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In case you have a substantial amount of cattle in your property, it is actually easy to make fertilizer for your crops. It is a very robust form of compost that can be manufactured in the length of just a couple months. Combining this with fillers, you could make pellets which you can use to fertilize your crops quickly. Storing the leftover fertilizer pellets can be done, or you can sell these to other farms in the community. Here is a review of the process of making cattle manure fertilizer. It’s actually much simpler than you will imagine.

Creating Your Compost Pile

Before fertilizer can be created, the compost must be produced. This originates from the manure that you are going to collect. This can be accomplished by hand, or have machines that will collect the cow manure. This will likely then be put right into a pile. Our recommendation is that you create a large pile, measuring a minimum of 4 ft.² in size. If it’s larger, it may take longer for that piles of compost as a result of level of chemical reactions that has to occur within that material. Make sure you add at least 3 inches of organic material, then the compost, giving the process an enhancement. It also need to be turned over, at least every 72 hours, to exacerbate the chemical changes that will happen to make the compost in cattle manure.

Cattle manure compost turning machine for sale

How To Know The Process Is Over

You will see a considerable amount of heat which will be generated through this chemical process. Actually, as soon as the heat begins to minimize, you will be aware that it is visiting the final stages of your process. Many of the heat is going to originate from the core of the pile. By inspecting it, it is possible to tell if you can actually crumble, of course, if it provides now developed a dark brown hue. Another thing to consider will be the smell. It will often have a very earthy odor. Once this is done, after that you can start to use machines that can take this compost that will create cattle manure compost pellets.

Machines Which May Compost Pellets

They are typically termed as a cow manure fertilizer granulator. These are either a huge tube with multiple holes. Or it will probably be a circular disc platform with edges. As being the material rotates, it will be forced out through openings, resulting in the development of the pellets. This will likely then be included in material that will solidify throughout the exterior. This will likely ensure that the compost is just not decompose early. Most of you can do this from the duration of just a couple months you will have the proper setup at the facility.

Rotary drum granulating machine for cow dung

Although this might take many months to perform, the process of creating fertilizer from cow manure is pretty straightforward. You need to have machinery to collect the cow manure, stack it, and ultimately process the pellets that may make the fertilizer. It is much less expensive to accomplish it on your own. However, you can find expenses you need to consider before trying this on your own. The first expense is higher, but during the period of a few months, and positively over a few years, you are going to reduce costs by producing your very own compost from cattle manure.

To be able to build an organic fertilizer plant by using a high production rate, you must make sure that you have all the necessary equipment within your production line. The method should begin by composting the organic materials that you’ll be employing to help make your fertilizer. That’s something you could do with a fermentation tank.

Tanks Permit you to Prepare Materials for the following Stage of Production

As a way to produce fertilizer which can be used and sold, you’ll must prepare the type of material you’ll be working with for the upcoming stage from the production process. A fermentation tank is an excellent way of getting these materials ready for the following step from the process.

While composting can take too much time, utilizing a fermentation tank will help to streamline the composting process. Together with the right equipment, you’ll have the ability to accomplish more and employ some time you do have as efficiently as possible.

In vessel composting machine for organic fertilizer

It Is Possible To Improve Your Fertilizer

An additional benefit of using a fermentation tank is that it provides you with the opportunity to add materials which will ultimately improve your fertilizer and improve its overall effectiveness. As one example, you can include helpful fungi and bacteria to the mixture.

When you deal with a tank, you’ll be in the position to create a better and fast compost. Bacteria are capable of doing a great deal to enhance the overall quality of your fertilizer. You’ll have the ability to try to manufacture organic fertilizer that fits extremely high standards of quality.

The Fertilizer Is Going To Be Maintained

A tank will use shifts in temperature to quickly decompose the type of material being utilized in the creation of fertilizer. After the in vessel composting process is complete, the temperature will shift again so that you can maintain the fertilizer. This can be sure that the product still meets high standards of quality when it is ready for release.

Composting can be an efficient way to produce fertilizer on the small-scale, but because it’s this sort of time-consuming process, it isn’t a good option for big scale operations. A fertilizer tank will help to streamline this important step along the way while ensuring the upkeep in the fertilizer which is produced.

The production of in-vessel composting machine

The Tank Prevents Caking

Caking fertilizer is yet another issue that one could encounter in these sorts of production lines. If you’re looking for a way of preventing these sorts of problems, working with a tank is a solid option. Caking can prevent proper fermentation, but thankfully, with a tank, you can keep caking from happening to begin with.

Should your goal is to produce top quality organic fertilizer inside your plant, having the right devices are crucial. By using a tank, you’ll be capable of speed up the production process while avoiding many common problems.

With a fermentation tank as part of your organic fertilizer production line, you’ll see better results overall. When you’re purchasing essential equipment for fast composting to your plant, you’ll want to make certain that you invest in the correct type of fertilizer tank. Look for a tank that provides you with excellent results.

Do you have entry to horse, pig, or chicken manure? Do you wish to put in place a company making organic fertilizer from this manure? Organic fertilizer is huge demand and it will be produced from a number of raw materials including several types of manual from cattle, goat, chicken, or other animals.

Doing the work manually is simply unachievable as it takes plenty of effort. That is why serious companies select a production line created to make animal manure fertilizer by means of pellets or powder from different kinds of animal manure. There are actually several types of production lines to make organic fertilizer from animal manure. The main difference between various production lines is within their design and the caliber of materials useful for making various components.

With regards to selecting a animal manure production line, there are particular parameters which should be carefully considered to get the best value for your money. Will not purchase the first production line you find. Also, claims made about the manufacturer’s website concerning the machine’s efficiency or production capacity or any other parameters should be taken with a grain of salt. You need to do your own research to make sure you are not buying something that will heighten the operational costs and put you with a disadvantage.

Animal manure fertilizer production line for sale

In addition to the main parameters like processing capacity of organic fertilizer production line, kind of the production line, its design, and excellence of materials useful for making the development line, an important thing you need to consider is the trustworthiness of the manufacturer. Product quality is everything. You can’t possess a successful business when you have to regularly stop production because of the sub-standard of machinery utilized in the development process.

Poor quality machinery stops working frequently. Frequent breakdown not simply hurts production but additionally adds to the production cost and someone has to fund those repairs.

When it comes to checking the trustworthiness of a selected company, start with searching their name online. It must allow you to discover numerous reviews from real clients who have plenty of experience while using equipment. When you might struggle to find reviews on popular review websites but there are plenty of forums and groups on popular social networking platforms where users in the market converge and discuss various things. The truth is, it can be better for you to become an integral part of these communities as you can obtain a lot of ideas from experienced users over these communities.

The design of animal manure fertilizer production

When you are checking the reputation of a business, don’t forget to inquire about about their after-sales service. Many companies are perfect at making sales but don’t really care about their customers once the sale continues to be completed. You may not are interested to buy from such a company.

You are likely to need the assistance of their engineers for normal servicing and maintenance. Also, you may want replacement parts once in a while. In the event the company lacks strong after-sales support, you could have to cover an increased than expected price for replacement parts.

Overall, various types of production line for making animal manure fertilizer is you can purchase to make organic fertilizer from animal manure. However, not all the development lines are of similar quality. You should buy one only after checking the standing of the brand along with their after-sales support to set up a strong foundation for your business.

Commercial composting enables you to make vast amounts of fertilizer. This equipment makes the composting process fast and so much easier. You possibly can make a lot of cash quickly whenever you produce the fertilizer and the equipment is affordable in order to make plenty of compost fast. Quality compost is vital when you need to produce high-quality fertilizer.

Compost can be produced out from many types of manure. The most frequent is cow dung and chicken dung. You can find the dung for cheap and also free. Many farmers will donate the dung totally free and you will also buy it for any inexpensive price if you want to.

The process of commercial composting is ideal for making fertilizer. The fertilizer is used in agricultural operations to create the crops and soil stronger and healthier. Dung makes perfect fertilizer since it is packed with nutrients and cheap and plentiful. It is simple to believe it is.

The appliance is additionally good for environmental surroundings since it takes the dung out of the environment and out from the waste dumps. Cows and chickens produce a lot of dung so converting it into fertilizer is a good thing for your environment.

The production line works by using the dung and making it compost. The dung needs to be dried first after which it may be mixed with organic materials like grass and leaves. The compost will then be left to ferment. If you let it ferment naturally it may take weeks for the fermentation process being completed, but when you use a large compost turner you may have finished compost after as little as fourteen days.

Commercial compost machine for organic fertilizer plant

The compost turning machine will turn the compost over consistently that makes it ferment faster hence the compost will be ready to develop into fertilizer faster. You want to make sure that you make use of these machines simply because they speed up the development process a whole lot. Which means that you may earn more money.

After the compost continues to be made it may be transformed into fertilizer by using a granulation machine. This machine will turn the compost into pellets. The development line provides you with a reasonable method to make large quantities of fertilizer. The machines make pellets of various sizes and they also could even be polished.

Large-scale compost turning machine for organic fertilizer making

If you would like produce a lot of fertilizer you want the ideal commercial composting equipment. These machines are affordable and may be customized for commercial productions of the size. If you want to expand your organization making huge amounts of fertilizer you need to invest in this equipment in order to produce every one of the fertilizer you want.

Making high-quality  compost is not hard if you choose the fertilizer production line. It is affordable which is constructed from the best materials. The machines don’t need a lot of maintenance so you get after-sales service that will last the life of the machine. This line allows you to produce all the fertilizer you will need plus it won’t cost lots of money to run either.

With the development of agricultural technology, earth-shaking changes have taken place in the fertilizer industry. The use of traditional fertilizers has been gradually reduced. Now the majority of farmers prefer organic fertilizers produced by organic fertilizer equipment. So what are the advantages of organic fertilizers to allow farmers Do friends love it so much?

Wheel type Compost Turner for Large Scale Composting

The organic fertilizer fermented by the organic fertilizer equipment improves the soil and is good for absorption: it is rich in organic matter and humus, improves the nitrogen fixation capacity of phosphate fertilizer, melts water, promotes the absorption of plants, and increases the activity of beneficial microorganisms in the soil, thereby producing biological regulation substances that can stimulate Root growth promotes nutrient absorption and effectively improves nutrient absorption and utilization.

The chicken manure treated by the organic fertilizer equipment can maintain a good soil aggregate structure after being applied to the soil. The biological activity of the organic matter promotes the activity of various enzymes in the body and accelerates the growth of crops. According to its beneficial advantages, it can inhibit the formation, reduce the production of viruses, reduce the occurrence of diseases, and improve plant activity.

Self Propelled Windrow Compost Turner For Sale

The organic fertilizer produced by the fermentation process of the organic fertilizer equipment can activate the soil, improve soil compaction, nutrient loss, improve soil permeability and plow layer, loosen the soil, increase soil moisture, reduce nutrient absorption resistance, and promote nutrients to crop roots International transfer, enhanced drought resistance, low investment, high output, and remarkable results.

It is precisely because the effect of organic fertilizer produced by organic fertilizer equipment is so good that it can reduce pests and diseases and increase crop yields, so it is deeply loved by farmers. This is why it can replace traditional fertilizers.

The trough type fermentation equipment mainly refers to the trough type compost turning machine. The trough compost turning machine is a kind of turning and polishing equipment matched with the fermentation tank. Rails are installed on the tops of both sides of the fermentation tank, and the turning compost machine can run back and forth on the rails. Generally, the trough-type turning machine is equipped with one machine and multiple tanks, and the transfer of the turning machine between the fermentation tanks can be realized by a moving machine. The groove type turning compost machine is mainly composed of a frame, turning and polishing device, walking mechanism, cable reel device, electric control system, etc. It is mainly driven by electric power.

Groove type compost turner

The trough fermentation system has the advantages of small footprint, high composting depth (0.8-2.5 m), fast temperature rise and large processing capacity. During the trough fermentation process, it can maintain and ensure the formation of an alternating state of medium temperature-high temperature-medium temperature-high temperature, which effectively shortens the fermentation cycle. A device for adding bacteria is installed on the turning compost machine, which can spray evenly and proportionally during the fermentation process. At the same time, a ventilation pipe can be laid at the bottom of the tank to increase ventilation. There are also groove composting equipment using electricity, no exhaust pollution, odor and water seepage can also be effectively controlled. The trough turning machine is suitable for refined and large-scale production, which is conducive to production management and production cost control.

Installed groove type compost turning machine

The trough turning composter machine can improve the safety of walking, the reliability of the turning system, the adaptability of composting materials and the degree of automation of operation. It produces products with high efficiency, stable and reliable operation, sturdy and durable, uniform turning and polishing, and is well received by the market.

Trough type fermentation turning compost machine, also known as track type turning machine, is suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks, and transfer machines. It can be used with the transfer machine to realize the function of one machine with multiple slots. The matching fermentation tank can continuously or batch fermentation production materials. The trough turning compost machine produced by FPC has the advantages of high efficiency, stable operation, sturdiness and durability, and uniform fermentation. Trough-type fermentation compost turning machine is an indispensable equipment for pig farms to achieve zero emissions. In order to meet the qualified evaluation criteria of the environmental impact of the pig farm, this equipment is needed. It can not only meet the needs of the pig house, but also bring additional income to the pigs, convert the manure into organic fertilizer for sale, and increase the manure. the value of.

Groove type compost turner in stock

The use of animal manure compost turning machine can give full play to the function of mixing materials. In the fermentation process of organic fertilizer raw materials, a certain amount of organic fertilizer starter needs to be added to meet the requirements of water, acid and alkali. The turning compost machine can make the mixing operation uniform and achieve the purpose of thorough mixing. It can also improve the air permeability of the raw materials, make the raw materials fluffy and disperse, can absorb oxygen in the air, and accelerate the increase of the temperature of the fertilizer pile. If the temperature is too high, the temperature can be lowered even if the turning and polishing machine is used to control the temperature, thus forming an alternating state of medium, high and low temperature, which is beneficial to the growth and reproduction of microorganisms.

on-site groove type compost turning machine

The groove-type compost turning machine is composed of driving device, lifting device, walking device, turning and polishing gear, transfer machine and other main components. The motor directly transmits the power to the cycloid reducer, and then turns and rolls through the sprocket. The mixing blades on the main shaft are distributed in a spiral shape. The materials in the fermentation tank can be rotated and stirred to a distance of 1m, which has the effect of rapid rotation and uniform mixing, realizing full contact between the materials and the air, and making the fermentation effect of the materials better.

Organic fertilizer chain plate type whole groove turning machine has obvious effect on promoting the maturity of organic fertilizer fermentation. The slot width of the trough chain plate turning machine ranges from 2 meters to 12 meters. The fermentation cycle is short, daily processing and annual production capacity are large. There is no need to configure a high-pressure forced oxygen supply system. There is no dead corner to supplement the material with oxygen. The material layer has strong penetrating power of oxygen supply, and the alcohol is evenly distributed, which can make the material move in the trough, and can also automatically discharge the material when it is stacked. The innovation of the machine is to make full use of the design of the deep pond to realize automatic discharge, and to use the limited ground area to use organic waste to treat large-scale harmlessly has become a reality.

SEEC chain plate type compost turner for hadling waste

The advantages of the trough chain plate turning machine are specifically manifested in:

• The lifting chain of the chain-plate turning compost turner adopts a special chain, which has a long service life and is safe and reliable; the lifting mechanism is hydraulically driven, and the operation is stable and reliable.
• The chain-plate type turning compost machine adopts intelligent and automatic control of the turning process of the fermentation material. The design of one machine and multiple tanks realizes the integrated innovation of large-scale production, with small floor space, low energy consumption, large production capacity, and stacking speed. Fast, wide adaptability of raw materials, stable product quality.
• The chain-plate stacker has a larger equipment span and a deeper throwing scale. When turning, the material stays on the pallet for a long time, is scattered at a high position, is in full contact with the air, and is easy to fall off. Through the horizontal and vertical displacement, the turning operation at any position in the tank can be realized, and it is flexible.
• Adopting tank-type continuous aerobic fermentation technology to quickly decompose, dewater, sterilize, and deodorize organic wastes to achieve the purpose of harmlessness, resource utilization and reduction treatment. The fermentation cycle is short and the energy consumption is low. , Product quality is stable.
• The chain-plate stacker does not need external ventilation, provides sufficient oxygen, inhibits anaerobic bacteria, and thoroughly controls the occurrence of odor.
• Equipped with a moving machine to change the slot can realize the multi-slot operation of a turning compost equipment.

chain plate type compost turner

There are many types of chain plate type compost turner in FPC. Welcome to our website for detailed consultation. https://www.fertilizerplantcost.com/chain-plate-type-compost-turner/

large scale wheel type compost turning machine

When we produce pig manure organic fertilizer, the first equipment we need is the fermentation turning machines, and it is also an indispensable equipment in the organic fertilizer fermentation process. There are many types of pig manure compost turning machines, and of course the prices are different. The factors affecting prices are mainly these aspects.

• Manufacturer

Manufacturer factors will lead to certain price differences. Generally, large and powerful manufacturers are more standardized when manufacturing equipment. In order to build a good user reputation for their own enterprises, they are often more cautious when selecting raw materials and the quality of raw materials will be screened to a certain extent. . The pig manure compost turner machine produced is of better quality, low failure rate and good use effect. But the price is often a bit more expensive than some second-rate small factories, because small manufacturers are likely to work hard on the cost of raw materials in order to reduce costs and increase competitiveness.

• Different methods of fermentation equipment

Fermentation methods of organic fertilizers are divided into three categories, windrow-type fermentation, trough-type fermentation, and fermenter fermentation. The fermentation equipment used in each fermentation method is different. The strip type fermentation uses a self-propelled compost turning machines, the trough type fermentation uses a trough type compost turner machine, and the fermentation tank fermentation uses a special organic fertilizer fermentation tank. The prices of the three are generally the most expensive fermentation tanks, followed by self-propelled fermentation, and trough fermentation is the cheapest and most commonly used.

• Hourly output of equipment

After determining the fermentation method, the selection must be narrowed down to a certain category. Then you have to choose specific equipment specifications based on your predicted annual output, such as trough turning machines, with widths ranging from 3 to 10 meters. The larger the output, the larger the size of the equipment you choose. The price of pig manure turning machine under 5 meters is 5,000-8,000 dollars, and the price of more than 5 meters is more expensive 8,000-17,000 dollars. Therefore, the final equipment price is determined by production capacity and output.

As mentioned above, we have a certain understanding of the price of pig manure composting turner machines. In summary, when selecting equipment, we must find a strong manufacturer. There will be a certain guarantee in terms of equipment manufacturing technology and quality, so as to avoid cheap and expensive equipment. There are a lot of troubles, and then we must determine the fermentation method and output to choose a suitable pig manure turning machine.FPC swine manure compost turner will be your best choice.

In recent years, in order to further protect the ecological environment and reduce air pollution, the use of chicken dung, cow dung, pig dung and other poultry and livestock manure has been promoted to replace chemical fertilizers in organic fertilizers. The establishment of a fertilizer processing plant with organic fertilizer equipment has been rewarded with great returns. So, how much does it cost to run a large-scale organic fertilizer production line with an annual output of 50,000 to 100,000 tons?

A complete set of large-scale livestock separation organic fertilizer production lines with an annual output of 50,000-100,000 tons include: forklift feeder, composting turner, vertical crusher, drum screening machine, dynamic batching machine, granulator, rounding machine, dryer, cooler, coating machine, automatic quantitative packaging scale.

First, use a solid-liquid separator to control the moisture content of the animal manure below 85%, then add straw, rice bran, corn flour and other auxiliary materials. After fully mixing with a mixer, shovel it into the fermentation groove with a forklift, and use organic fertilizer to turn it. The materials pile is fully fermented and decomposed; using the conveyor belt between the equipment, it is transported to the grinder for pulverization, and then sent to the organic fertilizer granulator for granulation. The produced particles have high water content and are dried by the dryer before entering the cooler cools the pellets and improves the strength of the pellets. Then it is sent to the drum sieving machine to screen out the unqualified particles, and then carry out the secondary granulation. After the qualified, the packaging machine is used for packaging and the finished product is produced.

The complete process of making bio-organic fertilizer:

• Ground strip pile, use ground turning machine, or put materials in fermentation tank, use trough type turning and throwing machine.
• Evenly sprinkle the organic fertilizer starter, turn the pile and ferment to reach the temperature, smell, decompose, and pick up the weeds and grass seeds.
• Fermentation for 7-12 days, depending on the temperature in different places, how many times is it?No the same.
• Completely fermented and decomposed, out of the pool (the ground type is directly piled up with a forklift).
• Use a grading sieve for coarse and fine screening (the powdered fertilizer that has been screened can be sold directly).
• After crushing the sieved large pieces with afertilizer pulverizer, return to the grading sieve.
• Mix the raw materials, add the quantity of each raw material in strict accordance with the requirements of the technicians, and add various raw materials in the electronic belt scale or batching machine.
• The crushed raw materials enter the aggregate belt conveyor, and then granulate with a granulator.
• It is sent to the animal separation organic fertilizer dryer, which adopts the method of cylindrical edge transfer, flange connection and direct heat transfer, which is suitable for drying the compound fertilizer after granulation.
• Enter the cooler for cooling. The rotary cooler is mainly used to cool the dried compound fertilizer products, and can directly cool the hot granular fertilizer to close to normal temperature.
• Screening is performed again, and the separated large particles are crushed by the large particle crusher, and enter the return belt together with the separated fine powder, and then return to the granulator for granulation.
• The finished product is lifted to the material box on the packaging machinethrough the belt conveyor, and discharged into the scale body according to the set weight for automatic weighing operation, and finally the finished product is packaged and sold.

Each type of production line has its own characteristics. What kind of organic fertilizer is suitable for making what kind of organic fertilizer equipment is needed. For example, the disc and rotating gear production line must be equipped with a drying and cooling machine, and use hot air to dry the organic fertilizer, and then use a cold air exhaust system to cool the organic fertilizer, so that the hardness of the particles will be better. Users can customize the appropriate configuration according to their needs. The organic fertilizer production line has different equipment configurations according to different raw materials. You can also make a suitable plan according to the investment budget. The price of the organic fertilizer production line with different yields is also different. The investment in running a large-scale organic fertilizer production line is not small, but the return on profits is also considerable, and the results of the operation are good, and the cost can be recovered within two years.

Here is the best solution of machine selection for $110,000 organic fertilizer production line. Welcome to our website to get detailed information. https://www.fertilizerplantcost.com/110000-usd-organic-manure-making-machine-price/