously under the action of the rotation and inclination of the body. At the same time, the induced draft fan is drawn from the rear of the cooler to the head to meet the countercurrent of the material to take away the heat of the material. During the cooling process, the cold wind also takes away part of the moisture. The cooled material is convenient for timely and fast packaging, preventing caking during storage. The machine adopts micro-negative pressure operation, which reduces pollution and improves the working environment. It has the characteristics of reasonable structure, stable operation and strong adaptability. The cooled material is conveyed to the sixth section by the belt conveyor.

The organic fertilizer drum cooler is used for the production of compound fertilizer, cooling the fertilizer of a certain temperature and particle size, and is used in conjunction with the dryer. It can greatly improve the cooling speed, reduce labor intensity and increase output. It further removes part of the water and reduces the grain temperature of the compound fertilizer. At the same time, it can be used for cooling other powdery and granular materials. The cooling machine has compact structure, high cooling efficiency, reliable performance and strong adaptability.

The pulley is driven by the motor, and is transmitted to the driving shaft through the reducer. The material is added from the feed end and passes through the inside of the cylinder. Under the suction of the induced draft fan (used with this machine), the air flow inside the cylinder is accelerated, and the lifting plate installed on the inner wall of the cylinder continuously turns the material up, so as to achieve the purpose of uniform cooling. The cooled material flows out from the discharge port. With the continuous rotation of the motor, the material will continue to enter in order to achieve mass production (note that the machine is used in conjunction with the fertilizer drum dryer).

Features and Working Principle of Cow Dung Dryer

Detailed introduction and main uses of cattle dryer:

Along with the development trend of agriculture and animal husbandry, agricultural and sideline food has been paid more and more attention by everyone. The environmental pollution of poultry excrement to the natural environment is more and more serious, but cow dung is a very good organic fertilizer with rich and colorful nutrients and nutrients. The development and design of cow dung as a compound organic fertilizer can not only utilize waste, but also reduce air pollution and prevent the spread of diseases, which has good economic and social benefits. FPC manufactures cow dung dryer as a supporting facility and equipment for organic chemical compound fertilizer production line. The finished product has fine particles. It can be used as a culture solution for growing edible fungus bisporus bisporus, as well as for feeding turtles, fish, small turtles, Concentrated feed for chickens, ducks, etc. is sold.

manure rotary dryer machine in organic fertilizer production line

Cow dung dryer principle:

The cow dung drum dryer can air-dry the excrement with a moisture content of 70%-80% to a safe storage moisture of 13% at one time. The whole process is carried out in a closed system, thereby reducing the environmental pollution to the natural environment during the whole drying process. . The main equipment of the machine is composed of pyrogen, automatic feeder, feeder, rotary drum, feeder, material crushing equipment, centrifugal fan, star discharger and distribution box; After the pig manure dryer is rolled, the material is evenly dispersed in the dryer and the warm air is fully contacted under the rolling of the plate copying device evenly distributed in the drum, which accelerates the drying heat conduction and convective heat transfer. During the whole drying process, the material is discharged to the other part of the dryer by the star discharger of the other section of the dryer under the effect of the sloped copying plate and the hot air field to make the finished product.

Manure Dryer

Key Features of Cow Dung Drum Drying Equipment:

  1. The cow dung dryer has a high level of drying mechanization, a large production volume and sustainable operation.
  2. The structure is high-quality, simple, the material operates stably according to the friction resistance of the head, and the actual operation is convenient.
  3. Cow dung dryer has few common faults, low maintenance cost and low power.
  4. Wide application field and strong uniformity of drying of commodities.
  5. Drying can also exceed the purpose of sterilization and deodorization.

Six Steps of Chicken Manure Processing Organic Fertilizer Equipment Technology

What equipment is used for processing chicken manure into organic fertilizer? What is the process? FPC is a professional organic fertilizer equipment manufacturer. Today I will share with you what equipment is used for processing chicken manure into organic fertilizer, and what is the treatment process? what.

Long-term use of chicken manure organic fertilizer can make crops and plant rhizomes develop, and plants grow well and shiny, and can also increase the yield of crops. The more feasible way to process chicken manure into organic fertilizer is to use organic fertilizer equipment for process treatment, so that the time for processing into fertilizer is short, which is energy-saving and efficient.

Large Scale Compost Turner

Large Scale Compost Turner for pig manure disposal

  1. Organic fertilizer fermentation equipment for turning over and fermenting chicken manure

Mix the collected chicken manure with some hay or straw powder and add some starter to make compost and ferment. During the fermentation time, the chicken manure is turned over and fermented with a turning machine, and the organic fertilizer is fully fermented only by turning the pile evenly.

  1. The grinder crushes chicken manure organic fertilizer

A wet material crusher can be used for the crushing process. The semi-wet material crusher uses high-speed rotating blades to destroy the fiber with good particle size, high efficiency and high energy. The semi-wet material crusher is mostly used in the production and processing of organic fertilizer, and has a good effect on destroying chicken manure, sodium humate and other materials.

  1. Equipment for making organic fertilizer pellets from chicken manure

The chicken manure organic fertilizer is granulated with a disc granulator or a stranded granulator. Make the fertilizer granular, with some weight, not easily dissipated by the wind.

manure rotary dryer machine in organic fertilizer production line

Fourth, use drying and cooling equipment

If it is organic fertilizer particles, cooling equipment can be used for cooling. No drying equipment is needed. If it is powder equipment, it needs to be dried with a tumble dryer first, and then cooled with a cooler.

Rotary Screening Machine for screening unqualified pellets

Five, sieving machine sieving fertilizer

The particles produced in the granulating equipment will have different diameters and need to be sieved and classified by a sieving machine. The large and small granular materials that are unqualified in the screening are transported out by a belt elevator, destroyed from the beginning, and then sent to the granulator for re-granulation.

fertilizer granules coating machine

Sixth, coating equipment coating layer

The coating machine is composed of a screw conveyor, a mixing tank, an oil pump, and a main engine. Powder dusting or liquid coating technology can effectively prevent the agglomeration of compound fertilizers

Step 7: Automatic packaging scale weighing and sealing packaging

Organic fertilizer granular materials are packaged. Fertilizers are actively packaged and weighed to complete quantitative weighing and packaging.

These are the processing methods of chicken manure organic fertilizer equipment processing chicken manure organic fertilizer

The Difference Between Powdery Organic Fertilizer Equipment and Granular Organic Fertilizer Equipment

As the process part of the granular organic fertilizer production equipment, the main technical means of the powdered organic fertilizer equipment are: fermentation, decomposition, crushing and mixing of organic raw materials, livestock and poultry manure or domestic garbage, sludge, distiller’s grains, biogas residue and other raw materials ,Package.

The basic process configuration of organic fertilizer equipment is dehydration, drying, fermentation, crushing, mixing, and packaging. This completes the processing of powdered organic fertilizer. Compared with the simple process of powdered fertilizers, granular organic fertilizers require further processing.

The basic process configuration of granular organic fertilizer equipment is dehydration, drying, fermentation, crushing, stirring, granulation, cooling, and packaging. Equipped with organic fertilizer granulator, organic fertilizer dryer, organic fertilizer coating machine. After the pellets are mechanically cooled, they can be packaged, stored or sold.

Organic Fertilizer Production Line Flow Chart

Process system equipment of organic fertilizer production process flow

  1. Fermentation system: The fermentation system of the organic fertilizer equipment process is composed of a feed conveyor, a biological deodorizer, a stirring mixer, a special lifting dump truck and an electrical automatic control system.
  2. Drying system: The main equipment includes belt conveyor, rotary dryer, cooler, induced draft fan, hot air stove, etc.
  3. Deodorization and dust removal system: consists of a sedimentation chamber, a dust removal chamber, etc.
  4. Crushing system: including a new type of semi-wet material crusher, LP chain crusher or cage crusher, etc.
  5. The batching system is composed of an electronic batching system, a disc feeder, and a vibrating screen. It can be equipped with 6-8 kinds of raw materials at a time.
  6. The mixing system consists of optional horizontal mixer or pan mixer, vibrating screen, mobile belt conveyor, etc.
  7. Granulation equipment required for organic fertilizer granulation system. Optional granulation equipment includes: organic fertilizer compound fertilizer combined granulator, drum extrusion granulator, disc granulator, special granulator for organic fertilizer, rounding machine, etc.
  8. Drying system: The organic fertilizer drying system consists of a drum dryer and a cooler.
  9. Screening and coating system: It is mainly completed by a drum screening machine, which can be equipped with a one-stage screening machine and a two-stage screening machine, with high yield and good granularity; after the screening machine, coating can be used to prevent the fertility from being dispersed.
  10. The finished product packaging system generally includes electronic quantitative packaging scales, silos, automatic sewing machines, etc., to realize the automatic non-intermittent production of organic fertilizer equipment, and the conveying system mostly uses belt conveyors and screw conveyors.

What Are the Options for Organic Fertilizer Mixer?

There are also many types of mixers. For different materials and industries, different types have different performances, and the mixing process will also be very different, as well as the effect on the finished product. Today, I will introduce the working principles of various forms of mixers.

single shaft organic fertilizer mixing machine

Single shaft horizontal mixer

This type of mixer is a batch type discharging, and its feeding and discharging system is carried out in a certain cycle cycle. The material enters the mixing chamber, and the unloading system is turned on to discharge the material after being fully stirred and mixed. The continuous discharging is the simultaneous mixing operation of the material from the feeding port to the discharging port. Therefore, in terms of the mixing quality, the mixing quality of the batch mixer is better than that of the continuous mixer.

In the process of mixing and mixing materials, in order to obtain better mixing and mixing effects and save energy. It is required that the materials cannot be thrown up in series during the mixing and stirring of the materials. Because the movement of the material is affected by the rotating spiral blade, the movement of the material is not simply along the edge.

It moves linearly along the spiral axis, but moves back and forth in space along the spiral axis. The material is affected by the friction between the spiral blades and the friction between the materials.

In the whole mixing and stirring process, when the spiral speed exceeds a certain speed, the material will jump in the direction perpendicular to the axial direction due to excessive centrifugal force. The weakening of the axial thrust will affect the convection of the material, thereby reducing the uniformity of the material mixing.

double shaft mixing machine

Double shaft mixer

Compared with the single-shaft horizontal mixer, the double-shaft organic fertilizer mixer is a continuous discharge. It is suitable for use in mass production. Because the single-shaft horizontal mixer cannot provide enough mixing materials for production due to the limitation of its own volume and the limitation of mixing time, the double-shaft mixer that can continuously discharge the material plays a great role in this case.

Similar to the double-shaft screw conveyor, the two horizontally arranged augers inside the machine are the main working parts of the mixer. The motor transmits power through the auger shaft to drive the auger blades to rotate, and the auger blades are fixed on the auger shaft by a screw rod. , Its angle can be adjusted according to production needs to control its discharging speed and mixing quality. The centering design of the spiral blades of the double auger realizes multi-directional circulation such as axial horizontal stirring and circular movement of the material. The mixing mode includes a variety of mixing processes.

The two counter-rotating auger shafts drive the blades to rotate relative to each other, so that the mixture can realize tangential and axial compound movements. The stirring device enables the components of the mixture to be sheared, kneaded and evenly mixed. The discharged materials are all in the form of granules or powders. They are adhesive materials with good scattering properties and are beneficial to the later granulation.

vertical type mixing machine

Vertical mixer machine

Different from the cylindrical gear reducer used in the horizontal mixer, the reducer of the vertical organic fertilizer mixer adopts a vertical cycloid reducer. The mixing chamber is a low cylindrical structure, and the materials are spread in a thin layer. Therefore, the required power is not very large, and it is more suitable for mixing fertilizer raw materials.

Because the fertilizer raw materials are easy to absorb moisture and have a certain viscosity, they are easy to stick to the wall of the pan during production, forming a dense material bonding layer, resulting in high internal friction of the machine and making the blending mixer bear excessive load. In order to avoid causing the motor overload to affect production, movable protective nets are installed at the feeding ports. On the one hand, it prevents too much material from entering the mixer, on the other hand, it is used as a safety protection measure to prevent accidents during operation.

The inside of the silo can also be lined with plastic plates to reduce material adhesion and friction, and it is not easy to cause corrosion of the disk body, which extends the service life of the whole machine.

What Is the Cause of the Clogging of the Organic Fertilizer Equipment Pulverizer?

There are a lot of grinders in our daily life, such as laboratory jet grinders, organic fertilizer grinder machines, etc., but in the process of use, sometimes there will be some failures, such as clogging of the grinder, when it is blocked , How should we deal with it? In fact, clogging is a very common failure of the shredder during smashing, and the main reason is still caused by improper operation. The editor of the organic fertilizer equipment manufacturer will teach you some methods to deal with the clogging of the grinder.

semi wet material crusher details

Reasons and solutions for the clogging of the crusher of the organic fertilizer equipment:

  1. The feeding speed is too fast and the load increases, causing blockage. During the feeding process, pay attention to the deflection angle of the ammeter pointer at any time. If it exceeds the rated current, it indicates that the motor is overloaded, and the motor will be burnt if overloaded for a long time. When this happens, the feed door should be reduced or closed immediately, or the feed mode can be changed, and the feed volume can be controlled by adding the feeder. There are two types of feeders: manual and automatic. The user should choose the appropriate feeder according to the actual situation. Due to the high speed of the crusher, the large load, and the strong fluctuation of the load. Therefore, the current of the shredder is generally controlled at about 85% of the rated current.
  2. The discharging pipeline is not smooth or blocked and the feed is too fast, which will block the tuyere of the grinder equipment, and improper matching with the conveying equipment will cause the discharge pipeline to be blocked when the wind is weakened or there is no wind. After the fault is detected, the unmatched conveying equipment should be cleared first, and the feeding amount should be adjusted to make the equipment operate normally.
  3. Hammer fragments, aging, closed or broken screen mesh, and high water content of the crushed materials will block the crusher. The broken and severely aged hammers should be updated regularly, keep the crusher in good working condition, and check the screen regularly. The moisture content of the crushed material should be less than 14%, which can improve the production efficiency of G, and prevent the pulverizer machine from clogging. , Enhance the reliability of the crusher’s work.
Vertical Fertilizer Material Crushing Machines

Vertical Fertilizer Material Crushing Machines

The content of the above article is the method to deal with the clogging of the crusher of the organic fertilizer processing equipment. Only by solving the problem in time can the service life of the organic fertilizer processing equipment be longer.