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FPC disc granulator has the following advantages: high spheroidization rate, high roundness and strength of particles, intuitive operation, convenient maintenance, etc.

The working principle of the disc granulator: The powdered fertilizer is evenly moistened by the atomized water in the double-shaft mixer to form a spherical core with a uniform particle size, and then sent to the spherical disc for granulation. The moisture content of raw materials should be controlled at 12~14%. Most of the water should be added in the double-shaft mixer, and only a small amount of supplemental water should be added to the ball pan, and the supplemental water amount should be controlled at about 0~3%. Dry powder granulation is directly added to the ball-forming disc, and an appropriate amount of water is sprayed. After the raw material ball core enters the ball-forming disc, it moves along a parabola under the action of centrifugal force, friction and gravity in the disc. Due to the cohesiveness and plasticity of the material, the cores adhere to each other and gradually grow up during the movement. When the inclination angle of the ball disc, the high speed of the disc edge and the water content are constant, the material balls of different particle sizes will leave the disc edge and roll down at different detachment angles due to different gravity. The material ball continuously pushes the water out of the surface during the continuous rolling process. Due to the cohesiveness of the material and the natural volatilization of the surface liquid film, the material ball has a certain strength, and then with the rotation of the inclined plate body The edge of the disc is discharged out of the disc.

Stirring-teeth granulator:

The new type of organic fertilizer granulator is also called a spiral stirring tooth structure due to its internal structure , Granulation, spheroidization, densification and other processes, so as to achieve the purpose of granulation. The particle shape is spherical, the particle size is generally between 0.3-3 mm, and the granulation rate is 90%. The size of the particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the higher the rotation speed, and the larger the particle size. Small, and vice versa. Application range: This machine is especially suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, and the better the quality of the pellets. It is generally required that the particle size of the material before granulation should be less than 200 mesh. Typical application materials: chicken manure, pig manure, cow manure, carbon black, clay, kaolin, etc.

It is dedicated to the granulation of municipal solid waste organic fermented fertilizer such as manure, compost, green manure, sea manure, cake manure, grass charcoal, soil and miscellaneous manure, three wastes, microorganisms, etc. The particles are spherulites. The granulation rate of the machine is as high as 80-90%, and it is suitable for a variety of different formulas. The compressive strength of organic fertilizer is higher than that of discs and drums. The rate of large balls is less than 15%. The uniformity of particle size can be customized according to user requirements. It is adjusted through the stepless speed regulation function of this machine. This machine is suitable for the direct granulation of organic fertilizer after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

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The turning depth of the chain plate turning machine is 1.8-2 meters, and the turning depth of the general rake-tooth turning machine is 0.6-1.5 meters. The chain plate turning machine occupies a small area and is more efficient.

Equipment advantages of chain plate turning machine: this chain type turning pile mixer has the advantages of high crushing efficiency, uniform mixing, thorough pile turning, and long moving distance. New type chain plate compost turning machine has compact structure and advanced technology. It uses some beneficial microorganisms to promote the rapid decomposing of organic waste such as livestock and poultry manure. It adopts unique pond continuous aerobic fermentation technology to make organic waste. The materials are quickly decomposed, dewatered, sterilized, and deodorized to achieve the purpose of harmlessness, resource utilization and reduction treatment, low energy consumption, and stable product quality.

Installation and commissioning of chain plate type stacker machine.

• After all the parts of the chain conveyor equipment are installed and assembled, we need to fix the conveyor chain plates in place to ensure that the legs, columns, and platforms of the conveyor are fixed with chemical anchors. This step is very important. The work is safer only when the equipment is relatively stable, so we must carry out this work well.
• After the last step of the chain conveyor is completed, we should not slack, but also check all the bolts in general, do a thorough fixation to ensure that each screw is fixed. If there is a screw that we do not fasten well, it may cause safety hazards.
• The axis of the chain conveyor, the drive roller and the reversing roller must be vertical to the vertical center line of the frame, otherwise it cannot rotate flexibly, so these three items must be checked clearly , This is also a very important one.
• The chain conveyor should check the tension of the conveyor chain. If the tension to be checked, we need a set of data. The tension should be 1% to 1.5% of the captain. In the meantime, this is more appropriate. We need to keep this data well. If it is out of this range, we have to adjust it in time.
• The chain conveyor has a rope pull switch to be installed on one side of the equipment, and a steel wire rope should be connected between the two switches, and the tightness can be adjusted by yourself.
• There is also a switch on the chain conveyor, which is a deviation switch, which can be installed on both sides of the head and tail, and it is also installed in pairs. The specific position can be according to the instructions.

There many organic compost turner machine in FPC. Welcome to our  website for ideal fermentation machine. https://www.fertilizerplantcost.com/chain-plate-type-compost-turner/

Belt conveyor is a common equipment used for continuous conveying of goods. There are two types of belt conveyors, fixed and mobile, which are mainly used for loading, unloading, handling and conveying goods or materials. It is the most basic equipment in the manufacturing process of organic fertilizer, which can connect various machines and transport materials. Belt conveyor deviation is one of the common faults in the operation of belt conveyor. There are many reasons for this, including structural design, installation and commissioning. When solving the deviation problem, it needs to be handled flexibly according to the situation.

Harm of belt conveyor deviation

The deviation of belt conveyor means that the conveyor belt deviates from the normal center position to one side of the transmission drum. In this case, if not corrected in time, the edge of the conveyor belt and the frame will rub against each other, and the conveyor belt will wear or even tear over time. In case of serious, the production of nitrogen, phosphorus and potassium fertilizer will stop working, affecting the production efficiency.

Causes of belt conveyor deviation

The reason for belt conveyor deviation is that the forces on both sides of the conveyor belt are unbalanced. If the tension at both ends of the belt is in a balanced state, it is not easy for the newly installed and debugged belt conveyor or the worn old belt conveyor to deviate.

There is a reversing roller at the head and tail of the belt conveyor, which is installed at the head and tail respectively. The head roller is installed and positioned, the central axis is perpendicular to the frame, and the tail roller is equipped with a lead screw as a tensioning device. The perpendicularity between the idler and the frame can be adjusted by adjusting the nut position on the lead screw until the final belt conveyor operates normally.

Organic fertilizer is the main fertilizer to improve crop quality and reduce environmental pollution. The organic fertilizer production line realizes the transformation of high-quality organic fertilizer by reprocessing manure, straw, agricultural wastes and other agricultural wastes.

The heavy use of chemical fertilizer has led to the decrease of soil organic matter content, the serious land consolidation, the increase of crop diseases and the serious yield reduction. Organic fertilizer has no pollution and high fertility in agricultural production and use. Organic fertilizer is the main fertilizer used in agricultural production, which has the characteristics of long-term and lasting effect, activating land, promoting plant growth and increasing yield. Organic fertilizer production line mainly transforms waste into organic fertilizer through fermentation composting and granulation.

Fermentation composting is the first step of organic fertilizer production line. Fecal straw was put into fermentor for high temperature fermentation. After high temperature treatment, bacteria, insects and eggs were removed from compost. The organic matter after fermentation is sent to the equipment of organic fertilizer production line for granulation. Combined application of organic fertilizer and chemical fertilizer can complement each other and improve fertilizer utilization rate.

Chemical fertilizer is a quick acting fertilizer with high nutrient content, less composition and fast release, while organic fertilizer is a long-term fertilizer with high nutrient content but low relative content and slow release. In order to maintain the self-sustaining of nutrients and soil fertility, and strengthen the recycling and reuse of soil nutrients, in the organic fertilizer production line, organic fertilizer and chemical fertilizer can be combined to make organic-inorganic compound fertilizer, which can complement each other. The combination of fertilizer efficiency is more conducive to the absorption of crops, providing nutrients for crops and improving fertilizer utilization rate.

Using two in one organic fertilizer granulator, various organic fertilizers and chemical fertilizers can be mixed and granulated to produce high-quality organic fertilizer. Our factory has designed a large output organic fertilizer production line. The organic fertilizer production line mainly includes two in one granulator, ball mill, drum screening machine, vertical crusher, double shaft mixer, rotary dryer, rotary cooler and packaging machine. Through the deep processing of these equipment, organic matter can become high-quality organic fertilizer.

More details, go to https://organicfertilizerplants.com/

Pay attention to the time of fertilization

Organic fertilizer is slow to use, so it should be applied as early as possible. It is usually used as the base fertilizer before sowing or sowing, and fermentation will be better before use. The latter is less effective than the basic fertilizer.

Fertilizer has a quick effect, and should be used as base fertilizer one week in advance. Fertilizer should be applied before the critical period of crops or during the peak period of nutrient absorption to meet their needs.

How to make organic fertilizer, here are complete systems for your reference, https://organicfertilizermachines.com/organic-fertilizer-production-line/

Biological fertilizer plays an important role in inhibiting bacteria in soil. Therefore, under the premise of bacteria having reproductive growth time, it should be applied early, which can be applied with organic fertilizer for soil or during implantation or implantation before application.

NPK Drum Granulation Line

Second, pay attention to the application method

The main function of organic fertilizer is to improve the soil and provide nutrients, which is usually used as the basic fertilizer in the soil. Therefore, the organic fertilizer and soil should be mixed evenly with the deep plough to achieve the purpose of improving the soil. It can also be used in combination with microbial agents for acid-base reproduction, which will improve the soil environment, balance nutrition and increase the structure of soil aggregates. To make fertilizer met the requirements, it is necessary to select a realiable organic fertilizer machine manufacturer.

In the basic fertilizer, because the nutrients in the organic fertilizer are mainly nitrogen, it can reduce the nitrogen fertilizer in the organic fertilizer, the base fertilizer can use 30%, the rear fertilizer can use 70%. Phosphate fertilizer and potassium fertilizer can be paid off as base fertilizer at one time. The fluidity of phosphate fertilizer is poor, and the recovery effect is poor in the later stage. Therefore, the phosphate fertilizer should be applied to the soil as the base fertilizer.

To make compound fertilizer, here are machines for your reference:https://organicfertilizermachines.com/compound-fertilizer-production-line/

The best way to apply the fertilizer is to use the full solution quick acting fertilizer, such as the source Bank of P and K, which can be absorbed quickly after the decomposition of vegetables, which has little influence on the soil. Biomass fertilizer can be concentrated in planting sites or based on organic fertilizer because of its small quantity. The latter can be used to produce long bacteria by using the same kind of biological fertilizer to improve the removal ability and disease prevention effect of phosphorus and potassium solution.

Finally, pay attention to the dose

Different crops have different growth stages. The amount of fertilizer is different, so the amount of fertilizer should be controlled, and the fertilizer should be applied according to the different needs of plants, and the content of nutrient elements in soil should be considered comprehensively
Reasonable collocation of chemical fertilizer.

We can arrange engineers to go to the customer factory or workshop to check the situation on site, and then make the production layout drawings for the customers.

We provide installation and maintenance for overseas engineers.
For the construction of customers, we can provide construction drawings for free.

When customers visit China to check our factories, we can take our machines to our fertilizer plants, including roller pressing granulation production line, organic fertilizer production line, NPK compound fertilizer production line.

Bio organic fertilizer is a kind of commercial fertilizer, which is composed of special functional microorganisms, chicken manure, duck manure, cow manure, sheep manure, crop straw and so on. It is harmless in the production process of organic fertilizer.

1. In the production process of bio organic fertilizer from Sheep manure, the factors that affect the fermentation of organic waste and microbial reproduction must be effectively controlled. The main factors affecting the organic matter content, moisture content, C / N ratio, oxygen concentration, temperature and pH value in composting process.

On the one hand, through the control of various factors, it can meet the carbon nitrogen ratio, temperature, humidity, pH value, oxygen content and other nutrients necessary for the growth and reproduction of various microbial strains. On the other hand, different nutrient contents will produce different fertilizer effects.

For example, high carbon content is conducive to the increase of soil fungi, while nitrogen is conducive to the increase of soil bacteria. Calcium has an obvious effect on the disease resistance of crops.

Production technology of organic fertilizer

2. The odor produced by composting must be prevented and controlled to avoid secondary pollution. Adding starter or rapidly decomposing bacteria to the compost can reduce the odor in a short time, and the compost turning machine is used to treat it by biological deodorization technology.

3. The basic components of bio organic fertilizer, organic fertilizer and chemical fertilizer are almost the same. The difference is that there is no biological flora in organic fertilizer. Bio organic fertilizer takes bio organic fertilizer as carrier. After pelletizing, the product can increase soil nutrients and beneficial bacteria, improve soil activity, improve microbial flora, inhibit the growth of harmful pathogenic bacteria, inhibit the occurrence of diseases, and improve crop quality and yield.

Application of organic fertilizer throughout the year can renew or improve soil organic matter, improve soil physical and chemical properties, and significantly improve soil quality. With the rapid development of modern agriculture, fertilizer is essential. Fertilizer granulation plant sxfp will share with you the key points of rational use of organic fertilizer.

The advantage of organic fertilizer is that it contains a variety of nutrients, including a lot of micronutrients, and contains a lot of organic matter, vitamins and other active substances. The rational use of organic fertilizer should pay attention to the following points:

Pan Granulation Compound Fertilizer Production Line

Long term application of organic fertilizer can renew or increase soil organic matter, improve soil physical and chemical properties, and significantly improve soil quality. However, the disadvantage is that the nutrient content is low, and the nutrient form is mainly organic. It needs to decompose soil microorganisms gradually and transform them into the form of plant absorption and utilization. Because of the low nutrient supply intensity, it is difficult to meet the requirements of rapid growth cycle of high-yield crops. To use good fertilizer, the manufacture should choose a quality fertilizer granulation machine supplier, which will be the first and foremost thing.

In the process of organic fertilizer production, we should not only consider the characteristics of various organic fertilizers, but also consider the application of appropriate fertilizers. That’s what SXFP ALWAYS DO.

Rotary Drum Granulato for npk fertilizer pelleting

In terms of livestock manure, the amount of this organic fertilizer is very large. With the rapid development of livestock and poultry industry, livestock and poultry industry develops rapidly. If animal manure is not treated and applied scientifically, it will not only cause the loss of vegetables, fruit trees, tobacco, tea, potatoes and other economic crops, but also worsen the agricultural environment.

New Type Organic Fertilizer Production Line

Therefore, in the production of cash crops, it is necessary to fully develop and rationally use organic fertilizer. Because the main characteristic of organic fertilizer is that its nutrient content is higher than other organic fertilizers, the carbon nitrogen ratio (C / N) is relatively narrow, usually between 6 and 10.

Therefore, some crushed rice straw was added to form a mixed organic fertilizer, and then other NPK fertilizers were added and granulated by a double roll granulator. In this way, we can clean the environment and ensure the quality and safety of fruit and vegetable products. The application of organic fertilizer can partly replace the supply of nitrogen and phosphorus in crops, thus reducing the application of fertilizer and improving the utilization rate of fertilizer.

1. Running in wear: This is a common normal wear of organic fertilizer equipment. At the beginning of friction between new friction surfaces, the wear rate is faster. After reaching a certain extent, the actual contact area between friction surfaces increases, the unit pressure decreases correspondingly, and the wear rate also decreases.

2. Bonding wear: when a material of friction surface is too light, contact pressure is too high, lubrication condition is too poor or temperature is too high.

3. Fatigue wear: this occurs more on the friction surface with rolling friction, which is manifested in the crack surface on the friction surface of the parts, resulting in the metal surface falling off. The main reason is that the contact pressure of the surface material exceeds the compressive limit strength due to the compression, elastic extension and cold and hot effect.

chain plate type compost turner for large scale

4. Corrosion wear: the friction surface is oxidized and deteriorated due to the continuous infiltration of water vapor, chemical gas or oxide. Generally, it is oxidation wear and chemical corrosion wear.

5. Relatively speaking, one of the factors that easily cause the wear of organic fertilizer equipment is dust. Organic fertilizer equipment in operation and discharge, in fact, will produce a certain amount of dust, if not timely cleaning and maintenance, dust will enter into the equipment, such as the various joints, day by day, more and more, the friction of the equipment joints will be greater, and even cause the accumulation of bacteria, thus causing certain corrosion to the equipment, affecting the performance of the equipment. Therefore, we require the staff to check and maintain the equipment while using the organic fertilizer equipment.

4-wheel type windrow compost turner

6. In the process of organic fertilizer operation, our staff also need to pay attention to the lubrication of the equipment connection. The long-term use of the equipment is a severe test for the equipment lubrication. Once stuck, the friction of the equipment will increase, only high lubrication will provide good power support for the operation of organic fertilizer equipment, and the staff should form a good habit of cleaning and maintaining the equipment regularly.

7. In addition, we need to pay special attention to the motor friction, otherwise it will affect the use effect of organic fertilizer equipment, staff need to pay attention to check the operation of the motor at all times. Especially before the load operation, the circuit of the motor should be checked. If it is damaged, it should be renewed immediately to ensure normal operation.

Welcome to our website to get more information: https://fertilizerplantequiment.com/

Groove fermentation equipment mainly refers to groove type organic fertilizer composting machine. Groove type overturning and throwing machine is a kind of equipment matching with fermentation tank. The top of both sides of the fermentation tank is equipped with rails, and the tipper can run back and forth on the track.

Generally, one machine with multiple tanks is equipped for the tank type tipping machine. The transfer of the tipping machine between the fermentation tanks can be realized by the transfer machine. The trough type tipping machine is mainly composed of frame, overturning device, walking mechanism, cable drum device, electric control system, etc., and is mainly driven by electric power.

The tank fermentation system has the advantages of small space occupation, high composting depth, fast temperature rise and large treatment capacity. In the process of tank fermentation, the state of medium temperature high temperature medium temperature high temperature alternation can be maintained and guaranteed, which can effectively shorten the fermentation period.

A device for adding bacteria is set up on the tipping machine, which can spray evenly and proportionally in the fermentation process. At the same time, the ventilation pipe can be laid at the bottom of the tank to increase the ventilation capacity. There are also equipment using electricity, no exhaust pollution, odor and water seepage can be effectively controlled. The trough tipper is suitable for fine and large-scale production, which is beneficial to production management and production cost control.

The trough tipper can be improved in the aspects of walking safety, reliability of tipping system, adaptability of composting materials and automation of operation. Production of high efficiency products, stable and reliable operation, solid and durable, even flip, by the market praise of the machine.

More Information: https://fertilizerplantequiment.com/

Manufacture of organic fertilizer is an extensive procedure that exposes the machines to risks. Therefore, a seller who understands this will invariably offer you a warranty to shield your small business from unexpected financial losses. While making comparisons, delete all suppliers lacking this provision on your list.

As the rest will offer you one, go for the type with a more extended period. One trick about this provision that could seem insignificant is that it influences the kind of machinery you will definitely get. A firm offering an extended period will rarely have customers revisit with complaints.

There are actually different types of raw material applied in the creation of organic fertilizer, consequently using separate machines. Prior to making as being a decision, it is important to comprehend your organization needs in-depth. An example includes cow dung, manure, and industrial sludge, among others. Not all machines can employ these elements.

Therefore, according to your specialization, select a device tailored to the current work. Most of the machines may be found in the appearance of a line, thinking about the several processes involved. If your business is diverse, it is possible to request help from experts. They are going to assist you to choose a combination that can work efficiently plus timely.

Choosing an organic fertilizer production machine could be very tiresome, yet not using the above tips. Will not be quick to create a decision but alternatively spare sufficient time and energy to make comparisons of the available sellers.

When you plan to put together an organic fertilizer factory you really sure that you have the proper equipment for the job. You might need a variety of machines to quicken the method and make sure that your fertilizer factory starts making profits as fast as possible. Please read on to learn some of the top machines you have to create your fertilizer factory.

More Information: https://fertilizerplantequiment.com/