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Bio organic fertilizer production line is designed for the production of bio organic fertilizer. In the fertilizer manufacturing process of bio compost, different types and series of fertilizer equipment should be equipped to complete the production process. But why do we produce bio organic fertilizer?

Introduce biological fertilizer production line. In the production process of bio organic fertilizer, it will be equipped with chain crusher, horizontal mixer, flat mold granulator, drum screen machine and a series of fertilizer equipment.

Function of biological fertilizer:

1. Improve soil fertility. This is the main function of biological fertilizer. For example, all kinds of self generated, combined or symbiotic nitrogen fixation biological fertilizers can fix nitrogen in the air and increase the nitrogen content in the soil; A variety of microorganisms can decompose minerals such as phosphorus and potassium.

For example, silicate bacteria can decompose feldspar, potassium, mica and phosphate rock in soil, thus making insoluble phosphorus and potassium effective.

Assembly line, will be equipped with different types of machines to complete the production process.

2. Make and assist crops to absorb nutrients. Some bacterial fertilizers can not only increase the effective nutrients of soil, but also produce a variety of hormones and vitamins, thus promoting the growth of crops.

3. Enhance plant resistance. After inoculated with some biological fertilizers, they become the main bacteria in the rhizosphere of crops because of their massive reproduction in the roots. They can secrete antibiotics against fungi and bacteria, such as inhibiting the growth of hyperactive bacteria.

Bio fertilizer production

The use of fertilization equipment not only improves the work efficiency, but also saves more labor costs. In addition to the design of bio organic fertilizer production line, we also need to design organic fertilizer production line to produce organic fertilizer. More others design and use a series of fertilizer production process types to complete the production process.

Go to https://compostturnermachine.com/bio-composter-machine/ 

The processing technology of livestock manure organic compost production line is a kind of multifunctional organic compost with livestock manure, municipal solid waste, crop straw, agricultural and sideline products and food processing organic waste as raw materials.

Fermenting bacteria agents for rapid deodorization, decomposition and dehydration, and then through mixing and granulation, organic compost is collectively referred to as organic compost.

Our company’s composting granulators include disc granulator, drum granulator, roller granulator, two in one granulator, flat mold granulator and ring mold granulator.

How to choose granulating equipment for organic composting production line?

According to the particle shape of organic compost, the composting granulator was selected. Organic composting production line can be made into: spherical particles, cylindrical, flat spherical. Due to different particle shape, the granulator equipment used is also different.

The materials produced by disc granulator, rotary granulator and two in one granulator are spherical; The organic compost produced by roller granulator is flat and spherical, the organic compost produced by plate granulator and annular membrane granulator is cylindrical, and so on. There are many kinds of granulators for you to choose from.
According to the output of organic compost, compost granulator was selected. Users can choose different models according to their own production needs. For example, the annual output of thousands of tons or tons generated in one hour can determine the size of granulating equipment.

Bio organic compost production line is a kind of compost which has the function of both microbial compost and organic compost. It is composed of specific functional microorganisms and organic matter, mainly used to remove plant residues (such as livestock manure, crop straw, etc.) After harmless treatment and decomposition.

The production method and operation process of bio organic compost are as follows:

1. The first step in the production process of bio organic compost: the total dosage of selected strains is 0.2% – 0.5%.
2. Production process of bio organic compost: preparation and requirements of raw and auxiliary materials:
3. Main ingredients: fruit residue, dry bagasse, edible fungus residue, distiller’s grains, sugar residue, vinegar residue, starch residue, cassava residue, citric acid residue, soy sauce residue, monosodium glutamate residue, powder residue, bean curd residue, drug residue, oil residue, oil cake, bran, cottonseed meal, moldy feed, sludge, brewery’s residue, slaughterhouse residue, Ho water (s water), Leftover food, human and animal manure and other materials.

How to turn theses machines into bio composts, go to https://compostturnermachine.com/bio-composter-machine/

1. Auxiliary materials: all kinds of crop straws, leaves and weeds, melons and vines, straw, pine hull, peanut hull, sawdust, rice husk powder, rice bran, etc. can be dried, crushed and made into high carbon.
2. The proportion of main materials and auxiliary materials is 5:1-3:1.
3. The production process of bio organic compost production line is divided into three steps: the water content should be controlled at 60-65%, and the water can only come out by hand holding materials in groups. Bacteria, main materials and auxiliary materials should be mixed evenly. The ambient temperature should be higher than 15 ℃. The stacking area of materials shall not be less than 4 square meters, the width shall be 1.5-2 meters, the height shall be 0.6 meters, and the length shall not be limited.
4. The production process of bio organic compost is divided into four steps: composting should be turned at 50 ℃ once a day. If the chimney temperature exceeds 65 ℃, it will be overturned again. The temperature will be controlled below 70 ℃. The temperature of composting will be lower, the material will be loose, the material will not have the original smell, and there will be a little ammonia smell. White hyphae are produced in the pile and decompose.

What kind of organic fertilizer equipment must be equipped to produce granular organic fertilizer? First, the raw materials of organic fertilizer are fermented, and then they are crushed into powder by the organic fertilizer grinder, and then the powder is mixed by adding auxiliary materials in the organic fertilizer mixer, and then they are granulated and made into granules by the drum granulator.

The particles enter the dryer to reduce the moisture content of the particles to 10-20%, and then enter the cooler for cooling. After cooling, they enter the screening machine for screening, unqualified products are screened and transported by the return belt, the machine will re-enter the pulverizer for crushing, and the screened products can be directly packaged.

New Type Organic Fertilizer Production Line

The production process of granular organic fertilizer production line and necessary organic fertilizer production equipment have the following equipment and functions:

1. Organic fertilizer fermentation throwing machine
Function: ferment and flip the material in the fermentation process;
2. Organic fertilizer crusher
Function: crushing and pulverizing high humidity materials and other raw materials in the production process;
3. Organic fertilizer mixer
Function: mixing all kinds of raw materials;
4. Organic fertilizer granulator
Function: granulating mixture; Easy to classify and pack.
5. Organic fertilizer dryer
Function: drying granular materials with humidity;
6. Organic fertilizer cooler
Function: cooling and drying materials quickly to improve production efficiency;
7. Organic fertilizer screening machine
Function: to screen and grade the finished fertilizer;
8. Organic fertilizer coating machine
Function: coating on the outer coating of the particles to effectively prevent fertilizer caking;
9. Automatic weighing and packing machine
Automatic weighing and packing machine
Function: quantitative packaging and finished product packaging

The construction scale of equipment configuration of organic composting production line is generally 100000 to 100000 tons per year. Local resources, market capacity and market coverage should be considered comprehensively. The cost of organic composting plants ranges from tens of thousands to hundreds of thousands.

The manufacturer of organic composting equipment will design the production line scheme according to the actual situation of customers, such as investigating the characteristics of raw materials, local soil conditions, planting structure, factory site conditions, automation requirements, etc.

New Type Organic Fertilizer Production Line

The low configuration organic composting production line only needs fermentation equipment, pulverizer, mixer, granulator, screening machine and packaging machine. This is a basic configuration, according to the actual needs and requirements of customers to add equipment. Complete sets of equipment: fermentation equipment, grinder, mixer, granulator, dryer, cooler, screening machine, coating machine, packaging machine, belt conveyor and other equipment.

Technological process of organic composting of chicken manure

• The first is fermentation and decomposition of raw materials such as livestock manure. The whole fermentation process will destroy the number of harmful bacteria inside. Killing bacteria is also a crucial step in the whole organic composting production line.
• Secondly, organic compost crushing equipment and semi wet material crusher are used to decompose raw materials.

organic fertilizer large fermentation pot

•  Matching raw materials is one of the most important processes in organic compost production. The main purpose is to add appropriate auxiliary materials according to a certain proportion to improve the composting quality.
• The preparation is evenly mixed and stirred, and then sent to the composting granulator for granulation, which is also an important aspect of the whole organic composting process.

Vertical Fertilizer Material Crushing Machines

•  After the raw material is dried to obtain high temperature energy, the next step needs low temperature cooling. Since water cannot be used for cooling, a cooler is needed to separate the contact between material and water.
• Screening is to screen unqualified granular compost. The screening device here has the advantage of simple operation.
• Apply qualified products to increase the brightness and roundness of particles.
•  Finished product packaging: package the coated particles, i.e. the finished product, in a ventilated place.

China is a big agricultural country, so it is urgent to promote the application of bio organic fertilizer. Need the help of organic fertilizer granulator. At present, the soil on the land uses inorganic fertilizer for a long time, which leads to soil densification and fertility reduction, especially soil acidification. The shortcomings are already obvious.

Good organic fertilizer equipment can help farmers produce more and better bio organic fertilizer. It is very important to help the soil restore the natural ecological balance, which is mainly reflected in the following aspects:

(1) With the help of inorganic fertilizer equipment, chicken manure can be cleaned and transported at any time. Fresh chicken manure is processed by a series of inorganic fertilizer consuming equipment, such as composter, semi wet material crusher, mixer, dryer, etc. The second is to completely kill all kinds of pathogens in chicken manure, eggs, grass seeds and so on.

New Type Organic Fertilizer Production Line

The third is to remove the harmless substances in chicken manure, chicken residual drugs and avian influenza virus. In this way, the maximum increase in air purification and environmental, human, animal damage and loss.

(2) Faeces and faeces that are beneficial to human health are high in sulfur and ammonia, which can breed mosquitoes, flies and spread various diseases. After the disposal of inorganic fertilizer consumption equipment, it plays a corresponding preventive role in human life and well-being.

(3) As the export indexes of agricultural products exceed the standard, which indirectly affects the export of foreign agricultural products in China, the urgent task is to consume high-quality agricultural products and enhance the competitiveness in the international market.
(4) Increase the income of farmers and solve the employment problem of rich labor force. The inorganic fertilizer consumed by organic fertilizer equipment has changed the quality of agricultural products, improved the yield, brought higher income to farmers, solved part of the unemployment problem in China, and slowed down the pace of farmers’ becoming rich and wealthy.

China constantly advocates green food, pollution-free food and inorganic food, and advocates green environmental protection. The emergence of inorganic fertilizer consumption equipment provides a fundamental guarantee for such food in China, and also makes the use of inorganic fertilizer more and more widely. It is a health and well-being disease in China. Rapid development has made great contributions.

Production process of organic fertilizer:

In the organic fertilizer production line, different organic fertilizer granulators will be equipped. Organic fertilizer production line is different from NPK production process. Fertilizer mixers and fertilizer crushers handle raw materials. We can use chain crushers and horizontal mixers to process organic materials. In order to produce organic fertilizer granulator, fertilizer granulator must be equipped in the process of fertilizer manufacturing.

Bio organic fertilizer production line:

There, in the bio organic fertilizer production line, we can use the fertilizer granulator to complete the granulation process. We can design different types of fertilizer granulator, and we can choose the appropriate type of fertilizer granulator to complete the granulation process. More detailed info, welcome go to https://www.fertilizer-plants.com/bio-fertilizer-manufacturing/

Rabbit manure is a kind of high quality organic fertilizer. According to statistics, adult rabbits can accumulate about 100 kg a year, while 10 adult rabbits have manure equivalent to the fertilizer amount of a pig. The contents of nitrogen, phosphorus and clock in rabbit feces were higher than that of other livestock.

According to the experiment, the nitrogen content in poultry feces is about 77 times of cow manure, 3.8 times of pig manure, 3.3 times of sheep feces, 1.5 times of chicken manure, and 7.7 times of that of cow manure. The content of potassium is 4 times of cow manure, twice of pig manure, 2.7 times of sheep manure and 1.6 times of chicken manure.

Rabbit feces, urine, urea, potassium and phosphorus in the atmosphere can be used fresh, and can be absorbed and utilized by plants. However, undigested organic matter (such as protein) in feces can be absorbed and transformed into ammonium plants after fermentation. So what is rabbit manure granulator? How much is the production line of rabbit manure organic fertilizer?

The equipment needed for the production line of granular rabbit manure organic fertilizer is: turnover machine forklift feeder New Type Vertical Pulverizer drum sieve separator dynamic batching machine double axis continuous mixer organic fertilizer granulator shot blasting machine dryer cooling machine coating machine particle packing machine.

New Type Organic Fertilizer Production Line

Due to different equipment configuration scheme, different production line process design and different production requirements, the capital required for rabbit manure organic fertilizer production line will also be different. The specific equipment quotation depends on the actual configuration.

However, it can be confirmed that the configuration is more scientific, more reasonable and more suitable for actual production. The cost-effective investment in equipment price will be more effective. If you want to know more about the production line of rabbit manure organic fertilizer, or you want to know and buy a complete set of production equipment. Please contact us.

Simple composting turning equipment

Organic fertilizer equipment is essential in NPK fertilizer production line. The series of fertilizer machines can use simple composting machine to ferment raw materials, which will be equipped with fermentation composting machine. Then, fertilizer crusher, fertilizer mixer and fertilizer crusher will be equipped to deal with the raw materials. We can use chain crusher and horizontal mixer to deal with organic raw materials. Next, in the production of organic fertilizer granulator, it must be equipped with fertilizer granulator in the manure fertilizer production process.

Zhengzhou SX Heavy Industry Technology Co., Ltd. provides you with the best organic fertilizer machinery solutions and the most favorable prices. The production of organic fertilizer mainly includes organic fertilizer granulating machine, organic fertilizer mixer, drying and cooling equipment, etc. The equipment of organic fertilizer granulation mainly includes a pair of double roller granulator, drum granulator, organic fertilizer two in one granulator and fast.

Organic fertilizer production equipment should be kept in daily use to extend its service life. Let’s take a look at the skills of maintaining the organic fertilizer production equipment:

1. Keep the work site clean. After each experiment on the organic fertilizer manufacturing equipment, the particle leaves and residual mortar inside and outside the granulating pot should be cleaned, and the mortar and flying objects falling on or scattered on the organic fertilizer equipment should be cleaned. Wipe the exposed processing surface clean, apply anti rust meat paint, and cover the corresponding protective cover to prevent the second invasion of dust.

Pan Granulation Compound Fertilizer Production Line

2. There is no external oil filling hole for the organic fertilizer equipment needed for the production of biological fertilizer, and the gears and worm gears are lubricated with special grease for the organic fertilizer equipment. Top and bottom should be triple buttered every season. When refueling, the dynamic transmission cover and the transmission cover can be opened respectively.

The lubricating oil should drip into the sliding surface of the supporting gearbox and the hinge joint of the bracket frequently. The worm gear box and bearing are filled with enough transmission grease at the factory, but the machine of the gear box should be cleaned and all protective lubricants should be replaced after using once a year.

3. Always pay attention to the operation of organic fertilizer machine. There should be no serious abnormal sound or metal friction sound. If any abnormality is found, please stop using immediately and check. Use it after troubleshooting. No corresponding check was found. Cause the machine cannot be started.

If there is metal friction sound, please first check the clearance between the granulator and the granulator blade of the organic fertilizer equipment.

4. Regularly check the standard clearance between granulating pans.

5. When replacing the pelletizing pot or blade of organic fertilizer barrel, the working clearance should be re measured and adjusted for many times. It can only be used after meeting the standard.

6. If it is impossible to operate the organic fertilizer machine by pressing the program controller, please check whether the power supply voltage, power plug and socket, connecting plug and socket are normal, and check the internal fault of the controller.

The above is the maintenance work of the organic fertilizer equipment we introduced. Only by doing this, can the service life of the equipment be extended, and the equipment be used more smoothly. More detailed info go to https://organicfertilizerplants.com/

The organic compost production line is a streamline production operation, which is mainly composed of a new type of organic compost granulator. Each of them is important.

Especially in the production process, the idler determines whether the production is running effectively. Traditionally, there are production lines using organic compost equipment. These characteristics add luster to people, and people generally know what kind of performance they have.

large scale wheel type compost turning machine

Bio compost production

Animal manure and other raw materials undergo fermentation and decay, and animal manure and other raw materials undergo fermentation and decay.

However, chicken manure is a good choice, bio organic compost production will be used for animal manure.

Due to different materials, the production process and structure of mixing vessels will be different. Therefore, it can be divided into steel mixing equipment, enamel glass mixing equipment and lining mixing equipment.

The process of compost production in the production of biological compost.

(1) The mixture of strains based on microbial fermentation was prepared.

In order to produce bio organic compost, the fermentation substrate must be used as the strain. We use HM fermentation base here. In order to make more evenly contact with chicken manure, 10 kinds of beneficial microorganisms, such as nitrogen fixing bacteria, nitrogen fixing bacteria, potassium decomposing bacteria, phosphate decomposing bacteria, yeast, actinomycetes, Bacillus Giganticus and Bacillus subtilis, are more evenly contacted with chicken manure, and 100g HM fermentation base material is divided into five equal parts. Every 20 grams, about 1-1.6 kg wheat bran or soybean meal and soybean meal are added to each HM fermentation base Other auxiliary materials, which are well mixed, are called plants. In this way, each bacterial mixture can ferment about 200 kg of chicken manure.

organic fertilizer large fermentation pot

(2) Two manufacturing methods:

The production of bio organic compost used in livestock and poultry manure can be divided into static processing and dynamic processing.

Bio compost production line

1. static processing and manufacturing technology of bio organic compost:

Static treatment of bio organic compost is a kind of self-made bio organic compost produced by farmers in the field. The method is simple, easy to operate, and has less investment, which is suitable for small-scale professional farmers.

(1) Prepare chicken manure and accessories.

Choose an open space of about 30 square meters, flat ground, no water, and separate chicken manure from auxiliary materials.

In order to mix the mixture of strain and chicken manure evenly, we divided 1000 kg chicken manure into five equal parts. About 200 kg per serving.

Pan Granulation Compound Fertilizer Production Line

Generally, the grain or powder wheat bran, peanut shell powder and other main auxiliary materials, such as corn straw, cotton stalk, etc., must be cut into 5-10 cm long, too long will cause inconvenient mixing. The purpose of adding auxiliary materials is to regulate the water content and carbon nitrogen ratio of chicken manure and improve the permeability of fermentation materials.

(2) Fermentation platform construction.

After chicken manure and auxiliary materials are ready, fermentation platform shall be built according to the actual situation of environment and farmers.

When establishing fermentation platform, please select places with sufficient sunshine, flat, high terrain, avoiding opening of air outlets and easy to operate. First, some parallel ventilation ditches are excavated, with the width of 30 cm, depth of 30cm and width of ditch beam of 20cm. The branches, bamboo strips, straw and so on are spread on the ditch beam to form a fermenting platform with permeable bottom, which is convenient for ventilation and oxygen supply. Because the beneficial biota in HM fermentation base belongs to aerobic strain, the fermentation products can decay better only when there is enough oxygen.

After the fermentation platform is completed, we can continue to produce the bio organic compost which is still processed.

(3) Operation steps.

Evenly spread the mixture of the strain on the prepared chicken manure and mix well. During the mixing process, the moisture content of chicken manure should be adjusted to about 60%, namely holding several chicken manure in hand, holding tightly, and paying attention to the water between fingers, but not dripping water. Release your hand and gently touch to expand it. That’s enough water. If the water content is too high, add wheat bran, corn straw and other auxiliary materials to reduce the water content in chicken manure; if the water content is too low, add fresh chicken manure or sprinkle some water. Pile the mixed chicken manure on the fermentation platform.

The other four piles of chicken manure were treated in the same way, all piled together. At this time, the height is about 1-1.2m, the length and width are 1.5-2 meters, and the composting amount is generally 1.5 cubic meters.

(4) Management of fermentation process.

In the process of fermentation, temperature control is very important. If the temperature is too low, the mature standard cannot be met; if the temperature is too low, it cannot be reached. If the temperature is too high, the nutrients of compost are easy to lose. The temperature inside compost is from outside to within 30 cm. Therefore, the metal rod of thermometer used for measuring temperature must be longer than 30 cm. When measuring, it must be inserted into compost for more than 30 cm to accurately reflect the fermentation temperature of compost.

Fermentation temperature and time requirements:

After composting, chicken manure entered the first fermentation stage. It will automatically heat to above 55 ° C for 5 to 7 days, and then kill most parasite eggs and harmful bacteria to be harmless