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How to set up an organic fertilizer plant?

The organic fertilizer production process is a combination of organic fertilizer production equipment for producing organic fertilizer particles. It takes chicken manure, cow manure, pig manure and sheep manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, and ferments with rice bran, yeast, soybean meal and sugar under the action of sulfuric acid for a certain time.

A complete organic fertilizer production line shall include fermentation system, crushing system, mixing system, screening system, conveying granulation system, drying system and other supporting equipment.
Fermentation system: the commonly used equipment are trough turnover machine and plate chain turnover machine.

Crushing system: the equipment includes vertical crusher and horizontal crusher.
Mixing system: the equipment has disc mixer and horizontal mixer. The horizontal mixer can fully mix the materials and improve the uniformity.

Pan Granulation Compound Fertilizer Production Line

Pan Granulation Compound Fertilizer Production Line

Screening system: the equipment includes drum screen and vibrating screen.
Conveying system: the equipment includes bucket elevator and belt conveyor.

Granulation system: This equipment refers to different types of fertilizer granulators. We produce disc granulator and new organic fertilizer granulator. The disc granulator has the advantages of convenient operation, low cost and high cost performance.

Drying system: the equipment is equipped with drum dryer. After the wet materials enter the drum dryer, the materials are fully contacted with the hot air through the rolling of the dryer, so as to speed up the reduction of material humidity, and the dried materials are discharged from another inclined angle.

The commonly used equipment is automatic packaging scale.

A good organic fertilizer production line can produce more than 100 tons per day, which can meet the needs of the local market. Now the country is also vigorously promoting the use of organic fertilizer. The market prospect of all organic fertilizer is broad, and it is a good choice to invest in this industry. We are a leading manufacturer of organic fertilizer and compound fertilizer equipment in China. The equipment we produce is safe and reliable, and the perfect after-sales service makes you worry free. If you have any needs, please contact us.

More details, welcome go to https://fertilizerplantequiment.com/how-much-does-an-organic-fertilizer-plant-cost/

NPK compound fertilizer contents

Potassium dihydrogen phosphate

Potassium dihydrogen phosphate is a kind of high concentration phosphorus potassium binary compound fertilizer, pure white or grayish white crystal, nutrient is 0-52-34, small hygroscopicity, good physical properties, soluble in water, water solution ph3-4, expensive.

Potassium dihydrogen phosphate is suitable for seed soaking, seed dressing and topdressing. The soaking concentration was 0.2% and the soaking time was 12 hours. Soybean and wheat were soaked in 30kg and 50kg solution, respectively. Seed dressing is usually sprayed with 1% concentration and seed mixed on the same day. The spraying concentration was 0.2% – 0.5%, and 50kg-75kg solution was used every 667m2. Choose to spray the leaves on the ground on a sunny afternoon without dripping. Wheat at jointing booting stage and cotton before and after flowering were sprayed three times. Spraying 0.5% potassium dihydrogen phosphate solution during fruit expansion and coloring has a good effect on improving product quality.

Go here to find more solutions.

Potassium nitrate is usually called pyronitrate. It is recrystallized from sodium nitrate and potassium chloride or extracted from nitroso. Its molecular formula is KNO3. It contains 13% N and 46% K2O. Pure potassium nitrate is white crystal, crude product is slightly yellow, hygroscopic, soluble in water, chemical neutral, physiological neutral fertilizer. It is easy to explode at high temperature and belongs to flammable and explosive substances.

It is suitable for dry land, generally 5-10 kg / 667 m2. It has a good effect on potato, tobacco, beet, grape, sweet potato and other crops that prefer potassium rather than chlorine frost. It has a good response in legume crops. If it is used for other crops, it should be combined with element nitrogen fertilizer to improve fertilizer efficiency. Potassium nitrate can also be used as root topdressing, and the suitable concentration is 0.6% – 1%. In arid areas, it can also be applied with organic fertilizer, the dosage is about 10kg / 667m2.
As the N: K2O ratio of potassium nitrate is 1:3.5, the content of potassium is higher, so the calculation of fertilizer should be based on the content of potassium.

How to fertilize plants with organic manure?

The effect of organic fertilizer was slow, and the effect of topdressing was not as obvious as that of base fertilizer before sowing or transplanting.

When is organic fertilizer usually applied? For greenhouse growers, organic fertilizer should be applied before soil sterilization.

To make fertilizer by your own from organic manure wastes, go to https://organicfertilizerplants.com/

(1) The organic fertilizer which is not completely decomposed will rot further after being treated in the closed shed.

Application time of organic fertilizer

(2) The pathogenic bacteria, diseases and insect pests and other harmful microorganisms in organic fertilizer are basically killed after high temperature and expansion treatment, and no longer do harm to crops.

large scale wheel type compost turning machine

large scale wheel type compost turning machine

(3) Expired microbial fertilizer and bio organic fertilizer should also be used before disinfection in the soil closed shed to prevent bacterial contamination of the soil after disinfection.

To recycle animal manure as raw materials for organic fertiizer production, go to https://organicfertilizerplants.com/animal-manure-compost-production/

How to apply organic fertilizer?

The main function of organic fertilizer is to improve the soil, so it should be combined with deep ploughing to make the soil and organic fertilizer completely mixed. It can also be combined with soil conditioner to improve soil environment, balance nutrition and increase soil aggregate structure.

In addition, the quality of organic fertilizer is also a factor affecting the raw materials, equipment and production line in the process of organic fertilizer production.

We are a fertilizer production machinery factory covering an area of about 13000 square meters. We have 30 high-quality talents and 70 professional workers. Since 2010, we have been providing OEM services to our customers. We have a strong technical force, high-quality staff and R & D, design, manufacturing team. We provide customers with process design, equipment manufacturing, installation and debugging, the whole one-stop service.

Organic Fertilizer Know How on Wiki

What are the factors affecting soil nutrient release?

High soil temperature, fast absorption of crops, high humidity.
What should be paid attention to in the application of controlled release fertilizer for wheat?

1. The formula of high nitrogen and high phosphorus was adopted;
2. Appropriate amount;
3. During the greening period, 10-15 Jin urea was applied per mu;
4、 Attention should be paid to the isolation of fertilizer in precision sowing.

How to make organic fertilizer from animal manure? Here are solutions for you:https://manurefertilizermachine.com/

What should be paid attention to when using rice controlled release fertilizer?

1. The formula of high nitrogen, phosphorus and potassium should be used.
2. Appropriate;
3. Young adults need topdressing, 20-30 kg urea per mu;
4. Wet and spray water when floating.
What should be paid attention to when using controlled release fertilizer?
1. Pay attention to the isolation of fertilizer.
2. Pay attention to the correct formula and dosage
3. Pay attention to scientific application.
4. Attention should be paid to the separate application of sandy land and saline alkali land.

New Type Organic Fertilizer Production Line

New Type Organic Fertilizer Production Line

How to turn manure into pellets? Here are machines for your reference:https://manurefertilizermachine.com/manure-pellet-mill/

What is the law of Wheat Fertilization?

The average medium fertility level is about 3 kg N, 1-1.5 kg P and 2.5-3.1 kg K per 100 kg wheat grain.
What does corn need to fertilize?

Each kilogram of corn needs 2.5 kg of pure nitrogen, 1.2 kg of phosphorus pentoxide, 2.0 kg of potassium oxide and 1:0.48:0.8 of nitrogen, phosphorus and potassium. With the increase of output, the demand for fertilizer increases.

What is the difference between nitrogen deficiency and iron deficiency in peanut?

Nitrogen deficiency will lead to plant Dwarfing and yellowing, and iron deficiency will lead to yellowing of upper new leaves of peanut.
What are the symptoms of phosphorus deficiency?

The growth of root system is not good, the plant is short, and the stems and leaves are purplish red.

What are the symptoms of potassium deficiency?

The lower edge of the leaf is yellow and charred.

What is the reason for caking of compound fertilizer?

When the surface of fertilizer particles is wet and dry, salt bridges are formed between the particles, resulting in fertilizer caking.
Now, I’d like to introduce the granulation line to you

Features of production line:
1. The design of spiral section of mixing section is reasonable and unique, with uniform mixing and fast feeding and discharging
2. Computer automatic batching / mixing / packaging in one, using hinge cage feeding mode, small footprint, less labor, reduce investment.
3. The whole machine is made of stainless steel, corrosion resistant, long service life.

Granulation production line

Advantages of granulation production line:
1. Accurate ingredients
2. Mix well
3. Accurate packaging
4. Unique technology
5. Advanced technology
6. Simple and practical
The main machines of granulation production line are multi hopper multi-scale batching system and drum granulator.

3 ways to learn the organic fertilizer

1. Improve soil fertility. After applying organic fertilizer to soil, organic matter can effectively improve soil physical and chemical properties and biological characteristics, solidify soil, enhance soil fertility and buffer capacity, and create good soil conditions for crop growth.

2. Increase production and improve quality. Organic fertilizer is rich in organic matter and a variety of nutrients, providing nutrients for crops. The decomposition of organic fertilizer can provide energy and nutrients for soil microbial activities, promote microbial activities, accelerate the decomposition of organic matter, and produce active substances, which can promote crop growth and improve the quality of agricultural products.

3. Improve fertilizer utilization rate. Organic fertilizer contains many kinds of nutrients, but its relative content is low and its release is slow. However, chemical fertilizer has high nutrient content, less composition and fast release. The organic acids decomposed by organic matter can also promote the dissolution of mineral nutrients in soil and fertilizer. Organic fertilizer and chemical fertilizer promote each other, which is conducive to crop absorption and improve fertilizer utilization rate. Want to make your own organic fertilizer? Go to https://organicfertilizermachines.com/

Complete sets of machines for bio fertilizer production line

Bio organic compost production line is a kind of compost which has the function of both microbial compost and organic compost. It is composed of specific functional microorganisms and organic matter, mainly used to remove plant residues (such as livestock manure, crop straw, etc.) After harmless treatment and decomposition.

The production method and operation process of bio organic compost are as follows:

  1. The first step in the production process of bio organic compost: the total dosage of selected strains is 0.2% – 0.5%.
  2. Production process of bio organic compost: preparation and requirements of raw and auxiliary materials:
  3. Main ingredients: fruit residue, dry bagasse, edible fungus residue, distiller’s grains, sugar residue, vinegar residue, starch residue, cassava residue, citric acid residue, soy sauce residue, monosodium glutamate residue, powder residue, bean curd residue, drug residue, oil residue, oil cake, bran, cottonseed meal, moldy feed, sludge, brewery’s residue, slaughterhouse residue, Ho water (s water), Leftover food, human and animal manure and other materials.

How to turn theses machines into bio composts, go to https://compostturnermachine.com/bio-composter-machine/

  1. Auxiliary materials: all kinds of crop straws, leaves and weeds, melons and vines, straw, pine hull, peanut hull, sawdust, rice husk powder, rice bran, etc. can be dried, crushed and made into high carbon.
  2. The proportion of main materials and auxiliary materials is 5:1-3:1.
  3. The production process of bio organic compost production line is divided into three steps: the water content should be controlled at 60-65%, and the water can only come out by hand holding materials in groups. Bacteria, main materials and auxiliary materials should be mixed evenly. The ambient temperature should be higher than 15 ℃. The stacking area of materials shall not be less than 4 square meters, the width shall be 1.5-2 meters, the height shall be 0.6 meters, and the length shall not be limited.
  4. The production process of bio organic compost is divided into four steps: composting should be turned at 50 ℃ once a day. If the chimney temperature exceeds 65 ℃, it will be overturned again. The temperature will be controlled below 70 ℃. The temperature of composting will be lower, the material will be loose, the material will not have the original smell, and there will be a little ammonia smell. White hyphae are produced in the pile and decompose.