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Which kinds of organic fertilizer granulator do you need

How to make full use of organic waste resources is an important issue for China to build a resource-saving society, promote circular economy and develop organic agriculture.  Organic fertilizer is one of them, organic fertilizer granulator is an essential equipment in organic fertilizer.
Granulator is a kind of forming machinery that makes materials into specific shapes.  Organic fertilizer granulating system is a kind of granulator, used for granulation of various organic matter after fermentation.  The following hui Hang machinery and you talk about organic fertilizer granulator.

Organic fertilizer particle  
The granular fertilizer making machine commonly used in organic fertilizer equipment is: stirring gear pelletizer, disk pelletizer, compound fertilizer pelletizer, drum pelletizer
Agitating granulator is a kind of forming machinery which can make the material into a specific shape.  The machine is composed of body part, granulating rotor part and transmission part.  Wet continuous push rod granulation process is used to design and manufacture.  Not only for a variety of organic matter granulation, especially for the use of conventional equipment difficult to granulate crude fiber materials, such as: crop straw, wine residue, fungus residue, pharmaceutical residue, animal feces, after fermentation can be granulated, but also for humic acid and municipal sludge and other raw materials granulation effect is also achieved very good results.

Disk granulating machine for fertilizer production

fertilizer granulating machine for sale

Teeth agitator granulator
The whole machine structure of the disk granulator is composed of large plate, big gear, transmission part, frame, base, scraper frame, no power scraper and other parts.  Adopting the integral arc structure, the grain forming rate can reach above 93.  There are three outlets, convenient for intermittent production, greatly reducing labor intensity, improve labor efficiency.

Disc granulator  
Fertilizer pelletizer is a new technology, using two-way spiral countercurrent collisions granulation make organic material in the granulation can obtain continuous, high-speed, reciprocating amalgamated with shear, thus forming high pressure mechanical flow impinging stream, material temperature in the 20 s to more than 60 degrees, rapid change in the molecular structure of the material and granulation, heat transfer and flow between the materials, extrusion process was significantly improved,  The granulation density and pelletizing rate are significantly improved, the energy consumption and template cost are greatly reduced, and the granulation efficiency is more than 50 percent higher than that of the traditional extrusion granulator.  Because of high particle rate, smooth operation, strong equipment, long service life, and the majority of users choose as the ideal product.

Compound fertilizer granulator
Drum granulation machinery is one of the key equipment in compound fertilizer industry, which is suitable for cold and hot granulation and large-scale production of high, medium and low concentration compound fertilizer.  It realizes automatic scar removal and tumor removal, and cancels the traditional scraper device.  The machine has the advantages of high ball forming strength, good appearance quality, corrosion resistance, wear resistance, low energy consumption, long service life, easy operation and maintenance, etc.

Drum granulator
China is a big agricultural producer and a big fertilizer consumer. Compared with chemical fertilizers, organic fertilizer has more obvious advantages. Green planting is also strongly advocated by everyone. Organic fertilizer granulator machine is an indispensable equipment for the production of chemical fertilizer.


Rotary drum granulating machine for sale

organic fertilizer granulating machine


How Is Sheep Manure Converted into Organic Fertilizer through Organic Fertilizer Equipment?

Organic fertilizers are now more and more widely used in the agricultural field. While providing sufficient nutrients for crops, they can also improve soil quality. So do you know how organic fertilizers are processed? Today, taking sheep manure organic fertilizer as an example, I will show you how to use organic fertilizer equipment to convert sheep manure into organic fertilizer.

First, mix an appropriate amount of straw powder into the sheep dung. The specific amount is determined according to the moisture content of the sheep dung. Usually, the moisture content of fermentation requires 45%. The dripping water will disperse as soon as you let go, and you will meet the requirements. Then add cornmeal and bacteria, the role of cornmeal is to increase sugar, which can promote the fermentation of bacteria.

Granular and powder organic fertilizer production line

The next step is to add the prepared mixture into the fertilizer horizontal mixer machine for uniform mixing. Pay attention to the mixing must be complete and no lumps are left.

The mixed ingredients are piled into long strips with a width of 1.5-2 meters and a height of 0.8-1 meters. Use a turning machine to turn them once every two days. The piling will heat up in 2 days, become fragrant in 9 days, and become fertilizer in 10 days. On the second day, the temperature can reach 60-80 degrees, eliminating diseases and insect pests such as Escherichia coli and eggs; on the 4th day, the odor of sheep manure can be eliminated; on the 7th day, the compost will become loose and dry, covered with white Mycelium, on the 9th day, the aroma of wine koji was emitted; on the 10th day, the bacterial fertilizer was fermented and matured.

semi wet material crusher details

After the fermentation is mature, it can be pulverized by a semi wet material pulverizer after a little drying. After being granulated by an organic fertilizer granulator machine, it is dehydrated by a dryer and screened by a sieving machine. The finished organic fertilizer is completed. The final step is to package the factory for sale or storage.

The above are the specific steps for converting sheep manure into organic fertilizer through organic fertilizer equipment. You can refer to it. If you have any questions or needs about organic fertilizer production, please feel free to consult FPC organic fertilizer processing equipment manufacturer.

The Advantages of the Organic Fertilizer Granulator are Reflected in Those Aspects

Organic fertilizer granulator-everyone knows that this name is closely related to the production of organic fertilizer. The organic fertilizer ball making machine is an important mechanical equipment for the production of organic fertilizer. Compared with other organic fertilizer equipment, the organic fertilizer granulator is irreplaceable. So what are the main advantages of the organic fertilizer granulator? Let’s give you a detailed description.

Cow Manure Granulation Machine

To be the best in organic fertilizer equipment, the organic fertilizer granulator should be ranked first. The organic fertilizer granulator is the latest technology developed by the Agricultural Machinery Research Institute for many years of compound fertilizer processing equipment design and production experience. The product has obtained the national utility model patent. It is used to granulate various organic matter after fermentation, breaking through the conventional organic matter granulation process. There is no need to dry and crush the raw materials before granulation, and the spherical particles can be processed directly by the ingredients, which can save a lot of energy. Its characteristic is that the produced particles are spherical. The content of organic matter can be as high as 100%, realizing the granulation of pure organic matter. Utilizing the feature that organic particles can grow up inlaid with each other under certain action, no binder is needed when granulating. The granules are solid and can be sieved after granulation, reducing the energy consumption for drying. The organic matter after fermentation does not need to be dried, and the moisture content of the raw material can be 20%-40%.

Pan Type Fertilizer Pelletizing Machine

Furthermore, it is a disk pan granulator, which adopts an overall arc structure, and the granulation rate can reach more than 93%. The pelletizing tray is provided with three discharge ports, which is convenient for intermittent production operations, greatly reduces labor intensity and improves labor efficiency. The reducer and the motor adopt flexible leather transmission, which can start smoothly, reduce the impact force of the buffer, and increase the service life of the equipment. The bottom of the pelletizing disc is reinforced with multiple radiant steel plates, which is durable and never deformed. The thickened, heavier, and sturdy base design does not require anchor bolts to fix, and it runs smoothly. The main gear of the granulator adopts high frequency quenching, and the service life is doubled. The granulation face plate is lined with high-strength fiberglass, which is anti-corrosion and durable. This surface has the advantages of uniform granulation, high granulation rate, stable operation, sturdy and durable equipment, and long service life. It is an ideal equipment for users to choose.

The above is an explanation of the advantages of the organic fertilizer granulator. You need to understand it carefully. It is precisely because of these effects that the production of organic fertilizer is guaranteed and the quality of organic fertilizer is guaranteed. Everyone needs to know.

How to Do the Maintenance of Organic Fertilizer Granulation Equipment in Use?

The organic fertilizer making equipment should be well maintained in the daily use, so as to extend the service life. Let’s look at the maintenance tips of the organic fertilizer pelletizer equipment.

Cow Manure Granulation Machine

  • Keep the granulation work site clean. After each use of the organic fertilizer granulation equipment, the bottom should be removed to remove the granulation leaves and residual mortar inside and outside the granulation pot, and clean the mortar and debris scattered or splashed on the organic fertilizer equipment. , Wipe clean the exposed processing surface of the organic fertilizer granulator equipment, paint it with anti-rust paint, and put on the corresponding protective cover to prevent the second intrusion of dust.
  • The organic fertilizer producing machine has no external refueling holes, and gears and worm gears are lubricated with special grease for the equipment. The upper gear and the lower gear should be added with triple butter once every season. When refueling, the cover of the dynamic gear box and the cover of the transmission gear can be opened respectively. Weihua oil should be dripped into the sliding surface of the supporting gear box and the hinged joint of the bracket frequently. The worm gear box and bearings have been filled with transmission grease before leaving the factory, but the gearbox machine should be cleaned after each year of use, and all protective lubricants should be replaced.

complete organic fertilizer production line

  • Always pay attention to the operation of the organic fertilizer production machine, there should be no serious abnormal noise, and there should be no metal friction sound. If an abnormality is found, it should be stopped immediately and inspected. It can be used after troubleshooting. For the corresponding reason, the machine cannot be started. If there is metal friction sound, check the gap between the granulation pot and the granulation leaf of the organic fertilizer granulator equipment.
  • When renewing the granulating pot or granulating leaves of the organic fertilizer pellet equipment, the working gap should be re-measured every time, and the adjustment should be made several times, and it can be used only after it meets the standards.
  • If the organic fertilizer machine cannot be operated by pressing the program controller, check the power supply voltage, whether the power plug socket, connection plug socket, etc. are normal, and check the internal fault of the controller.

What Is the Difference between An Organic Fertilizer Granulator?

A complete organic fertilizer production line is inseparable from the organic fertilizer granulator. When we build the organic fertilizer production line, we will find that there are many types of organic fertilizer granulators. Different types of granulators also have different functions. So what are the differences between different types of organic fertilizer granulators? Let me give you a list below.

Double Roller Powder Granulator

  • Double-roll extrusion granulator: The double-roll extrusion granulator is the key equipment for compound fertilizer granulation. It has the advantages of advanced technology, reasonable design, compact structure, novelty and practicality, and low energy consumption. It is matched with corresponding equipment to form a small production line, which can form a continuous and mechanized production with a certain capacity. The roller extrusion granulator adopts eugenic formula, does not need to be dried, and is produced at room temperature. The product is rolled and formed at one time, so that the product quality meets the technical index requirements of compound fertilizer. It is a high-, medium-, and low-concentration special compound fertilizer used for the production of various crops and an updated product for energy saving and consumption reduction in the compound fertilizer industry.

Pan Type Fertilizer Pelletizing Machine

  • Disc organic fertilizer granulator: (1) The structure of the disc granulator is novel and reasonable, with reduced weight and height. The process layout is flexible and convenient, suitable for the transformation of the old factory. (2) The tilt angle of the large pan can be adjusted. Angled gaskets are used for flexible and convenient adjustment. (3) Adopting unique unpowered combined scraper integration to reduce auxiliary power consumption. (4) The large plate is composed of a plate body and a plate section. Reduce the power of the main motor. The disc section can be adjusted up and down along the disc body. The end of the disc section is a side flange, which can ensure that the material ball is not strained or torn when it is out of the disc. (5) Brand-new dredging design, with unpowered combined scraper for edge clearing, corner clearing scraper for clearing angle, combined with the unique treatment technology of the disc body, the effect of dredging and ball formation is good, and there will be no large mud masses. The diameter of the ball is 90. % In 3-5mm.

Cow Manure Granulation Machine

  • Organic Fertilizer Stirring Tooth Granulator: This organic fertilizer granulator is widely used for the granulation of organic fertilizer. Due to the high granulation rate, stable operation, sturdy and durable equipment, and long service life, it is selected as the ideal product by the majority of users. The internal rotary tooth granulator developed and produced by FPC has four specifications: Φ400, Φ600, Φ800, Φ1000, and can also develop and produce other specifications of stirring tooth granulators according to user requirements. The shell of the granulator is made of thick seamless steel pipe, which is durable and never deformed. Coupled with a stable base design, it runs more smoothly.

The above is the difference between the several organic fertilizer granulators that we have explained to you. These organic fertilizer granulators are all commonly used varieties of granulators. The above detailed explanation can help you according to your own situation. , And effectively help everyone to set up a suitable organic fertilizer production line.

Organic fertilizer pelletizer working process

In order to make organic fertilizer and compound fertilizer form spherical granular fertilizer, it is necessary to use organic fertilizer rounding machine to make the appearance of particles look round and smooth. So, what is an organic fertilizer pelletizer?

How does it work? Now let Zhengzhou SX Fertilizer Plants heavy industry introduce it to you.

What is organic fertilizer particle polishing machine?

Organic fertilizer shot blasting machine is commonly used in the manufacturing process of organic fertilizer. A rounding device is installed behind the fertilizer granulator, so that the cylindrical particles of organic fertilizer and compound fertilizer can be made into balls with high work efficiency. It has high particle strength and beautiful appearance. Therefore, the organic fertilizer shot blasting machine is an indispensable machine for making spherical organic fertilizer particles.

Performance characteristics

1. In the past, making spherical organic fertilizer was very difficult and required a lot of money. Now with the organic fertilizer throwing machine, the output of organic fertilizer can be increased.

2. When the organic fertilizer shot blasting machine produces organic fertilizer particles, the materials are rounded and then discharged from the discharge port, so that the produced organic fertilizer particles have the same size and beautiful appearance. Round and smooth.

3. When making organic fertilizer granules, the operation is very simple. You need to read the manual carefully.

4. It has strong adaptability to the environment, saves cost and improves efficiency when making organic fertilizer particles.

Working principle

The device of organic fertilizer polisher machine is very simple, which is composed of two or more throwing cylinders. Therefore, after the materials are placed in a circle, they can be discharged from the discharge port. The particle size of the produced organic fertilizer is also the same, forming a sphere and high yield. The organic fertilizer throwing machine rounds the particles made of organic fertilizer and compound fertilizer according to the needs of animals.

According to the above introduction, I believe you have a certain understanding of what is an organic fertilizer spreader. It can be freely matched with new organic fertilizer granulator, flat mold granulator and double mold granulator. We are one of the leading fertilizer machine manufacturers in China. We produce all types of machines in the fertilizer manufacturing process. You can inquire freely.

How to buy equipment for your fertilizer production business?

In recent years, China has made great efforts to develop animal husbandry and put forward zero growth of chemical fertilizer consumption. These policies are undoubtedly a big push for animal husbandry. On the other hand, it is suggested to protect the environment, reduce aquaculture emissions and recycle aquaculture emissions. How to reduce agricultural pollution emissions and increase the recycling of aquaculture resources?

In short, it is necessary to use the organic fertilizer equipment to transform the planting pollution into organic fertilizer, and apply the organic fertilizer back to the crops to realize the complete recycling.
So the purchase of organic fertilizer equipment becomes very important, and the appropriate equipment is very important for the production of organic fertilizer. Here are some tips on how to buy organic fertilizer equipment for you:

1. Determine the size of the equipment: for example, how many tons per year, or how many tons per hour, or how many tons per day?
2. Determine whether the production is powdery or granular organic fertilizer. The investment of powder equipment is generally small. The main equipments include premixing equipment, turnover equipment, refining equipment, organic fertilizer powder packaging equipment, belt conveyor, etc. If the particle is selected, it depends on the shape of the production, whether it is standard spherical or irregular. It depends on the local fertilizer market and farmers’ consumption habits.

3. The choice of granulator, if it is to produce standard spherical granulator, disc granulator, drum granulator, wet granulator, organic fertilizer rapid granulator and so on, all these need supporting drying equipment; If columnar granule is selected, the main equipment includes flat mould granulator, ring mould granulator, etc; If the oblate ball is selected, the main equipment is the roller type extrusion granulator, so there is no need to dry during production. Can use the machine, equipment design is relatively simple.

4. Determine the configuration of equipment: different configuration level, different equipment price, different labor, different production environment.
5. Determine the type of fertilizer to be produced. There are four kinds of organic fertilizer: pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer and microbial compound fertilizer.

The equipment is different. Pure organic fertilizer has strong adaptability and can be produced by general equipment. Organic and inorganic compound fertilizers depend on different fertilizer formulations. If the total nutrient content is high, the selection of granulator is more demanding.

6. Selection of fermentation overturning machine: General fermentation forms include strip fermentation, shallow fermentation, deep tank fermentation, organic fertilizer fermentation tank, tower fermentation and barrel fermentation. Different fermentation methods and fermentation equipment are different. Generally, the shallow tank turnover machine is more suitable for the principle of aerobic fermentation, and the price is not high, so it is more suitable for the actual situation.

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Production of organic fertilizer from livestock manure

Animal manure is a kind of high quality organic fertilizer, known as the “king of organic fertilizer”. Manure has good long-term fertility, ventilation, drainage and water retention, and comprehensive nutrients. It not only contains nitrogen, phosphorus, zinc and other elements, but also contains iron, manganese, zinc, copper, magnesium and other trace elements and 18 kinds of amino acids. The content of organic matter and humus can reach about 30%. At the same time, there are about 100 million beneficial bacteria per gram. What’s more valuable is that they contain antagonistic microorganisms and unknown auxin. Through the role of probiotics, it can effectively inhibit the growth of pathogenic bacteria in soil and inhibit the occurrence of soil borne diseases. So how to use animal manure to produce organic fertilizer?

One is raw material fermentation

Firstly, the required materials are mixed, and tank aerobic fermentation process or strip composting fermentation can be used to make the materials soft. After fermentation and decomposition of raw materials, harmful microorganisms and insect eggs in raw materials can be killed in the high temperature stage of fermentation to prevent their adverse effects on the growth of animals. The quality of raw material fermentation is directly related to the yield of animals, so we must pay attention to it.

After the trampoline is finished, put the fermented materials on the trampoline and stack them about 20 cm high. Each square can raise 1-2 million animals, and feces and cockroaches can be collected every 10 days.

New Type Organic Fertilizer Production Line

New Type Organic Fertilizer Production Line

Collection of feces

Faeces are usually collected at the same time as animals are harvested. The collection of feces is mainly based on the characteristics of being afraid of the sun. First of all, put cockroaches and feces in a sunny place and keep drilling down, so that you can collect sputum layer by layer. The second is to use mechanical separation method to separate sputum, feces and mechanical separation method, and then collect sputum.

Animal manure fermentation

The fermentation tank is used for continuous fermentation of sputum, and feces are mixed with fermentation bacteria. The excrement in the tank is turned by the dumper once a day, and the fresh excrement is fed from the side of the tank, and the fermentation is completed. The material is sent out from the other end of the groove.

Fecal dryness

The moisture content of the harvested feces is about 40%. Generally, natural drying method and artificial drying method are used.

At this time, feces can be used directly. If you want to make more money, you can also use the organic fertilizer production equipment for further granulation and packaging of feces.

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Organic Fertilizer Production at Large Scale

Organic fertilizer is the main fertilizer to improve crop quality and reduce environmental pollution. The organic fertilizer production line realizes the transformation of high-quality organic fertilizer by reprocessing manure, straw, agricultural wastes and other agricultural wastes.

The heavy use of chemical fertilizer has led to the decrease of soil organic matter content, the serious land consolidation, the increase of crop diseases and the serious yield reduction. Organic fertilizer has no pollution and high fertility in agricultural production and use. Organic fertilizer is the main fertilizer used in agricultural production, which has the characteristics of long-term and lasting effect, activating land, promoting plant growth and increasing yield. Organic fertilizer production line mainly transforms waste into organic fertilizer through fermentation composting and granulation.

Fermentation composting is the first step of organic fertilizer production line. Fecal straw was put into fermentor for high temperature fermentation. After high temperature treatment, bacteria, insects and eggs were removed from compost. The organic matter after fermentation is sent to the equipment of organic fertilizer production line for granulation. Combined application of organic fertilizer and chemical fertilizer can complement each other and improve fertilizer utilization rate.

Chemical fertilizer is a quick acting fertilizer with high nutrient content, less composition and fast release, while organic fertilizer is a long-term fertilizer with high nutrient content but low relative content and slow release. In order to maintain the self-sustaining of nutrients and soil fertility, and strengthen the recycling and reuse of soil nutrients, in the organic fertilizer production line, organic fertilizer and chemical fertilizer can be combined to make organic-inorganic compound fertilizer, which can complement each other. The combination of fertilizer efficiency is more conducive to the absorption of crops, providing nutrients for crops and improving fertilizer utilization rate.

Using two in one organic fertilizer granulator, various organic fertilizers and chemical fertilizers can be mixed and granulated to produce high-quality organic fertilizer. Our factory has designed a large output organic fertilizer production line. The organic fertilizer production line mainly includes two in one granulator, ball mill, drum screening machine, vertical crusher, double shaft mixer, rotary dryer, rotary cooler and packaging machine. Through the deep processing of these equipment, organic matter can become high-quality organic fertilizer.

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NPK fertilizer granulation technology

The third process is the granulation process of granular NPK fertilizer production line. In this process, the rotary drum granulator is an important equipment with a production capacity of 5-20 T / h.

Drum granulator is a kind of molding machine which can make material into specific shape. It is one of the key equipment of NPK compound fertilizer production line, suitable for cold and hot granulation and batch production of high and low concentration compound fertilizer. The main working mode is wet granulation.

Pelletizing process fertilizer production line

The rotary drum plays an important role in the granulation process of the world-class 50 million T / a NPK compound fertilizer production line.

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