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Category Archive : Chicken Manure Fertilizer Factory

How to manage animal manure on large-scale farms?

There are three main methods:

1. When fertilizer is sold or sent out. China has always had a tradition of fertilizing with manure, and many animal manure can be used in the planting process. As a result, farms can sell animal manure nearby or give it to local farmers. This can not only solve the problem of manure on the farm, but also have a good relationship with the surrounding farmers.

2. Biogas digester use. However, this method requires a relatively large investment, but after the construction of the biogas digester, the benefits are still many. Not only does it consume manure, but it can also provide some resources and even electricity for the daily production of the farm.

3. Integration of planting and breeding. In fact, this method is somewhat similar to the first method, which uses manure as fertilizer, but this method is used at home. The fermentation of manure is directly used for home grain cultivation or pasture planting, which can reduce the cost of fertilizer planted and the cost of feed for feeding.

1. The principle of manure composting in farms

The best composting treatment is the process of degrading the organic matter in solid feces through microbial action under the condition of artificial control of water, carbon-nitrogen ratio and ventilation, making it mineralized, humused and harmless. Compost is mainly divided into aerobic compost and anaerobic compost, and at present, it is mainly based on aerobic compost. The composted manure nutrient composition is more stable, more conducive to crop absorption, and at the same time can improve the soil condition, so farmers, small and medium-sized farms or farms basically apply this treatment mode.

2. The basic process of manure fertilizer making in farms

The use of aerobic microorganisms to decompose complex organic matter into stable humus, while generating heat energy, the internal temperature of feces gradually increases, reaching 60-70% high temperature and can last for several days, not only can reduce the moisture, but also can kill the harmful pathogenic microorganisms, parasites, insect eggs and miscellaneous seeds, etc., the decomposed material no longer has a smell, easy to be absorbed by crops, the whole process continues from dozens of days to months according to the process, to achieve the procedure of making compost manure.

In order to further increase the decomposition rate of aerobic composting, when the reactor temperature rises to 50 ° C, it can start to turn the pile with the help of the trough piler, which not only improves the efficiency of manual pile turning, but also solves the problem of uneven manual pile turning and saves labor. When turning over the pile, the appropriate pile turning cycle should be adopted according to the change of the temperature of the pile. When the temperature is in the rising stage, it takes 1 day to turn the pile; When the temperature begins to drop to 30 ~ 45 ° C, you can slowly stop turning over the pile, and you can turn the pile once every 3 to 5 days. When the color of the pile is dark brown, do not turn the pile again, just let it rot.

In-vessel composting system foe chicken manure

fermentation tank for sale

The manure compost of the farm is decomposed, which can not only effectively solve the problem of manure pollution in the farm, but also make organic fertilizer to reduce the amount of chemical fertilizer, avoid excessive use of chemical fertilizer, resulting in soil compaction, reduced fertilizer efficiency, and excessive plant potassium residues. Long-term use of organic fertilizer can also improve the content of organic fertilizer in the soil, improve crop flavor, etc., alleviate soil compaction, and improve fertilizer utilization.

 

To Find Automatic Composting Machine at Inexpensive?

It is good for buy an automated composting machine. It will save you time, improve your productivity, and compost almost a variety of organic wastes. It is also cheap to use it.

It is actually, however, essential to find a higher-quality automatic composting machine. When you can pick the best machine, you can use it for extended.

Read on to learn to find an automatic composting machine at low cost:

1. Purchase It Right from the producer

It really is much cheaper to buy a unit from the manufacturer. The manufacturer may even offer discounts to conserve you more money. It is, therefore, crucial to select the right manufacturer.

The best manufacturers have been making automatic composting machines for quite some time. And these people have a good reputation. It is actually safer and cheaper to make use of their machines. These machines have a long lifespan.

It really is better still to check the warranty before choosing a manufacturer of composting machines. The warranty protects you against losing money for the wrong manufacturer. In the event the manufacturer trusts their machine, they may give a warranty.

Large Scale Compost Turner

Large Scale Compost Turner for sale

2. Buy It from the Local Supplier

If you cannot get a domestic manufacturer, you can purchase an automated composting machine from the reputable and reliable local supplier. Overseas manufacturers usually work together with suppliers in several countries.

In the event you check out the website of the favorite overseas manufacturer of compost turners, you can see a summary of their approved suppliers inside your country. When you can see suppliers from the country, you may use one of these brilliant suppliers.

It is convenient to use a supplier to import the machine. The suppliers handle every one of the paperwork and taxes. You are going to just pay your supplier and watch for your machine. A supplier can, therefore, help you save money.

3. Purchase It on the web

You can actually find automatic composting turner online. It can be, however, simple to get scammed on the net. This is because there are many sellers.

It is advisable to look for reputable online sellers. The ideal online sellers are already selling machines on the web for several years. These are popular since a number of people utilize them.

You can easily compare the prices of online sellers. It really is, therefore, readily available a reasonable seller. The truth is, online sellers may offer you discounts. You can utilize these discounts to save cash.

In-vessel composting system for sale

In vessel composting machine for organic fertilizer

4. Invest in a Second-Hand Machine

Should you be looking for an affordable composting system, you can buy a second-hand machine. It is actually less expensive to acquire a second-hand machine.

Lots of people sell their machines at competitive prices. Once you learn folks this industry, they may refer anyone to someone selling their machine. You can purchase a used machine to save money.

It is actually, however, far better to inspect the 2nd-hand automatic composting machine before choosing it. You wish to know the health of the machine prior to signing anything.

In the event the machine needs major repairs, usually do not buy it. Why? You may spend more money money repairs along with the machine may well not even last long.

Conclusion

It will take effort and time to get a cost-effective automatic composting machine available on the market. If you can utilize the information above, you can find a cost-effective machine.

How To Purchase An Affordable Animal Manure Pellet Machine

Should you own a farm, and you will have usage of loads of animal manure, you might want to consider producing your very own fertilizer pellets. It’s a great way to fertilizer soil without having to spend a large amount of money fertilizer. Other businesses may provide this for you, yet it will be far more expensive than if you produce it on your own. Should you be ready to get an inexpensive animal manure pellet machine, you have many different types to pick from.

How Do These Machines Work?

A professional business involved with farming will require a considerable amount of fertilizer. In some instances, these same businesses may also be raising animals like sheep, cattle, goats, along with other animals that men and women consume. Whenever you get a granulator for making animal manure fertilizer, it is possible to consider the manure that is certainly created by these animals in converted easily into fertilizer. They may be produced as spherical pellets, or elongated pellets, based upon the machine you are using. You will also need to have a method of storing the pellets once they are made, or transporting them if you are intending to offer these to other businesses.

flat die granulating machine for chicken manure

Chicken manure granulator for sale

Four Various Kinds Of Manure Pellet Machines

Maybe the most recognizable manure pellet machine will be the disc granulator. This is caused by its unique design and size. It could be added quickly to the production line for the roll-out of fertilizer pellets. Very compact in design and size, it uses a very simple working process. The mix water, the fertilizer, and the rotating disc, will allow these pellets to get produced. Three of the other manure pellet machines add a rotary drum churning granulator, a manure pelletizer, along with a standard rotary drum granulator.

Just How Do These Machines Work?

Many of these machines function in the same way. They normally use centrifugal force in order to make the pellets. The spinning motion of your drum, or maybe the pan, can provide this particular rotation. There are different components based upon the one which you opt to use. There will be a rolling belt, driving mechanism, gears, and also the machine body itself. Because the powdery manure agglomerate, combined with water, actually starts to rotate, the pellets can be made in mass quantities. As soon as they have dried and solidified, they are often stored or employed for your crops.

Disk pelletizer for animal manure fertilizer production

Animal manure fertilizer granulator for sale

Where Are You Able To Locate These For Sale?

It is easy to obtain more than one of these systems from many reliable businesses. If you are happy to pay more income, you might have one delivered quickly with the local business. Another choice is to get one from the company which is outside of your personal. Foreign businesses have been producing these for many years. It will enable you to produce as much from the fertilizer pellets since you need inside the exact consistency required for your soil. By combining these materials every day, you are able to feel certain that you can expect to never have to bother about needing fertilizer for your personal crops.

Whether you are utilizing a pan granulator, or possibly a rotary drum granulator, they are unique systems for producing fertilizer pellets from manure. If you do have access to tons of manure from farm animals, you will probably never use up all your fertilizer to your business. Whatever the kind of animals that you raise, all that you can use for this particular process. Once done, you can trust the high quality and volume of the fertilizer you happen to be producing to improve your crops year in year out.

What Can a Fermentation Tank Do Inside Your Organic Fertilizer Plant?

As a way to build an organic fertilizer plant with a high production rate, you must make sure which you have all of the necessary equipment in your production line. This process should start with composting the organic materials that you’ll be employing to create your fertilizer. That’s something that you can do having a fermentation tank.

Tanks Allow You to Prepare Materials for the upcoming Stage of Production

As a way to fast produce animal manure compost that can be used and sold, you’ll have to prepare materials you’ll work with for the following stage in the production process. A fermentation tank is an excellent way of getting these materials ready for the next step from the process.

While composting can take a long time, using a fermentation tank will help streamline the method. With the right equipment, you’ll have the capacity to accomplish more and employ the time that you do have as efficiently as possible.

In-vessel composting machine for sale

In vessel composting machine for organic fertilizer

You May Enhance Your Fertilizer

An additional benefit of using a fermentation tank is that it provides you with the opportunity to add materials that will ultimately increase your fertilizer and improve its overall effectiveness. For instance, you could add helpful fungi and bacteria in to the mixture.

When you work with a tank, you’ll be capable of create a better product. Bacteria are capable of doing a lot to boost the overall quality of your own fertilizer. You’ll have the capacity to try to manufacture organic fertilizer that suits extremely high standards of quality.

The Fertilizer Will Probably Be Maintained

A tank uses shifts in temperature to quickly decompose the materials used in producing fertilizer. After the process is complete, the temperature will shift again so that you can keep up with the fertilizer. This may be sure that the product still meets high standards of quality when it is ready for release.

Composting is an effective way to create fertilizer on a small scale, but because it’s such a time-consuming process of composting, it isn’t a great choice for big scale operations. A fertilizer tank will help you to streamline this important step during this process while ensuring the constant maintenance of the fertilizer that is certainly produced.

The Tank Prevents Caking

Caking fertilizer is an additional issue you could encounter in most of these production lines. If you’re seeking a way to avoid most of these problems, by using a tank can be a solid option. Caking can prevent proper fermentation, but thankfully, using a tank, you can preserve caking from happening in the first place.

In case your goal is usually to produce top quality organic fertilizer compost inside your plant, finding the right equipment is crucial. By using a tank, you’ll be capable of accelerate the production process while avoiding many common problems.

Having a fermentation tank in your organic fertilizer production line, you’ll see better results overall. When you’re purchasing essential equipment for your plant, you’ll want to ensure that you spend money on the appropriate fertilizer tank. Find a tank that will give you excellent results.

Considering Different Kinds of Fertilizer Granule Machines to create Organic and Compound Fertilizer

If you’re comparing different kinds of fertilizer granule machines to generate organic and compound fertilizer, you’ll desire to make sure you’re focusing on the proper factors. You should ensure you’re able to measure the equipment in your own cost range so that you can come up with a smart purchase.

Consider the Design of Your Production Line

To start out, you’ll want to consider the design and design of your production line. In case you have a clearer picture of the organic granulator may be like and the way it will operate, you’ll manage to find granule machines that work well well in that line.

It’s best to test out different layouts before purchasing any equipment. Doing this, you can try various layouts without needing to move heavy equipment. It is possible to select your ideal layout and possess the equipment place appropriately once it arrives.

5 t/h organic fertilizer production line for sale

disk granulation line for making organic fertilizer

Buy from a Vendor and Brand You Trust

You’ll want to ensure that you have total confidence in the caliber of the machinery that you’re purchasing. It’s crucial that you know you can trust the vendor you’re buying organic fertilizer granulating equipment from, and you’ll would also like to make sure you buy equipment that had been manufactured by a manufacturer you already know you can be determined by.

You won’t want to suffer from complications with your equipment later down the line. You must be able to inquire and gather valuable information before your purchase. You must also recognize that the producer behind your equipment features a good reputation for quality.

Center on Newer Models

You don’t necessarily must purchase one of several latest models of organic fertilizer granulating machines on the market, but you can find distinct benefits to buying newer equipment. While the base purchase price may be higher, you may even realize that you’re getting better value in the equipment you’re buying overall.

Newer models tend to be more energy-efficient than older models. In addition to that, many newer models come with features that make them easier to work with. With a new model, you can also imagine that maintenance won’t be the maximum amount of of the issue.

Rotary drum granulating machine for sale

organic fertilizer granulating machine

Estimate Operating Costs

What will it cost to keep your fertilizer production line working? You must do your best to estimate these costs prior to your purchase. If there are high expenses associated with a specific granule machine that you’ve been looking at, you’ll want to make certain that you’re aware about these costs upfront.

Your operating costs can have a direct impact on your profits, which explains why you’ll want to make certain that the fee for running your production line is very manageable. Don’t overlook the fee for future repairs when you’re making these estimates.

By comparing and contrasting different varieties of organic fertilizer granule machines to make organic and compound fertilizer, it is possible to weigh your choices and look for the optimal equipment to your production line. Whatever form of machinery you ultimately choose, you’ll have the capacity to gather plenty of valuable information in front of your purchase.

Significance Of Selecting The Best Production Line For Making Fetilizer From Animal Manure

Do you have entry to horse, pig, or chicken manure? Do you wish to put in place a company making organic fertilizer from this manure? Organic fertilizer is huge demand and it will be produced from a number of raw materials including several types of manual from cattle, goat, chicken, or other animals.

Doing the work manually is simply unachievable as it takes plenty of effort. That is why serious companies select a production line created to make animal manure fertilizer by means of pellets or powder from different kinds of animal manure. There are actually several types of production lines to make organic fertilizer from animal manure. The main difference between various production lines is within their design and the caliber of materials useful for making various components.

With regards to selecting a animal manure production line, there are particular parameters which should be carefully considered to get the best value for your money. Will not purchase the first production line you find. Also, claims made about the manufacturer’s website concerning the machine’s efficiency or production capacity or any other parameters should be taken with a grain of salt. You need to do your own research to make sure you are not buying something that will heighten the operational costs and put you with a disadvantage.

3-4 ton animal manure fertilizer production line for sale

Animal manure fertilizer production line for sale

In addition to the main parameters like processing capacity of organic fertilizer production line, kind of the production line, its design, and excellence of materials useful for making the development line, an important thing you need to consider is the trustworthiness of the manufacturer. Product quality is everything. You can’t possess a successful business when you have to regularly stop production because of the sub-standard of machinery utilized in the development process.

Poor quality machinery stops working frequently. Frequent breakdown not simply hurts production but additionally adds to the production cost and someone has to fund those repairs.

When it comes to checking the trustworthiness of a selected company, start with searching their name online. It must allow you to discover numerous reviews from real clients who have plenty of experience while using equipment. When you might struggle to find reviews on popular review websites but there are plenty of forums and groups on popular social networking platforms where users in the market converge and discuss various things. The truth is, it can be better for you to become an integral part of these communities as you can obtain a lot of ideas from experienced users over these communities.

Commercial animal manure fertilizer production line for sale

The design of animal manure fertilizer production

When you are checking the reputation of a business, don’t forget to inquire about about their after-sales service. Many companies are perfect at making sales but don’t really care about their customers once the sale continues to be completed. You may not are interested to buy from such a company.

You are likely to need the assistance of their engineers for normal servicing and maintenance. Also, you may want replacement parts once in a while. In the event the company lacks strong after-sales support, you could have to cover an increased than expected price for replacement parts.

Overall, various types of production line for making animal manure fertilizer is you can purchase to make organic fertilizer from animal manure. However, not all the development lines are of similar quality. You should buy one only after checking the standing of the brand along with their after-sales support to set up a strong foundation for your business.

How To Choose The Proper Commercial Composting Equipment

Commercial composting enables you to make vast amounts of fertilizer. This equipment makes the composting process fast and so much easier. You possibly can make a lot of cash quickly whenever you produce the fertilizer and the equipment is affordable in order to make plenty of compost fast. Quality compost is vital when you need to produce high-quality fertilizer.

Compost can be produced out from many types of manure. The most frequent is cow dung and chicken dung. You can find the dung for cheap and also free. Many farmers will donate the dung totally free and you will also buy it for any inexpensive price if you want to.

The process of commercial composting is ideal for making fertilizer. The fertilizer is used in agricultural operations to create the crops and soil stronger and healthier. Dung makes perfect fertilizer since it is packed with nutrients and cheap and plentiful. It is simple to believe it is.

The appliance is additionally good for environmental surroundings since it takes the dung out of the environment and out from the waste dumps. Cows and chickens produce a lot of dung so converting it into fertilizer is a good thing for your environment.

The production line works by using the dung and making it compost. The dung needs to be dried first after which it may be mixed with organic materials like grass and leaves. The compost will then be left to ferment. If you let it ferment naturally it may take weeks for the fermentation process being completed, but when you use a large compost turner you may have finished compost after as little as fourteen days.

Commercial compost turning machine for sale

Commercial compost machine for organic fertilizer plant

The compost turning machine will turn the compost over consistently that makes it ferment faster hence the compost will be ready to develop into fertilizer faster. You want to make sure that you make use of these machines simply because they speed up the development process a whole lot. Which means that you may earn more money.

After the compost continues to be made it may be transformed into fertilizer by using a granulation machine. This machine will turn the compost into pellets. The development line provides you with a reasonable method to make large quantities of fertilizer. The machines make pellets of various sizes and they also could even be polished.

Wheel type compost turning machine for sale

Large-scale compost turning machine for organic fertilizer making

If you would like produce a lot of fertilizer you want the ideal commercial composting equipment. These machines are affordable and may be customized for commercial productions of the size. If you want to expand your organization making huge amounts of fertilizer you need to invest in this equipment in order to produce every one of the fertilizer you want.

Making high-quality  compost is not hard if you choose the fertilizer production line. It is affordable which is constructed from the best materials. The machines don’t need a lot of maintenance so you get after-sales service that will last the life of the machine. This line allows you to produce all the fertilizer you will need plus it won’t cost lots of money to run either.

What Equipment does Chicken Manure Need to Make Fertilizer

Process for Making Powdery Organic Fertilizer from chicken Manure

  • What equipment does fresh chicken manure need to make fertilizer? Generally speaking, the complete equipment of chicken manure organic fertilizer production line is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system, It consists of a screening system and a finished product packaging system.
  • After the fermented and decomposed chicken manure is sent to the pulverizer by the conveyor for pulverization, the material with a fineness of 80 mesh accounts for more than 65%, and is sent to the organic raw material warehouse through the conveyor belt, and enters together with other raw materials (nitrogen, phosphorus and potassium) after electronic measurement. The raw material pulverizer performs secondary pulverization and mixing, and the pulverized and mixed materials are sent to the drum fertilizer granulator through the belt conveyor. The self-viscosity is stimulated. Under the continuous rolling of the drum granulator, the material gradually rolls into a ball, which flows out from the tail of the granulator and is sent to the disc granulator through the belt conveyor. In the long-distance granulation area, the granules are continuously lifted to a high place and rolled down under the action of gravity. The cycle is repeated, the strength of the granules is further strengthened, and the appearance of the granules is more rounded. As the number of particles in the disc fertilizer granulator gradually increases, the finished product The granules overflow out of the granulation tray, and are sent to the dryer through the belt conveyor. The hot air in the hot blast stove is introduced into the dryer through the induced draft fan, and fully contacts the organic fertilizer granules entering the dryer, and the moisture in the granules is quickly removed. After the exchange, a large amount of water vapor is introduced into the dust chamber by the induced draft fan, and then emptied after dust removal and water washing.

fertilizer rotary drum granulator

  • The temperature of the particles after drying is about 70 degrees. It flows out through the tail of the dryer and then enters the cooler for cooling. The normal temperature air introduced by the induced draft fan is fully contacted with the high-temperature particles in the cooler, and the temperature of the high-temperature particles is gradually cooled. When it reaches normal temperature, the hot and humid air in the cooler is introduced into the dust chamber by the induced draft fan, and then emptied after dust removal and water washing. The organic fertilizer particles cooled to room temperature flow out from the end of the cooler and enter the screening machine. Under the continuous rolling action of the granules screening machine, the unscreened organic fertilizer passes through the fine screen section of the screening machine (pore size 2.5*2.5) and the finished product screen in turn. In the mesh segment (pore size 4.5*4.5), the organic fertilizer is divided into three specifications: fine return material, finished pellets and large pellets. The fine return material and the crushed large pellets are returned to the granulator through the return belt conveyor for re-making. The finished granules are sent into the coating machine through the belt conveyor, and are fully contacted and mixed with the coated oil or functional bacteria that are metered into the granular fertilizer coater. The coated oil or functional bacteria are evenly wrapped and adsorbed on the surface of the organic fertilizer particles. , and then enter the finished product warehouse, after being measured by the electronic measuring&packaging machine, it is sent to the packaging machine for packaging and sealing, and then enters the finished product warehouse for storage.

The Production Process And Configuration Budget of a Large-Scale 50,000-100,000t/h Organic Fertilizer Making Plant

In recent years, in order to further protect the ecological environment and reduce air pollution, the use of chicken dung, cow dung, pig dung and other poultry and livestock manure has been promoted to replace chemical fertilizers in organic fertilizers. The establishment of a fertilizer processing plant with organic fertilizer equipment has been rewarded with great returns. So, how much does it cost to run a large-scale organic fertilizer production line with an annual output of 50,000 to 100,000 tons?

A complete set of large-scale livestock separation organic fertilizer production lines with an annual output of 50,000-100,000 tons include: forklift feeder, composting turner, vertical crusher, drum screening machine, dynamic batching machine, granulator, rounding machine, dryer, cooler, coating machine, automatic quantitative packaging scale.

First, use a solid-liquid separator to control the moisture content of the animal manure below 85%, then add straw, rice bran, corn flour and other auxiliary materials. After fully mixing with a mixer, shovel it into the fermentation groove with a forklift, and use organic fertilizer to turn it. The materials pile is fully fermented and decomposed; using the conveyor belt between the equipment, it is transported to the grinder for pulverization, and then sent to the organic fertilizer granulator for granulation. The produced particles have high water content and are dried by the dryer before entering the cooler cools the pellets and improves the strength of the pellets. Then it is sent to the drum sieving machine to screen out the unqualified particles, and then carry out the secondary granulation. After the qualified, the packaging machine is used for packaging and the finished product is produced.

The complete process of making bio-organic fertilizer:

  • Ground strip pile, use ground turning machine, or put materials in fermentation tank, use trough type turning and throwing machine.
  • Evenly sprinkle the organic fertilizer starter, turn the pile and ferment to reach the temperature, smell, decompose, and pick up the weeds and grass seeds.
  • Fermentation for 7-12 days, depending on the temperature in different places, how many times is it?No the same.
  • Completely fermented and decomposed, out of the pool (the ground type is directly piled up with a forklift).
  • Use a grading sieve for coarse and fine screening (the powdered fertilizer that has been screened can be sold directly).
  • After crushing the sieved large pieces with afertilizer pulverizer, return to the grading sieve.
  • Mix the raw materials, add the quantity of each raw material in strict accordance with the requirements of the technicians, and add various raw materials in the electronic belt scale or batching machine.
  • The crushed raw materials enter the aggregate belt conveyor, and then granulate with a granulator.
  • It is sent to the animal separation organic fertilizer dryer, which adopts the method of cylindrical edge transfer, flange connection and direct heat transfer, which is suitable for drying the compound fertilizer after granulation.
  • Enter the cooler for cooling. The rotary cooler is mainly used to cool the dried compound fertilizer products, and can directly cool the hot granular fertilizer to close to normal temperature.
  • Screening is performed again, and the separated large particles are crushed by the large particle crusher, and enter the return belt together with the separated fine powder, and then return to the granulator for granulation.
  • The finished product is lifted to the material box on the packaging machinethrough the belt conveyor, and discharged into the scale body according to the set weight for automatic weighing operation, and finally the finished product is packaged and sold.

Each type of production line has its own characteristics. What kind of organic fertilizer is suitable for making what kind of organic fertilizer equipment is needed. For example, the disc and rotating gear production line must be equipped with a drying and cooling machine, and use hot air to dry the organic fertilizer, and then use a cold air exhaust system to cool the organic fertilizer, so that the hardness of the particles will be better. Users can customize the appropriate configuration according to their needs. The organic fertilizer production line has different equipment configurations according to different raw materials. You can also make a suitable plan according to the investment budget. The price of the organic fertilizer production line with different yields is also different. The investment in running a large-scale organic fertilizer production line is not small, but the return on profits is also considerable, and the results of the operation are good, and the cost can be recovered within two years.

Here is the best solution of machine selection for $110,000 organic fertilizer production line. Welcome to our website to get detailed information. https://www.fertilizerplantcost.com/110000-usd-organic-manure-making-machine-price/

How to Design the Powder Organic Fertilizer Production Line?

The organic fertilizer powder production line has the advantages of simple equipment and technology, convenient operation of the production line, low investment cost, convenient maintenance and so on. As the preliminary process of the granular organic fertilizer production line, the powdery organic fertilizer production line is simply crushing, fermenting, and packaging. The chicken manure organic fertilizer powder production line requires two steps to process commercial organic fertilizer: pre-fermentation and powder processing. After the chicken manure has been fermented and decomposed, organic waste with a moisture content of about 30%-35% is crushed and screened. The finished product is conveyed to the finished product silo by a belt, and is measured and packed into the warehouse by a computerized quantitative packaging system.

What is the powder organic fertilizer production process?

The technological process of organic fertilizer powder production line can be simply divided into three processes: pre-treatment, one-time fermentation, and post-treatment.

Pre-treatment: After the compost raw materials are transported to the storage yard, they are weighed on a scale and sent to the mixing and mixing device, mixed with the factory-manufactured and domestic organic wastewater, added with compound bacteria, and roughly adjusted the moisture and carbon-nitrogen ratio of the compost according to the composition of the raw materials , After mixing, enter the next process.

One-time fermentation: The mixed raw materials are fed into the primary fermentation tank with a loader, and piled into a fermentation pile. A fan is used to forcefully vent air from the bottom of the fermentation tank to supply oxygen. At the same time, the pile is turned over for 2 days, and water is added ( Mainly based on in-plant manufacturing and domestic organic wastewater) and nutrition. Master the fermentation temperature between 50°C and 65°C, and hold aerobic fermentation. The fermentation cycle of this project is 8 days. Every day, one pool of raw materials and one pool of semi-finished products are fed. After the good semi-finished product is discharged, it is ready to enter the next process.

The organic fertilizer fermentation equipment used in this set of organic fertilizer production line is aerobic fermentation bacteria, which has the characteristics of fast heating, good deodorization effect, and maturity. It is suitable for static fermentation and dynamic fermentation mode, and can effectively treat livestock and poultry manure and waste solids. Organic matter such as crop stalks, rice straw, pine husks, peanut shells, rice bran, sawn wood, leaves, mushroom scraps, medicine residue, sugar mash, distiller’s grains, bagasse, monosodium glutamate residue, furfural residue, protein and crude fiber in municipal solid waste Perform rapid heating, deodorization, sterilization, decomposition, and constant temperature control for about 15 days, which can kill viruses, germs, eggs, and weed seeds, and achieve harmless treatment to effectively control the occurrence of soil diseases and insect pests and reduce the amount of pesticides.

There are customized organic fertilizer production lines in FPC. Click here to get the best solution.