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Why should farm manure compost use organic fertilizer toss machine? This is the first time to see a lot of fermentation tossing machine friends will have questions. Will have such doubt, because we use traditional manure composting fermentation method for many years, see mostly put a heap of dung find a do not matter, or dig a pit to put the pit is no matter, but don’t know this is difficult to achieve waste fermentation thoroughly, and was not completely waste fermentation was applied will bring significant damage to crops.

how to make cow dung fertilizer? In the process of composting manure, the farms use tilting machines for the following reasons:

1. Help oxygen enter

It is often said that ventilation, composting fermentation method belongs to aerobic fermentation, the process of composting with cow manure needs a lot of oxygen, and after a period of natural fermentation, the oxygen in the pile will gradually reduce, so that the fermentation speed is slow. The oxygen in the compost can be fully ventilated in the process of flipping by using an industrial composting facilities.

In vessel composting machine for organic fertilizer

2. Lower the temperature

In the traditional fertilizer, once in a while, you will find white smoke coming out of the pile with a shovel. The white smoke is steam, and the water will take the heat away in the evaporation process, so as to achieve the purpose of cooling. In the process of converting cow dung to compost manure, reasonable control of temperature is an important technical index, too high temperature will kill the nutrients in organic raw materials. The overstock compost can be evenly stirred inside and outside by using the toss machine, so that the moisture in the compost can evaporate greatly, so as to effectively control the temperature in the compost.

3, promote the fermentation process

Make the beneficial fermentation bacteria evenly and fully contact the fermentation material, promote the cow dung decomposting process.

Cattle manure compost turning machine for sale

4, greatly improve work efficiency

The normal manual stacking speed of 2 days, using trough flipping machine can be completed in more than two hours, the uniformity is much better than manual operation.

After a series of treatment of the manure after the cow dung compost making machine, not only can be completely fermented, but also can make the feces from the traditional composting fermentation time of 2-3 months, reduce to only 15 days, greatly improve the efficiency of feces fermentation and processing capacity, so you can make compost and organic fertilizers.

It’s good to learn to set up an excellent fertilizer production line that’s going to make your cash in the long run. You will need to set everything up the correct way so that it may benefit you the most. Before you decide to work with this, read through the tips here so they are utilized to your benefit.

You initially are likely to want to discover a source for fertilizer that you can use with all the right equipment to create what you require. As an example, there might be someone locally which includes animals on his or her property and you will collect the waste they leave to help you make pig waste as fertilizer. Don’t just think that people are going to want to use you, it’s dependent on contacting them after which being fair using what you pay them to use what they must offer. In the event you can’t find anyone locally you could search the web for sellers that will ship you what you need.

The fertilizer making plant for sale

You’re likely to should get machinery that is going to help you in the process of creating organic fertilizer. Consequently you’re going to have to locate equipment that is known for offering awesome selections for people who are thinking about creating the fertilizer they want. As soon as you which kind of machinery has gone out there, it is possible to check out reviews that people have written regarding the options you’re enthusiastic about so you can start to produce a set of what you may want to further check into or simply invest in a soon as you possibly can. Don’t buy anything before you research it a lttle bit.

A great organic factory for fertilizers may have everything found it necessary to turn waste into fertilizer. If you’re which makes it with any other types of materials, then be sure to know how you can run machinery to produce the thing you need. You can generally lookup the way to run everything on the web but if there isn’t many details it’s wise to determine if you can find forums online where people share specifics of manufacture of organic fertilizer from sheep dung. If you find, you can join and request others concerning how to run everything properly.

When you’re storing fertilizer, be sure it’s going into a dry building. Also ensure it’s not near any equipment that could start it on fire because that might lead to serious problems when it would ignite. It’s best to ensure that is stays far from people too because it’s not likely to smell that great even when you store it within a proper and temperature controlled manner. It may take some trial and error to discover ways to handle this but when you know what you’re doing it will likely be second nature to obtain it all dealt with.

In the long term it’s not too tough to set up your ideal production line for making organic fertilizer in Kenya. It’s mostly dependent on learning more about what you’re doing after which placing a good plan into action. Use whatever you learned here and you should do great.

How much does small organic fertilizer production equipment cost? Many customers ask how much it costs to invest 10,000 tons of small organic fertilizer production line equipment? What about the cost?

1. The equipment of organic fertilizer production line makes the goat manure as organic fertilizer, which effectively realizes the recycling and utilization of waste, reduces environmental pollution and greatly saves resources. Small organic fertilizer production equipment is designed for users just starting. In our opinion, due to the lack of economic capital of the user who just started to build a factory, the price of organic fertilizer equipment is expensive, but the manure on the farm has not been treated locally, which pollutes the environment.

The fertilizer making plant for sale

2 small organic fertilizer production line is characterized by low overall investment price, low cost, low technical requirements, suitable for large-scale cultivation and breeding enterprises and small fertilizer factory investment. Small machinary of organic fertilizers refers to the annual output of 5,000 tons – 20,000 tons between the organic fertilizer process equipment.

Annual output of 10000 tons of organic fertilizer equipment is a representative small organic fertilizer production line, its investment cost, equipment configuration, profit analysis is as follows.

3. Annual production capacity of factory of organic fertilizer :5000 tons — 20000 tons; Total investment in organic fertilizer production line equipment: 8,000  to 10,000 dollars; Organic fertilizer to meet the standards: organic fertilizer small production line processing technology requirements: production technology 1 person, 1 laboratory technician, 8 workers.

4. The following is a detailed analysis of the production line equipment with an annual output of 10,000 tons of organic fertilizer

 The production enterprise with an annual output of 10,000 tons of bio-organic fertilizer can deal with 22,000 tons to 25,000 tons of livestock and poultry waste annually. The following investment and construction and supporting facilities are required:

Fermentation workshop: Fermentation workshop – room: the area is not less than 60m×6= 360N

Plant requirements: the fermentation workshop should be sheltered from wind and rain, not other conditions, height of 2.5m can be; Raw material site: depending on the situation, generally in 80m-120m can;

Processing workshop: manufacturing organic fertilizer, the construction area of about 200m processing workshop;

Warehouse: depending on the actual situation, the warehouse above 300m should be built in general. According to the above requirements and the requirements of laboratory, logistics, office, dormitory and other conditions, the annual output of 10,000 tons of bio-organic fertilizer production plant, covering an area of 5-8 acres is more reasonable.

Personnel allocation: On the premise that the output of 10,000 tons is completed, about 8 production workers shall be allocated, including 1 production technician and 1 laboratory analyst. Management and marketing shall be determined according to the actual situation.

Organic fertilizer production line design

5. Cost profit analysis of small organic fertilizer production line:

What is the cost of setting up a organic fertilizer plant? At present, the average price of granular organic fertilizer in the market is 850 dollar/ton, and the annual output value of 10,000 tons is 8.5 million dollars; All kinds of costs cost about 420 dollars per ton, 10,000 tons of annual cost 4.2 million dollar. Compared with the above cost and output value, it is obvious that as long as the sales strategy is appropriate, the cost can be recovered in that year. There are also handsome returns.

6. Invest in the configuration and raw materials of small organic fertilizer production line

Small organic fertilizer production line is divided into three configurations:

High configuration: dehydrator, fermentation and stacking machine, semi-wet material crusher, horizontal mixer, granulator, dryer, cooling machine, roller screen extension, coating machine, packaging equipment, belt conveyor, etc.

Medium configuration: semi-wet material grinder, horizontal mixer, granulator, dryer, cooler, roller screen extension, packaging equipment, belt conveyor, etc.

Low configuration: semi-wet material grinder, horizontal mixer, organic granule machine/roller screen machine, packaging equipment

7. Original material of organic fertilizer small production line:

Raw and auxiliary materials of small organic fertilizer production line:

1, organic main raw materials: livestock and poultry excrement, domestic sludge, domestic waste and other solid wastes account for about 50-80% of the formula; 2, no machine main raw materials: urea, ammonium phosphate, calcium, calcium, potassium sulfate, etc. account for about 10-30% of the formula;

3. Medium and trace element additives account for about 10% of the formula;

4, biological organic compound fertilizer also need to add biological bacteria powder :5% O – 10%;

5, according to the need may also use raw materials: peat, oil feet, fly ash, etc.; 6, auxiliary energy: water, electricity, coal.

One of several easiest ways to make compost as rapidly as possible is to apply a fermentation tank. This can be constructed using barrels, or tanks that are specifically made, where fermentation process may appear. In the tank, bacteria are going to become abundant, wearing down the information. This can result in the introduction of the fertilizer you can expect to use and finally convert it into storable pellets. This is the best way to make compost extremely fast by utilizing what exactly is called an SX Fermentation Tank.

What Exactly Is A SX Fermentation Tank

SX fermentation tanks will help you accelerate how quick it is possible to convert the compost into fertilizer. Without it process, it could take many months so that you can create enough material that can be changed into fertilizer pellets. It is really an added expense, but should you be concerned with time, this will likely accelerate your schedule in the vessel composting way. You will have ample fertilizer for creating organic fertilizer pellets for your farm upon an annual basis.

In vessel composting machine for organic fertilizer

How To Locate An SX Fermentation Tank

You will discover these for sale in a variety of locations. If you are able to get it overseas, the fee for labor and production will likely be much less. The savings is frequently handed down to businesses that would like to purchase them for company. The more of such that you have, the faster you can expect to convert the compost available for you into fertilizer. Additionally, you can find various sizes of vessel systems that happen to be produced. You may consider receiving the largest ones offered to quickly convert your compost.

How To Save Cash If You Get One

If you want to save just as much money as you can, you might want to consider industrial fermenter cost. This can come from businesses that have been in countries for example China where the expense of production is very lower. However, even though the cost is going to be minimal in comparison to their competitors, it is going to help you save even more money. They will work more effectively with extensive research and development containing gone into producing fully automatic composting machine.

fermentation tank for sale

The Way You Use A Fermentation Tank For Compost

To start with, it is advisable to create one or more fermentation container adjacent to each other if at all possible. Each one of these will provide you with the automated dynamic turning of your compost inside all the tanks. This will guarantee that you will have a good amount of oxygen for aerobic fermentation to take place. Using this method every day, in the short time, your fermented compost is going to be transformed into fertilizer.

What is in vessel composting? The usage of fermentation tanks has grown to be more mainstream over time. People realize they can accelerate how fast bacteria can break down compost through this kind of equipment. For those who have a huge-scale operation, you may have to obtain one who is significantly large. The greater you have, and the larger the fermentation tanks, the faster your manufacture of fertilizer pellets will likely be every year.

The requirement for organic fertilizer continues to be steadily increasing. If you’re in a position to build an efficient production line, it’s likely that you’ll have the capacity to attract substantial profits. With that said, make sure that you use the right approach. Center on locating the ideal design for your organic fertilizer plant.

Take a look at Other Successful Plants

Naturally, you want your plant to thrive. If you need good results, why not look into other plants which may have reached high levels of success? If you examine these plants and check out the machine they’re using, you’ll use a clearer picture of what your very own plant needs.

In the event you don’t have the choice of touring a plant directly, you may want to take a look at video footage of plants. This will help you to start to see the equipment these plants are utilizing, and it will also provde the opportunity to consider the design from the plant.

Consider the Space That You’ll Be Operating In

While other plants can be quite a source of inspiration, the best design for the production line for organic fertilizer will be different in line with the space you’ll work in. You’ll want to make sure that you employ your layout as efficiently as possible.

The volume of space you possess will limit the device you’re able to purchase. Measure your space carefully and strive to utilize the space you might have as efficiently as you can. Make sure that you will have ample space for employees just to walk around and examine the gear as needed.

Organic fertilizer production line for sale

Find a Vendor That Will Answer The Questions You Have

The proper vendor provides a lot of guidance as you hunt for your ideal plant. Look for a vendor which has strong communication skills and is also greater than prepared to answer inquiries which you may have.

Your vendor might be able to offer you recommendations and assist you towards equipment for organic fertilizer making which is in accordance with what you’re trying to find. Make certain you possess a way to learn more regarding the machinery you’re checking out prior to your purchase.

Decide If Getting a Full Production Lines Are the proper Selection for You

If you wish to be sure that you select equipment that works well well together, you could find that investing in a full production line is your greatest choice. Buying bundled equipment is an easy strategy to acquire equipment which will interact seamlessly, also it can also assist you to find high-quality equipment in a better price.

Organic fertilizer production line design

Check out the bundles available from vendors that you simply trust. If you feel that you can make a production line having a better design, you ought to go ahead and do this. However, investing in a complete production line could be a way to save both time and cash.

Make sure that you keep all this advice in mind while you strive to find the ideal design for your organic fertilizer production line. Choose your equipment properly and work to build a fertilizer plant that may exceed your production goals.

A Granulation Plant is composed of fertilizer machines to generate fertilizer granules. Granulation machines are among the easiest ways to convert fertilizer in powder form into granules. The granulation lines offered provide two different kinds of technology with regards to pelletizing.

Top Reasons To Incorporate A Granulation Plant For Your Fertilizer Business

Fertilizer granulation plants are of help to process powder fertilizers into high-quality granules. Fertilizers in pellet form offer a rise in economic efficiency when compared to powder fertilizers. Here are one of the main benefits connected with granular fertilizers:

– Using a fertilizer granulation line, you are able to produce both granular and powdery fertilizers. This also means you are able to meet the requirements and different preferences of your own customers.

– Granular fertilizers are simple to transport and store.

– You can include a lot more benefits to your product or service once you coat your pelleted fertilizers to provide a way to increase the nutrients towards the final product.

– Fertilizer granules often supply a higher-level of nutrients to crops in comparison to powdery fertilizers.

– Turning powder fertilizers into pellets or granules really helps to lower environmental pollution.

– Fertilizer granules go longer than powder fertilizers.

chicken manure fertilizer granules

What Sort Of Technologies Do Granulation Plants Use To Pelletize Fertilizer Powder?

The granulating machines available either employ wet or dry granulation technologies. Wet granulation line is more best for the processing of wet materials. With this granulation line, powdery materials having a moisture content between 25% and 35% can be utilized. The dry granulation lines are only employed for processing dry powder. This is where materials possess a moisture content that may be below 5%.

On the whole, wet granulation lines are utilized to pelletize organic fertilizers. These pelletizing machines range from the pan granulation machine and the drum fertilizer granulator that use a centrifugal force to attain pelletizing.

The dry granulation lines make use of an extrusion force to accomplish pelletizing. These machines are mainly used to pelletize NPK compound fertilizers. Since these materials have got a low moisture content, through the process of dry-extrusion granulation it will become easy to obtain high-quality compound pelletized fertilizer granules.

Flat die granulating machine works on the principle of dry granulation

Tips About How To Select A Fertilizer Granulation Plant On The Market

When investing within the fertilizer granulation plants, it is important to know that you have various equipment configurations. Both main forms of granule-making lines add a compound or organic fertilizer-producing lines.

Organic Fertilizer Granule Processing Lines

These granulation lines are utilized to produce fertilizer granules from animal manure. When you have animal manure in considerable amounts that you want to change into compost fertilizer, the wet-rotating granulator is ideal to pelletize this waste efficiently.

For small-scale operations, the disc-pan fertilizer machines perform best.

NPK Dry Fertilizer Granulation Plant

In terms of granulating NPK dry fertilizer powder it is advisable to choose a dry granulation line. This equipment involves a fertilizer roller-compactor machine that granulates powder into either pellets or granules. This equipment presses the dry materials into tablets and then crushes the fertilizer into granules or pellets.

To be able to build an organic fertilizer plant by using a high production rate, you must make sure that you have all the necessary equipment within your production line. The method should begin by composting the organic materials that you’ll be employing to help make your fertilizer. That’s something you could do with a fermentation tank.

Tanks Permit you to Prepare Materials for the following Stage of Production

As a way to produce fertilizer which can be used and sold, you’ll must prepare the type of material you’ll be working with for the upcoming stage from the production process. A fermentation tank is an excellent way of getting these materials ready for the following step from the process.

While composting can take too much time, utilizing a fermentation tank will help to streamline the composting process. Together with the right equipment, you’ll have the ability to accomplish more and employ some time you do have as efficiently as possible.

In vessel composting machine for organic fertilizer

It Is Possible To Improve Your Fertilizer

An additional benefit of using a fermentation tank is that it provides you with the opportunity to add materials which will ultimately improve your fertilizer and improve its overall effectiveness. As one example, you can include helpful fungi and bacteria to the mixture.

When you deal with a tank, you’ll be in the position to create a better and fast compost. Bacteria are capable of doing a great deal to enhance the overall quality of your fertilizer. You’ll have the ability to try to manufacture organic fertilizer that fits extremely high standards of quality.

The Fertilizer Is Going To Be Maintained

A tank will use shifts in temperature to quickly decompose the type of material being utilized in the creation of fertilizer. After the in vessel composting process is complete, the temperature will shift again so that you can maintain the fertilizer. This can be sure that the product still meets high standards of quality when it is ready for release.

Composting can be an efficient way to produce fertilizer on the small-scale, but because it’s this sort of time-consuming process, it isn’t a good option for big scale operations. A fertilizer tank will help to streamline this important step along the way while ensuring the upkeep in the fertilizer which is produced.

The production of in-vessel composting machine

The Tank Prevents Caking

Caking fertilizer is yet another issue that one could encounter in these sorts of production lines. If you’re looking for a way of preventing these sorts of problems, working with a tank is a solid option. Caking can prevent proper fermentation, but thankfully, with a tank, you can keep caking from happening to begin with.

Should your goal is to produce top quality organic fertilizer inside your plant, having the right devices are crucial. By using a tank, you’ll be capable of speed up the production process while avoiding many common problems.

With a fermentation tank as part of your organic fertilizer production line, you’ll see better results overall. When you’re purchasing essential equipment for fast composting to your plant, you’ll want to make certain that you invest in the correct type of fertilizer tank. Look for a tank that provides you with excellent results.

There are numerous kinds of equipment that you can use for creating fertilizer granules. This is basically the most useful strategy for storing fertilizer, perhaps for many years, but you will must have the appropriate equipment for combining materials. By utilizing the dry granulation method, you can expedite their creation of this fertilizer, despite the smallest units that are available. They implement the dry granulation method, enabling you to pelletizer all of the fertilizer you might be produced with the composting process. This is what you may expect if you choose to obtain one of these brilliant machines that can produce fertilizer granules in this manner.

Different Types Of Dry Granulation Equipment

There are 2 very popular types of dry granulating machines that are widely used to form granules for this reason. This can include a slugging machine, together with a roller compactor, each of which have positives and negatives. Each of them can do producing countless pellets every year. However, many of the businesses make use of the roller compactor simply as it is in far more efficient kind of machinery. It might easily use the dry materials that you will be providing and condense it in to the pellets that you just will use as fertilizer.

dry granulating machine for sale

How Come Fertilizer Granules Stay Together?

There are additives that you can use in the fertilizer to ensure the full mixture stays together. It depends regarding how you might be categorizing the fertilizers you will be using. Additionally, it is dependent upon the mixture of materials that you will be piecing together. It is extremely common to produce NPK fertilizer. Nitrogen is probably the most critical aspects of any kind of soil you are planting in. Furthermore you will need to use phosphorus and potassium to have that proper balance. This is held together by binders that may interconnect together with the fertilizer. To help make this work, you need to recognize the functions of  drying granulating machines

How Do These Appliances Work?

The main reason they are able to produce fertilizer pellets on the principle of wet granulation is due to a rotating motion. The raw materials are simply clumped into balls. They can also be made into cylindrical pellets which can also be stored. The rate from which the equipment returns will define how fast the pellets might be produced. If you are by using a pan granulator, or rotary drum granulator, the procedure is always the same. Just make sure that you are utilizing a regular power supply to keep up our prime speeds necessity for this method to operate.

Dry granulation is probably the most advantageous way to store fertilizer. By removing the moisture in the mixture that you are increasing the program, you may ensure that the pellets will dry and maintain their integrity. Creating fertilizer granules is just not that hard to do together with the proper equipment. It must take only some hours, from beginning to end, to make many bags of the material. After that you can store what remains, or market it for some other farmers, that can be helped by the fertilizer you will be producing by using these machines.

Some of the latest types of fertilizer blenders on the market offer features that you just won’t get in older products. Investing in a newer model will help you to produce high-quality fertilizer while meeting your production goals. Keep these matters in your mind when you compare several of the newer models available on the market.

Consider Which Features You’ll Utilize

You’ll learn that lots of the best models out there offer a number of appealing features. Although these traits will help products to stand out, not all of these characteristics will probably be helpful to you. Don’t pay more for any feature unless it has real value to you.

When you’re comparing various modelsof fertilizer blending machines, you shouldn’t just check out the quantity of features these designs have. You should also think of how you’ll have the capacity to utilize these features. If features aren’t useful to you at all, you may go ahead and ignore them.

Focus On Options That Fall Affordable

It’s likely which you have a specific cost range in your mind for this particular purchase. There’s no reason to hang around looking at models that you just won’t have the ability to afford. Instead, you should spend your time evaluating models that happen to be affordable for you personally.

Decide what you’re willing to spend on buying a fertilizer blender. Once you have a value reason for mind, you can take advantage of resources like price filters to enable you to limit your choices. You’ll have the capacity to closely evaluate models that you can comfortably afford.

Look at the Value Different Types Provide

Price is likely to be a major consideration in almost any purchase, but it should not be your only consideration. Consider just how much value various models are able to provide you. From there, you will discover the blender that might be the most effective use of your financial allowance.

One of many questions you’ll want to ask yourself while evaluating these blenders is when well the various models fit your needs. Which blenders meet your production goals? Do most of these models meet your quality standards? Look closely at what you’ll be getting for your money prior to making one last purchasing decision.

single shaft mixer for sale

Contrast Your Top Choices

If you’re taking a look at a wide selection of fertilizer blenders, you should work to slowly define your set of choices. After that, you need to contrast the models on top of your list against the other person. Give attention to the pros and cons of specific models.

When you’re considering numerous blenders, the comparison process can feel overwhelming. If you’re capable of simplify your choices and take more time considering options that get noticed for you, you’ll have an easier time finding some of the best new models out there.

Take a close look with the 5 latest forms of fertilizer blenders on the market. Once you’ve found 5 newer models which could meet your needs, follow this advice and compare your options. With these suggestions, you have to have no issues finding the right model for you to buy.

Pig manure organic fertilizer is an organic fertilizer made from pig manure after a series of processing. The fermented pig manure is an ideal fertilizer, which can make the soil loose and fertile and provide sufficient nutrients for the growth of crops. So what steps are required for the production of pig manure organic fertilizer? The following FPC pig manure organic fertilizer equipment manufacturers will take you to find out.

Granular and powder organic fertilizer production line

First, the raw materials such as pig manure should be fermented and decomposed. The whole fermentation process can kill the harmful bacteria in it. The fermentation process is a more important step in the production process of organic fertilizer.

Second, the next step is material crushing, using organic fertilizer semi-wet material crusher to preliminarily decompose the raw materials.

self propelled compost turner

Third, ingredients are a key step in fertilizer production. It is mainly to add appropriate ingredients in proportion to enrich the organic matter content of organic fertilizers and improve the quality of fertilizers.

Fourth, after the material is evenly stirred, it is the granulation step. The mixed material is made into the required granules, which is especially suitable for materials with relatively high viscosity. The effect of granulation will be directly related to the quality of the finished organic fertilizer, so this is also the whole process. Important steps in the production process.

Fifth, the temperature of the material will become very high after the drying process, and then the temperature needs to be lowered, and cooling equipment is required here.

Cow Manure Granulation Machine

Sixth, screening is to screen out unqualified material particles, and unqualified materials will be returned to the production line for reprocessing. The use of organic fertilizer screening equipment here can save labor and has the advantage of high efficiency and easy operation.

Seven, the container used for stirring must meet the requirements of the production process, such as pressure resistance, high temperature resistance, medium corrosion resistance, and ensure the cleanliness of the product. Because the materials are different, the manufacturing process and structure of the mixing container will also be very different.

Eighth, the transportation is to transport the finished organic fertilizer to the place where the terrain is relatively high, and prepare for convenient storage.

Vertical Fertilizer Material Crushing Machines

Nine, packaging is the last link in the production of pig manure organic fertilizer, in order to protect the finished product during the circulation process, and at the same time to facilitate sales.

Fermentation turners, pulverizers, mixers, granulators, dryers, screening machines, packaging machines, etc. are needed in the process of producing pig manure organic fertilizer. The above are all the steps for producing pig manure organic fertilizer. You can refer to it and hope to bring some help to your work. If you still have questions or needs about organic fertilizer production, please feel free to visit FPC organic fertilizer equipment factory.