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For friends who are preparing to start production of organic fertilizers, there are many things that need to be done, such as project establishment, production plan, process selection, equipment purchase, plant construction, and there may be bidding matters. Since 2020, due to the rising price of raw materials, which has a greater impact on the price of equipment, many friends are very concerned about how much it costs to put into production an organic fertilizer equipment?

First of all, in the case of equipment purchase alone, the price of a set of organic fertilizer production equipment may range from tens of thousands to several million. There are many factors that affect the price of organic fertilizer equipment. Production capacity, raw materials, and equipment selection must also consider the rise and fall of equipment raw materials. Today, I will use two different customer production cases last year to explain the price of the equipment in detail and see which situation is suitable for you.

1. Simple configuration of organic fertilizer equipment to produce fermented organic fertilizer

If the organic fertilizer is produced on a small scale, commercial sales are not required, only the pre-fermentation process is required, and the subsequent deep processing is not required. At present, there are three forms of organic fertilizer fermentation equipment:

1. Choose an organic fertilizer fermentation tank.

Fermentation tank processing organic fertilizer is suitable for the conditions of strict environmental protection requirements and high fermentation aging requirements. At present, the use of fermentation tanks to process organic fertilizer can produce raw materials within 48 hours. The fermentation tank can be equipped with a deodorization system to completely solve the environmental pollution problem. It is not affected by the external temperature and environmental terrain, and can be produced at any time.

2. Adopt small trough type compost turning machine.

The trough-type manure compost turning machine runs stably, and can be changed by one turning-and-turning machine. It can handle multiple trough materials with large output and uniform turning and polishing. Most organic fertilizer processing plants are used. The small 2-meter trough-type turning and polishing machine is only priced at 5 thousand dollars.

3. Use self-propelled compost turning machine.

The self-propelled manure composting machine is divided into wheel type and crawler type. It is characterized by large processing capacity and free movement. It is suitable for organic fertilizer dumping operations in a wide area, and is suitable for organic fertilizer processing plants that do not want to carry out a large amount of civil engineering. The price of the type turning machine is about 10,000 dollars.

2. Simple configuration of equipment for producing powdered organic fertilizer

The production of powdered organic fertilizer is finely pulverized after the fermentation of organic fertilizer. The required equipment: fermentation dumper, forklift silo, semi-wet material shredder, drum screening machine, automatic packaging is called powder organic fertilizer. This low-end configuration of powder organic fertilizer production equipment can be realized at a price of about 30,000-90,000 dollars.

3. Equipment for producing granular organic fertilizer

The production process of granular organic fertilizer is relatively complete and complicated at present, and it is also based on continuous fermentation process and powder organic fertilizer processing. Therefore, the required equipment is relatively more, including fermentation machine, forklift silo, semi-wet material crusher, horizontal mixer, organic fertilizer granulator machine, dryer, cooler, drum screening machine, fertilizer film coating machine and automatic packaging machine. When the process has special needs, dynamic ingredients are also needed. The price of a small complete set of equipment is about $100,000-$140,000.

For professional fertilizer processing enterprises, the production capacity requirements are relatively large. For an organic fertilizer production line with an annual output of 50,000 tons, the equipment price is between $90,000 and $150,000. Such a price range is a reasonable range that takes into account the different needs of different customers.

The above is the approximate price of organic fertilizer production equipment. Since 2021, the price of metals has soared, pushing up the price of equipment, and the specific situation should be based on real-time quotation.

However, in the actual process design, because the production capacity requirements of each project, the ground processing site, and the configuration of the entire set of organic fertilizer production equipment are not fixed, there are often many different situations, so the specific price depends on the situation. FPC will generally provide customers with process design, equipment processing and installation, and production training for free according to the actual situation of the customer. Let customers achieve mass production without any worries.

Self Propelled Windrow Compost Turner For Sale

• Manure compost turner machine: industrialized fermentation treatment of organic solids such as animal manure, domestic garbage, sludge, and crop straws. The equipment fully ferments the uniformity of fermented materials. So that the front of the fermentation tank can be freely put in or taken out of the fermentation method, and wastes such as feces can be retained for a long time.

high moisture materials cruhser effect

• The wet material crusher is a professional crushing equipment for crushing high humidity and multi-fiber materials. Using high-speed rotating blades, crushed fibers have good particle size, high efficiency and high energy. The semi-wet material crusher is mostly used in the production and processing of organic fertilizer, and it has a good effect on crushing raw materials such as chicken manure and sodium humate.

mixng machine

• The mixer has fast mixing speed and good uniformity. It can mix and add 30% viscous materials with liquid. There are two oppositely rotating paddles and rotors when it is working. Because the blade has multiple special angles, it can be mixed quickly and effectively regardless of the shape, size and density of the material. The bottom opening door is adopted for fast unloading speed and less residual quantity.

Pig Manure Granulation Machine

• The organic fertilizer granulator is a molding machine that can make materials into specific shapes. It is widely used in the production of organic fertilizer, bio-organic fertilizer and other fields. According to the structure and working principle, it can be divided into double roller extrusion granulator machine, disc-type granulator, and round shaping granulator machine, new organic fertilizer granulator, etc. For organic fertilizer made from cow dung, we recommend a new type stirring tooth granulator.

Chicken Manure Dryer

• Rotary dryer is mainly composed of rotating body, lifting plate, transmission device, supporting device and sealing ring. Diameter: φ1000-φ4000, length depends on drying requirements. One of the traditional drying equipment is a cylinder that is slightly inclined to the horizontal. The material is added from the higher end, and the high temperature and hot flue gas flows into the cylinder side by side with the material. As the cylinder rotates, the material is due to gravity. Run to the lower end. A copy board is installed on the inner wall of the cylinder to pick up and sprinkle materials. In the process of falling, the material is broken into fine particles by the dispersing device, which increases the contact surface between the material and the airflow, so as to increase the drying rate and promote the advancement of the material. The dried product is collected from the lower part of the bottom end.
• The rotary cooler can reduce the moisture content while cooling to a certain temperature, reduce labor intensity, and increase output. The drum type cooler is driven by the main motor to drive the belt and pulley, which are transmitted to the driving shaft through the reducer, and installed on the driving shaft. The split gears on the upper gear mesh with the large ring gear fixed on the body and work in opposite directions.

Customized Fertilizer Screening Machine in ShunXin

• The drum screening machine adopts a combined screen, which is convenient for maintenance and replacement. The machine has a simple structure, convenient operation and stable operation. The drum screening machine is mainly used to separate the finished product and the returned material, and can also realize the classification of the finished product, so that the finished product is evenly classified.

fertilizer granules coating machine

• The granular fertilizer coating machine is composed of screw conveyor, mixing tank, oil pump, main engine, etc., with powder dusting or liquid coating process, which can effectively prevent the agglomeration of compound fertilizer. The main machine adopts polypropylene lining or acid-resistant stainless steel.

fertilizer single bucket packing machine

• The fertilizer packaging machine is mainly composed of material import, feeding mechanism (gate), weighing hopper, bag clamping mechanism, frame, suction port, pneumatic system, sensor, control box, conveying and sewing mechanism, etc.
• Conveyor: Configure belt conveyor, bucket elevator or screw conveyor according to the actual needs of customers.

The construction of the organic fertilizer production line is related to many aspects. Manufacturers often encounter many problems when building organic fertilizer production lines. I don’t know how to choose the machines needed in each link and how to produce organic fertilizer with high quality and high price. Let me explain to you how to build an organic fertilizer production line correctly.

Generally speaking, the production of organic fertilizer can be divided into four major steps: fermentation-crushing-granulation-drying-packaging. These necessary steps also have more extended procedures, such as stirring, cooling, screening, and coating.

How the customer chooses an organic fertilizer production line often depends on the raw materials needed to make organic fertilizer. For example, in the crushing process, different crushers are selected according to the water content of the raw materials. Usually, we should use a semi-wet material pulverizer to crush the raw materials with higher water content. If it is dry material, such as dry cow dung and sheep dung, we can use a vertical grinder to crush it. In the granulation process, we recommend different types of granulators according to the fiber size of the raw materials. We usually use discs or drum granulators for finer fiber raw materials, such as chicken manure. The coarser fiber materials use flat film extrusion granulator, such as cow dung, straw and so on. In the drying process, if the budget is sufficient, we often recommend that customers install a cooler after the drying process, which is mainly to prevent the agglomeration caused by overheating of the particles. In the later stage of granulation, there are also optional processes such as coating and polishing. These are all procedures for “beauty” for the finished product, making the granules more beautiful, neat and attractive.