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A very unique form of compost machinery that you can use with a massive is named in-vessel composting. This really is a method that involves placing all of your current compost inside a container, building, or some sort of vessel that can be manufactured from metal or plastic. There are people that have used concrete bunkers before, so long as there is proper airflow. If they could control the temperature, allowing the spot to be a bioreactor, the aerobic bacteria decomposition from the compost with cause the conversion from it into fertilizer. If you wish to obtain one of these unique compost machine factories, this is tips on how to select a business which is selling them.

Understanding In-vessel Composting

Upon having chosen a automatic composting system to position the compost in, you must regulate the airflow. This can be achieved through buried tubes, ones that can have air forced into them, under significant amounts of pressure. It biofilter are frequently used, plus degrees of moisture and also the temperature is going to be monitored all the time. Aerobic decomposition conditions will likely be met, creating the conversion of this material inside a timely way. So where do you find a manufacturer that will create entire factories which will converting chicken manure to fertilizer in this way?

How Will You Purchase An Entire Factory That Performs This?

If you purchase an entire factory, you might be producing tons of this material every month. You will get multiple containers, filled up with plenty of compost, which can be all regulated automatically. There are often manual and fully automated machinery required for composting you could choose from. However, you have to look at the risks as well. You can find chemicals that may be produced within this process that really must be filtered out in order to avoid the chance of contaminating people utilizing the system. Simply locate a company that are experts in farm composting machine and they will likely use a factory similar to this accessible for use.

How You Can Manage The Whole System

To control the complete system, you should utilize not merely electronic sensors and systems, but additionally individuals who can monitor the entire organic manure manufacturing plant. By way of example, a process that may be electronic may be unable to detect offensive odors which could possibly be the result of anaerobic decomposition. Volatile organic compounds will also be produced, which is the reason you should put in a biofilter. In case the bio fertiliser making system is set in place properly, as well as your workers are educated to make use of this factory, it can lead to higher degrees of production with safety under consideration.

In-vessel composting systems happen to be used for quite a while. They can be highly efficient, yet needs to be managed within an even higher-level of efficiency to guard those managing the entire factory. These are generally often delivered in multiple shipments. Placing everything together is going to take time. However, once it is actually fully functional, you will have entry to an original system for composting virtually any type of manure into fertilizer in record time. Discover more about in-vessel composting systems today.

The intelligent high-temperature aerobic fermentation treatment process is to mix organic waste and biomass (pulverized sawdust, rice husks, corn stalks, corn cob, peanut shells, etc.) and backmix materials in a certain proportion, and enter the treatment system with fermentation conditions. Oxygen is continuously supplied to the material through the high-pressure air supply system. Under the action of aerobic fermentation bacteria, the organic matter is continuously decomposed, resulting in a large amount of high temperature, which promotes the evaporation of water in the material, and at the same time kills pathogens, parasites, and impurities under high temperature conditions. Grass seeds can achieve the purpose of harmlessness, reduction and stabilization; the fermented materials can be used as organic fertilizer raw materials and landscaping to realize resource utilization.

 

Chicken manure aerobic fermentation system is an integrated complete set of equipment for processing livestock and poultry manure, domestic sludge, kitchen waste and other organic wastes. It mainly uses the activity of microorganisms to biodecompose and decompose the organic matter in the waste, realize the reduction, harmlessness and stabilization, and processing chicken manure into fertilizers, so as to realize the utilization of resources.

 

Aerobic fermentation tank equipment is mainly composed of fermentation chamber, feeding and lifting system, high-pressure air supply system, spindle drive system, hydraulic power system, automatic discharge system, deodorization system and automatic control system.

 

Aerobic fermentation equipment process flow

 

The intelligent high-temperature aerobic fermentation treatment process includes four processes: mixing and tempering, feeding, aerobic fermentation, and automatic discharging

 

(1) Mixing part

 

The mixing part is to mix excrement or organic waste with a high moisture content of about 75% with biomass and fermentation bacteria according to a certain proportion, and adjust the moisture content, C:N, air permeability, etc. to achieve fermentation conditions. If the moisture content of the raw material is 55-65%, it can be directly put into the tank for fermentation. You can ues a compost dryer to dry your manure.

 

(2) Aerobic fermenter part

 

The process can be divided into a rapid heating stage, a high temperature stage, and a cooling stage.

 

The material enters the fermenter and is rapidly decomposed within 24-48 hours under the action of aerobic bacteria, and the heat released makes the temperature of the material rise rapidly. Through the air supply and aeration system, oxygen is evenly supplied to the fermentation tank to meet the oxygen demand in the fermentation process, so that the material is fully fermented and decomposed, and the high temperature stage is maintained for 5-7 days. When the decomposition rate slowly decreased, the temperature gradually decreased to below 50 degrees. The entire fermentation process lasts 7-15 days. The temperature rise and ventilation and oxygenation speed up the evaporation of the moisture of the material, and the exhaust gas and water vapor are discharged through the deodorizer through the deodorization system, thereby reducing the volume of the material and achieving the management of compost manure.

 

3) Automatic feeding part

 

The materials in the fermentation chamber are stirred by the main shaft and fall layer by layer under the action of gravity. After fermentation, they are discharged as organic fertilizer raw materials, with a moisture content of less than 40%, to realize the resource utilization of organic waste. After the organic fertilizer raw materials are released and stored in the organic fertilizer warehouse for 20-30 days, the temperature will decrease more steadily, and you can use animal waste as fertilizer.

Advantages of chicken manure high temperature aerobic fermentation tank equipment

 

1. Using the composting techniques for poultry waste of biological bacteria, the operating cost is low;

 

2. Main body thermal insulation design, auxiliary heating to ensure normal operation of equipment in low temperature environment;

 

3. The exhaust gas is collected and deodorized in a centralized manner to achieve gas emission standards without secondary pollution;

 

4. The inner layer of the equipment is made of 304 stainless steel, which reduces corrosion and has a long service life;

 

5. Small footprint and high degree of automation, one person can control the entire fermentation process;

 

6. Factory operation, the number of equipment can be determined according to the processing capacity.

 

7. The treated materials are used as organic fertilizer raw materials to realize the resource utilization of organic wastes.