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Building an npk production line requires a compound fertilizer granulator. There are many compound fertilizer processing and granulation equipment. Some companies do not know how to choose a suitable compound fertilizer granulator. What is the compound fertilizer granulation equipment introduced today? There are three main types of compound fertilizer granulator: drum granulator, disc granulator and double-roller granulator. What is the difference between these compound fertilizer granulators? What are the advantages and disadvantages of each method?

The disc granulator mainly uses the rolling of the disc surface and the granulation of the granules themselves, and is used together with the upper mixer to achieve a high spheroidization rate. The investment cost of granulator equipment is low, and the production capacity is strong, but the dust of open-air granulation is relatively large.

The barrel of the drum granulator equipment is lined with a special rubber plate or an acid-resistant stainless steel lining to realize automatic scar removal and tumor removal, eliminating the traditional scraper device. A drum granulator is a forming machine that shapes materials into specific shapes.

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The main working method is granule wet granulation. With a certain amount of water or steam, the basic fertilizer can fully react after being humidified in the tank. Under certain liquid phase conditions, with the help of the rotating motion of the cylinder, the extrusion force between the material particles condenses into balls. The investment cost of chemical fertilizer equipment is high, the production capacity is strong, and the dust of drum granulation is relatively small.

The double-roll granulator adopts non-drying normal temperature process to produce, one-time molding. The equipment has low investment, quick effect and good economic benefit. The whole set of equipment is compact in layout, scientific and reasonable, and advanced in technology. Energy saving and consumption reduction, no waste discharge, stable operation, reliable operation and convenient maintenance. Wide adaptability of raw materials, suitable for granulation of raw materials such as compound fertilizer, medicine, chemical industry, feed, etc., and the product granulation rate is high. Various concentrations and types of compound fertilizers (including organic fertilizers, inorganic fertilizers, biological fertilizers, magnetic fertilizers, etc.) can be produced.

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In recent years, the global NPK compound fertilizer market has seen tremendous growth, because people are increasingly aware of the urgency and necessity of balanced fertilization, and the development of NPK compound fertilizer production technology and formula has also played a certain role. In addition, NPK compound fertilizers usually have more premium space than single fertilizers. Therefore, many manufacturers put NPK compound fertilizers with more premium space than single fertilizers. Therefore, many manufacturers have included NPK compound fertilizers in their product portfolios.

The common granulation technology of compound fertilizer includes drum granulation, disc granulation, spray granulation, tower granulation and so on.

The high-tower nitrate rotating granulation method produces high-concentration nitro compound fertilizer. This technology sprays nicotine, phosphorus and potassium melts from the top of the tower, cools and agglomerates into granules during the landing process. In ammonium nitrate production enterprises, the use of high tower melting granulation method to produce compound fertilizer has the following advantages:

First, it can directly use concentrated ammonium nitrate solution and crushed solid ammonium nitrate for crushing to produce compound fertilizer. This operation simplifies the production process and ensures production safety.

Secondly, the melt rotating granulation process makes full use of the heat energy of the ammonium nitrate concentrate, the moisture content of the material is very low, and the drying process is not required, which greatly saves engineering consumption.

Drum granulator is the most widely used compound fertilizer processing equipment in compound fertilizer production. The formula limit is relatively small, and partial ammoniation can also be used. For most types of equipment, the production line can use 2-3 million units, the daily output is more than 280-400 tons, and the formula is more than 500 tons. Due to the small formula limit, high output, low investment, short construction period and other advantages, drum granulation technology is favored by many compound fertilizer manufacturers. And it is adopted by more and more compound fertilizer manufacturers. Using this method, we can use a drum granulator to complete the production process.

FPC independently develops and produces a complete set of fertilizer equipment such as fermentation equipment, drying equipment, granulation equipment, screening system, and batching system suitable for the production of organic fertilizer and bio-organic fertilizer. Welcome to visit our official website. https://www.fertilizerplantcost.com/npk-fertilizer-plant-cost/

According to relevant information, the complete NPK compound fertilizer production process flow can usually be divided into: raw material batching, raw material mixing, raw material granulation, particle drying, particle cooling, particle classification, finished product coating, and final finished product packaging. The complete set of FPC compound fertilizer equipment has low investment, quick results and good economic benefits. The complete set of equipment has a compact flow layout, scientific and reasonable, energy-saving and consumption-reducing, stable operation, reliable operation and convenient maintenance. The raw materials have wide adaptability, suitable for the granulation of various raw materials such as compound fertilizer, medicine, chemical industry, feed, etc., and the product granulation rate is high. It can produce compound fertilizers of various concentrations and various types (including organic fertilizer, inorganic fertilizer, biological fertilizer, magnetic fertilizer, etc.).

What is detailed NPK compound fertilizer production line?

The process flow of NPK compound fertilizer production line is as follows:

• Raw material ingredients: urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, ordinary calcium), potassium chloride (potassium sulfate) and other raw materials are equipped in a certain proportion (according to Market demand and soil testing results in various places).
• Mixing of raw materials: Stir the prepared raw materials evenly to increase the uniform fertilizer efficiency content of the entire fertilizer particles.
• Raw material granulation: send the uniformly stirred raw materials to the granulator for granulation (rotary drum granulator or extrusion granulator can be used).
• Granule drying: The granules made by the granulator are sent to the dryer, and the moisture contained in the granules is dried to increase the strength of the granules and facilitate storage.
• Granule cooling: The temperature of dried fertilizer granules is too high and easy to agglomerate. After cooling, it is convenient for bagging storage and transportation.
• Particle classification: The cooled particles are classified, the unqualified particles are crushed and re-granulated, and the qualified products are screened out.
• Finished film: Coating qualified products to increase the brightness and roundness of the particles.
• Finished product packaging: Pack the film-coated particles, that is, the finished product, and store it in a ventilated place.

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Classification characteristics and application of urea ammonium phosphate, aaty mmonium, phosphorus and potassium compound fertilizer. We also provide professional NPK fertilizer production machine and production line.

Urea ammonium phosphate

Ammonium phosphate of urea is composed of CO (NH2) 2 · (NH4) 2HPO4, which is made of ammonium phosphate and urea. Its nutrient content can be 37-17-0, 29-29-0, 25-25-0 and so on. It is a high concentration of nitrogen and phosphorus compound fertilizer. N and P nutrients are water soluble, and N: P2O5 is 1:1 or 2:1, which is easy to be absorbed by crops. Go to https://www.wastetofertilizer.com/npk-compound-fertilizer-production-line/ for quality npk compound fertilizer production.

Ammonium phosphate urea is suitable for all kinds of soil and all kinds of crops, its fertilizer efficiency is better than the nitrogen and phosphorus content of simple fertilizer, and its application method is the same as ammonium phosphate.

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Ammonium, phosphorus and potassium fertilizers

Ammonium phosphate potassium fertilizer is a ternary compound fertilizer made of ammonium sulfate, potassium sulfate and phosphate in different proportions, or by adding potassium salt into ammonium phosphate. The nutritional ratios were 12-24-12, 10-20-15 and 10-30-10, respectively.

The proportion of phosphorus in ammonium phosphate and potassium fertilizer is relatively large, so nitrogen and potassium fertilizer can be applied properly, and the ratio can be adjusted to give full play to fertilizer efficiency. Potassium ammonium phosphate fertilizer is a kind of high concentration compound fertilizer. How to make npk compound granules? Go here for more.

Our NPK fertilizer production line can produce NPK compound fertilizer of ammonium phosphate, superphosphate, potassium dihydrogen phosphate, potassium nitrate, urea ammonium phosphate, ammonium, phosphorus and potassium compound fertilizer.

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NPK compound fertilizer contains two or more kinds of macroelements, which can provide rich nutrition for the growth and development of soil and plants. What should be paid attention to when applying NPK compound fertilizer?

There are different concentrations of compound fertilizer, we should pay attention to choose the appropriate concentration. At present, most compound fertilizers are distributed according to the average nutrient status of soil types and the proportion of fertilizer required by crops in a certain area. There are high, medium and low concentration compound fertilizers on the market.

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Generally, the low concentration of total nutrients is between 25% ~ 30%, the medium concentration is between 30% ~ 40%, and the high concentration is more than 40%. And crops. Generally speaking, high concentration compound fertilizer is used for economic crops with good quality, less residue and high utilization rate. The concentration of compound fertilizer is high. Avoid direct contact between seeds and fertilizer. The nutrient content of compound fertilizer is high. If the seeds or seedling roots are directly contacted, the emergence of seedlings will be affected, and even the roots will be burnt. When sowing, seeds should be mixed with acupoints, and compound fertilizer should be applied in strips with an interval of 5-10 cm.

NPK Drum Granulation Line

Matters needing attention in application of NPK compound fertilizer

It is necessary to pay attention to the nutrient composition of compound fertilizer with different proportion of raw materials. Different brands and concentrations of compound fertilizer use different raw materials, which should be selected and used according to the types of soil and crops. The compound fertilizer containing nitrate is not suitable for leaf vegetables and paddy fields. It is not suitable to use compound fertilizer containing ammonium ion, potassium chloride or chloride ion in saline alkali soil, potassium sulfate in crops or saline alkali soil, and potassium sulfate in paddy field and acid soil, otherwise it will reduce fertility and even poison crops.

The compound fertilizer containing two or more kinds of large elements is easy to volatilize or lose with the rain, and the phosphorus and potassium are fixed by the soil, especially the mobility of phosphorus in the soil is small, and it is not easy to be absorbed. The crop root system is on the surface, which is not conducive to deep root system. The drought condition in the fertilizer can not be dissolved, and it is worse in the development, so the compound fertilizer should go deep into the soil.

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