My Blog

My WordPress Blog

Tag Archive : disc granulator machine

Six Steps of Chicken Manure Processing Organic Fertilizer Equipment Technology

What equipment is used for processing chicken manure into organic fertilizer? What is the process? FPC is a professional organic fertilizer equipment manufacturer. Today I will share with you what equipment is used for processing chicken manure into organic fertilizer, and what is the treatment process? what.

Long-term use of chicken manure organic fertilizer can make crops and plant rhizomes develop, and plants grow well and shiny, and can also increase the yield of crops. The more feasible way to process chicken manure into organic fertilizer is to use organic fertilizer equipment for process treatment, so that the time for processing into fertilizer is short, which is energy-saving and efficient.

Large Scale Compost Turner

Large Scale Compost Turner for pig manure disposal

  1. Organic fertilizer fermentation equipment for turning over and fermenting chicken manure

Mix the collected chicken manure with some hay or straw powder and add some starter to make compost and ferment. During the fermentation time, the chicken manure is turned over and fermented with a turning machine, and the organic fertilizer is fully fermented only by turning the pile evenly.

  1. The grinder crushes chicken manure organic fertilizer

A wet material crusher can be used for the crushing process. The semi-wet material crusher uses high-speed rotating blades to destroy the fiber with good particle size, high efficiency and high energy. The semi-wet material crusher is mostly used in the production and processing of organic fertilizer, and has a good effect on destroying chicken manure, sodium humate and other materials.

  1. Equipment for making organic fertilizer pellets from chicken manure

The chicken manure organic fertilizer is granulated with a disc granulator or a stranded granulator. Make the fertilizer granular, with some weight, not easily dissipated by the wind.

manure rotary dryer machine in organic fertilizer production line

Fourth, use drying and cooling equipment

If it is organic fertilizer particles, cooling equipment can be used for cooling. No drying equipment is needed. If it is powder equipment, it needs to be dried with a tumble dryer first, and then cooled with a cooler.

Rotary Screening Machine for screening unqualified pellets

Five, sieving machine sieving fertilizer

The particles produced in the granulating equipment will have different diameters and need to be sieved and classified by a sieving machine. The large and small granular materials that are unqualified in the screening are transported out by a belt elevator, destroyed from the beginning, and then sent to the granulator for re-granulation.

fertilizer granules coating machine

Sixth, coating equipment coating layer

The coating machine is composed of a screw conveyor, a mixing tank, an oil pump, and a main engine. Powder dusting or liquid coating technology can effectively prevent the agglomeration of compound fertilizers

Step 7: Automatic packaging scale weighing and sealing packaging

Organic fertilizer granular materials are packaged. Fertilizers are actively packaged and weighed to complete quantitative weighing and packaging.

These are the processing methods of chicken manure organic fertilizer equipment processing chicken manure organic fertilizer

What Is the Configuration of the Organic Fertilizer Production Line with An Annual Output of 100,000 Tons?

Generally speaking, the use of livestock and poultry manure and industrial waste is 150,000 tons, and the annual production of finished organic fertilizer is about 100,000 tons. What are the configurations of the large-scale livestock and poultry organic fertilizer production line with an annual output of 100,000 tons?

Pig Manure Compost Fertilizer Production Line

Large-scale livestock and poultry organic fertilizer production lines with an annual output of 100,000 tons include: forklift feeder, trough type turner, vertical crusher, drum screening machine, dynamic batching machine, granulator, round thrower, dryer, Cooling machine, coating machine, automatic quantitative packaging scales. Users can customize the appropriate configuration according to their own needs.

Each type of production line has its own characteristics. What kind of organic fertilizer is suitable for what kind of organic fertilizer equipment is needed. For example, the disc and rotating gear production line must be equipped with a dryer and cooler, and use hot air to make the organic fertilizer. Dry, and then use a cold air exhaust system to cool the organic fertilizer, so that the hardness of the particles will be better.

Pan Type Fertilizer Pelletizing Machine

The angle of the granulating disc of FPC disc granulator adopts an integral arc structure, and the granulation rate can reach more than 93%. The pelletizing tray is equipped with three discharge ports, which is convenient for intermittent production operations. The reducer and the motor are driven by flexible belts, which can start smoothly, reduce the impact force of the buffer, and improve the service life of the equipment. The bottom of the pelletizing disc is reinforced with multiple radiant steel plates, which is durable and never deformed. Heavier, thicker, and sturdy base design does not require anchor bolts to fix, and runs smoothly. The main gear of the granulator adopts high frequency quenching, and the service life is doubled. The granulation surface plate is lined with high-strength glass fiber reinforced plastics, which is anti-corrosive and durable.

It is Important to Add Moisture When Producing Organic Fertilizer Granulator

The organic fertilizer granulator requires materials and moisture during the production process. How to add water for good pellet production, how to make the granulator faster and more efficient, the proportion of water added is very important. Next, let me talk about the addition of water to the granulator.

fertilizer rotary drum granulator

In the production process of organic fertilizer granulator, the material is required to have viscosity. Some raw materials are relatively loose after fermentation and it is not easy to pelletize. Some water or binders must be added to increase the viscosity of the materials. The organic fertilizer equipment disc granulator and the rotary drum type fertilizer granulator adopt agglomeration granulation method. During the granulation process, water or binder is added to ensure that the material can be granulated smoothly. The new organic fertilizer granulator adopts wet granulation, and the materials after fermentation can be directly granulated without other processes. The double roll press pelletizer is produced by a non-drying room temperature process, which is suitable for granulating materials with relatively low viscosity or relatively low water content.

Pig Manure Granulation Machine

If the water content of the material is too high, you can add some relatively dry materials in an appropriate amount to neutralize the water content. If the water content is too low, add water in an appropriate amount to facilitate granulation.

Double Roller Powder Granulator

The new organic fertilizer granulator is an organic fertilizer granulating equipment that continues to be updated and reproduced with the development of agriculture, technological improvement, and diverse needs. The new organic fertilizer wet granulator can realize the selection of materials. As long as the various organic substances after effective fermentation can be granulated by the new organic fertilizer granulator, the limitations and obstacles of the traditional process are broken. Moreover, it is not necessary to stop the processing, crushing and drying tasks of the raw materials before granulation, and can directly realize the batching processing and direct granulation. It not only saves a small amount of labor input, but also realizes the effective reduction of costs, but also realizes the improvement of task efficiency, which is convenient and fast, and the effect is satisfactory. The new organic fertilizer granulator also achieves a higher organic content, realizing the exclusive manufacturing of pure organic fertilizers.

The emergence of the organic fertilizer granulator has brought a great contribution to the development of agriculture. Mastering the above knowledge can develop production more effectively.