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How Organic Fertilizer Equipment Manufacturers Improve Granulation Efficiency

In order to use organic fertilizer making equipment to create more economic benefits, we should first improve the efficiency from the production process. What aspects should organic fertilizer equipment manufacturers start from to improve granulation efficiency?

When using compound fertilizer equipment for granulation, a large amount of organic raw materials are required. Most of these organic substances are perishable substances or rotten substances, but most of them still maintain the prototype. Therefore, hammer crushing should be used first when making materials. The machine crushes the material and then puts it into the fermentation pair for fermentation, because these processes are all prepared for the granulation of the compound fertilizer equipment in the later stage.

Pan Type Fertilizer Pelletizing Machine

Therefore, it needs to be pulverized to the required fineness for granulation. These materials may have a lot of pungent odor during the process of pulverization and transportation. If measures are taken in advance, the decomposition of organic matter during fermentation of organic fertilizer raw materials will produce A large amount of pungent gas is mainly ammonia gas, so the fermentation workshop should be separated from the production workshop as much as possible. After the material is completely decomposed, the material can be transported to the compound fertilizer processing equipment by a screw conveyor, and the material enters the compound fertilizer equipment from the gold silo for extrusion and granulation.

  1. According to the composition, fineness, viscosity, humidity, temperature and other characteristics of the powder, the moisture content of the powder should be controlled at about 30-28%.
  2. Too much water content, too many balls, the surface of the ball is very sticky, and it is easy to block the screen surface;
  3. How to preliminarily measure the volume of granulated water in the production process: a simple and practical method – hand feeling method: grab a material ball from the disk fertilizer granulator, the hand can be a ball, and it can be released by touching it with your fingers. In this way, there are many particles, high output, and it is not easy to block the screen surface.
  4. Control the quality of various raw materials such as chemical fertilizers in strict accordance with the compound fertilizer formula.
  5. It is strictly forbidden to use iron blocks, stone blocks larger than 10mm, and wood blocks larger than 10mm for raw material discharging and feeding. There are not many quality indicators of rice bran and rice sand, which seriously affect the yield.
  6. The powder particle size used as compound fertilizer is 70-90 mesh.
  7. Do a good job in technical training to improve the technical quality and operation skills of workers.

How Much does It Cost to Put into Production a Set of Organic Fertilizer Equipment?

For friends who are preparing to start production of organic fertilizers, there are many things that need to be done, such as project establishment, production plan, process selection, equipment purchase, plant construction, and there may be bidding matters. Since 2020, due to the rising price of raw materials, which has a greater impact on the price of equipment, many friends are very concerned about how much it costs to put into production an organic fertilizer equipment?

First of all, in the case of equipment purchase alone, the price of a set of organic fertilizer production equipment may range from tens of thousands to several million. There are many factors that affect the price of organic fertilizer equipment. Production capacity, raw materials, and equipment selection must also consider the rise and fall of equipment raw materials. Today, I will use two different customer production cases last year to explain the price of the equipment in detail and see which situation is suitable for you.

  1. Simple configuration of organic fertilizer equipment to produce fermented organic fertilizer

If the organic fertilizer is produced on a small scale, commercial sales are not required, only the pre-fermentation process is required, and the subsequent deep processing is not required. At present, there are three forms of organic fertilizer fermentation equipment:

  1. Choose an organic fertilizer fermentation tank.

Fermentation tank processing organic fertilizer is suitable for the conditions of strict environmental protection requirements and high fermentation aging requirements. At present, the use of fermentation tanks to process organic fertilizer can produce raw materials within 48 hours. The fermentation tank can be equipped with a deodorization system to completely solve the environmental pollution problem. It is not affected by the external temperature and environmental terrain, and can be produced at any time.

  1. Adopt small trough type compost turning machine.

The trough-type manure compost turning machine runs stably, and can be changed by one turning-and-turning machine. It can handle multiple trough materials with large output and uniform turning and polishing. Most organic fertilizer processing plants are used. The small 2-meter trough-type turning and polishing machine is only priced at 5 thousand dollars.

  1. Use self-propelled compost turning machine.

The self-propelled manure composting machine is divided into wheel type and crawler type. It is characterized by large processing capacity and free movement. It is suitable for organic fertilizer dumping operations in a wide area, and is suitable for organic fertilizer processing plants that do not want to carry out a large amount of civil engineering. The price of the type turning machine is about 10,000 dollars.

  1. Simple configuration of equipment for producing powdered organic fertilizer

The production of powdered organic fertilizer is finely pulverized after the fermentation of organic fertilizer. The required equipment: fermentation dumper, forklift silo, semi-wet material shredder, drum screening machine, automatic packaging is called powder organic fertilizer. This low-end configuration of powder organic fertilizer production equipment can be realized at a price of about 30,000-90,000 dollars.

  1. Equipment for producing granular organic fertilizer

The production process of granular organic fertilizer is relatively complete and complicated at present, and it is also based on continuous fermentation process and powder organic fertilizer processing. Therefore, the required equipment is relatively more, including fermentation machine, forklift silo, semi-wet material crusher, horizontal mixer, organic fertilizer granulator machine, dryer, cooler, drum screening machine, fertilizer film coating machine and automatic packaging machine. When the process has special needs, dynamic ingredients are also needed. The price of a small complete set of equipment is about $100,000-$140,000.

For professional fertilizer processing enterprises, the production capacity requirements are relatively large. For an organic fertilizer production line with an annual output of 50,000 tons, the equipment price is between $90,000 and $150,000. Such a price range is a reasonable range that takes into account the different needs of different customers.

The above is the approximate price of organic fertilizer production equipment. Since 2021, the price of metals has soared, pushing up the price of equipment, and the specific situation should be based on real-time quotation.

However, in the actual process design, because the production capacity requirements of each project, the ground processing site, and the configuration of the entire set of organic fertilizer production equipment are not fixed, there are often many different situations, so the specific price depends on the situation. FPC will generally provide customers with process design, equipment processing and installation, and production training for free according to the actual situation of the customer. Let customers achieve mass production without any worries.

What Are the Methods for Making Organic Fertilizer on a Small Organic Fertilizer Production Line?

Detailed production process

Speaking of the small-scale organic fertilizer production line, many people may think that it is the farmer’s homemade organic fertilizer processing method that pollutes the surrounding air and groundwater, but this is not always the case. The reason for this concept is that people’s classification of large, small, and medium-sized organic fertilizer production lines is not clear. According to the general classification standard of organic fertilizer equipment manufacturers. Organic fertilizer production lines with an annual output of less than 20,000 tons are all small-scale organic fertilizer production lines. However, the small-scale organic fertilizer processing technology that pollutes the air and groundwater in the family workshop is only used for small-scale farms or family breeding, and the output is more than 3,000 tons a year. It is caused by no professional rancid treatment and anti-seepage pollution groundwater measures. This will gradually be eliminated. The qualified small-scale organic fertilizer production line covers an annual output of 3,000 tons-an annual output of 20,000 tons, and requires investment in professional organic fertilizer equipment-organic fertilizer turning machines, grinders, granulators, etc. Let’s talk about the production method of this environmentally friendly small-scale organic fertilizer production line.

Powder organic fertilizer production line

The small-scale organic fertilizer production line has the characteristics of convenient materials, low cost, fast recovery cost, low energy consumption, good income-generating efficiency, no pollution, and high organic content. It is an ecological fertilizer processing equipment. Create conditions for improving the soil environment, improving the living environment of farmers and soil water pollution.

The process of the environmentally friendly small-scale organic fertilizer production line generally uses tank fermentation or trough fermentation, and the other is advanced biogas production, which is then fermented into organic fertilizer. This is a relatively common advanced technology for organic fertilizer processing in the market.

Granular and powder organic fertilizer production line

The advanced process methods of the small-scale organic fertilizer production line are as follows:

  1. Pile livestock and poultry manure and other materials, household garbage, sludge and other fertilizer base materials on a flat ground in a chopped shape. (The trough turning machine directly puts the material into the trough), the pile width is equal to the turning pile width of the equipment, the height is as high as possible, and the length is as long as possible, such as 50 meters, 100 meters, etc., the ground should be flat, cement, The land can be used (as long as it is level and has a certain degree of hardness), 5-6 acres of space is required for every 10,000 tons produced, and the area ofthe trough turning machine will be relatively small).
  2. Sprinkle the piled up livestock and poultry manure and other materials, domestic garbage, sludge and other fertilizer base materials on the biological fermentation inoculants (this unit provides technology and fermentation inoculants).
  3. Use a windrow or trough turning machine to mix straw, livestock and poultry manure and other materials, household garbage, sludge, (water content should be 50%-70%), fermentation bacteria, etc., and mix, 3- It can deodorize in 5 hours. In 16 hours, the temperature is raised to 50 degrees. When the temperature reaches 55 degrees, the pile will be turned again to increase oxygen. Afterwards, whenever the temperature of the material reaches 55 degrees, it will start to stir, which has the effect of uniform fermentation, oxygenation and cooling. Repeat the latter process until completely decomposed.
  4. If the moisture content of livestock manure and other materials, domestic garbage, sludge, etc. is too high, you can add organic, relatively dry auxiliary materials that can absorb moisture or use the method of recirculation to put the last dried fertilizer underneath to form a chop. Put the livestock and poultry manure and other materials, domestic garbage, sludge, etc., with a large water content in the middle, so that the water on the top can seep to the bottom before being dumped.
  5. The general fertilizer process takes 7-10 days. Due to the different climates in different regions, it may take 10-15 days before the material will be completely decomposed, achieving no odor, no germs, eggs, weed seeds, and high humus content. , Increased potassium content, etc. Powdered organic fertilizer is made.
  6. The powdered organic fertilizer can then be put into storage and sold by crushing, sieving, screening, automatic fertilizer packing machine and other equipment.

Self Propelled Windrow Compost Turner For Sale

If it is to make powdered organic fertilizer, it can be sold on the market after the above-mentioned preliminary process is completed. As a commodity sales, considering the inventory time and fertilizer efficiency maintenance, etc., it needs to be further processed in the above process and processed into granular organic fertilizer.

When processing granular organic fertilizer, the process of the small-scale organic fertilizer production line adds the following process flow to the above description: ① Use the organic fertilizer granulator to process the particles into 3mm-5mm-8mm and other particles; ② Screening by the sieving machine; ③ After screening, the particles that meet the specifications enter the lower-level process, and those that do not meet the requirements are returned to the pulverizer for reprocessing and re-granulation; it should be noted that the first-time granulation rate of FPC organic fertilizer granulator reaches more than 95%; ④ meets the requirements Transfer to the dryer and cooler for drying and cooling; ⑤ In order to maintain fertilizer, the particles need to be coated, which is the coating process of the film coating machine; ⑥ The coated particles are transported to the automatic weighing and packaging machine for packaging; ⑦ Storage.

Cow Manure Granulation Machine

The above is the current process of organic fertilizer processing that meets environmental protection requirements and meets the organic fertilizer standard, and has undergone a fully decomposed and harmless organic fertilizer processing process. The small organic fertilizer production line has been improved through many years of production practice, with advanced technology, stable production capacity, reliable quality, and excellent equipment performance. It is not only the darling of the domestic market, but also a sweet pastry in the international organic fertilizer production line market.

Six Steps of Chicken Manure Processing Organic Fertilizer Equipment Technology

What equipment is used for processing chicken manure into organic fertilizer? What is the process? FPC is a professional organic fertilizer equipment manufacturer. Today I will share with you what equipment is used for processing chicken manure into organic fertilizer, and what is the treatment process? what.

Long-term use of chicken manure organic fertilizer can make crops and plant rhizomes develop, and plants grow well and shiny, and can also increase the yield of crops. The more feasible way to process chicken manure into organic fertilizer is to use organic fertilizer equipment for process treatment, so that the time for processing into fertilizer is short, which is energy-saving and efficient.

Large Scale Compost Turner

Large Scale Compost Turner for pig manure disposal

  1. Organic fertilizer fermentation equipment for turning over and fermenting chicken manure

Mix the collected chicken manure with some hay or straw powder and add some starter to make compost and ferment. During the fermentation time, the chicken manure is turned over and fermented with a turning machine, and the organic fertilizer is fully fermented only by turning the pile evenly.

  1. The grinder crushes chicken manure organic fertilizer

A wet material crusher can be used for the crushing process. The semi-wet material crusher uses high-speed rotating blades to destroy the fiber with good particle size, high efficiency and high energy. The semi-wet material crusher is mostly used in the production and processing of organic fertilizer, and has a good effect on destroying chicken manure, sodium humate and other materials.

  1. Equipment for making organic fertilizer pellets from chicken manure

The chicken manure organic fertilizer is granulated with a disc granulator or a stranded granulator. Make the fertilizer granular, with some weight, not easily dissipated by the wind.

manure rotary dryer machine in organic fertilizer production line

Fourth, use drying and cooling equipment

If it is organic fertilizer particles, cooling equipment can be used for cooling. No drying equipment is needed. If it is powder equipment, it needs to be dried with a tumble dryer first, and then cooled with a cooler.

Rotary Screening Machine for screening unqualified pellets

Five, sieving machine sieving fertilizer

The particles produced in the granulating equipment will have different diameters and need to be sieved and classified by a sieving machine. The large and small granular materials that are unqualified in the screening are transported out by a belt elevator, destroyed from the beginning, and then sent to the granulator for re-granulation.

fertilizer granules coating machine

Sixth, coating equipment coating layer

The coating machine is composed of a screw conveyor, a mixing tank, an oil pump, and a main engine. Powder dusting or liquid coating technology can effectively prevent the agglomeration of compound fertilizers

Step 7: Automatic packaging scale weighing and sealing packaging

Organic fertilizer granular materials are packaged. Fertilizers are actively packaged and weighed to complete quantitative weighing and packaging.

These are the processing methods of chicken manure organic fertilizer equipment processing chicken manure organic fertilizer

Introduction to the Introductory Knowledge of Organic Fertilizer Equipment

The rapid development of economy and technology has resulted in a wide variety of commodities on the market. How can we purchase suitable organic fertilizer equipment? FPC will help you:

semi wet material crusher fine parts

A look at the appearance of organic fertilizer production equipment

Although buying machines is not like buying clothes, fashion, generosity and beauty are the top priority. However, devices with poor appearance are also rare for their owners. It can also prove that the manufacturer does not care much about the influence of the external image of its own machine, and it must not be a manufacturer that makes people feel at ease to buy products. Therefore, the appearance depends on the buyer’s wishes as a whole!

SEEC chain plate type compost turner for hadling waste

Second look at the assembly of organic fertilizer equipment

Whether the material of the organic fertilizer production line equipment is steel structure. Whether each welding port is welded uniformly and smoothly, and whether there is any cutting corners. Small problems are the easiest to be ignored by people and often bring bad consequences! Universal coupling is the best choice for roller conveyor shaft, because of its compact structure, flexible operation, and easier disassembly and assembly! Another point: organic How about the fertilizer performance? Because the number of equipment in the organic fertilizer making line is different, the size of the particles must be uniform, so this must be clear!

Organic fertilizer production line

Third look at the safety equipment of organic fertilizer equipment

Safety issues must be considered for organic fertilizer equipment, and safety issues cannot be ignored! The organic fertilizer production line must be designed with safety devices. The circuit line selection must meet the standard, and the power of the whole organic fertilizer production machine must be equipped with sufficient and reasonable capacity to expand. In addition to circuit safety issues, the use of safety issues can not be underestimated, must be equipped with professional operating instructions, there must be a dedicated person to guide the use. The safety of the machine operation should be equipped with protective devices and emergency stop switches in case of unexpected accidents.

What Range of Organic Fertilizer Equipment Is Suitable For?

The actual use of organic fertilizer machinery and equipment is very important. It is because there are so many steps in the use of mechanical equipment, it will become more convenient in actual operation, and it is the use of the machine age, so they will be more important. With the advancement of science and technology, organic fertilizer machinery are now better used.

Whole set machine in bio organic fertilizer production line

There are many fields that have great demand for them, because their use can meet the needs of these fields. As far as agriculture is concerned, many machinery and equipment are used in this field, and organic fertilizer equipment is one of them, which is used to produce organic fertilizer. We know that the agricultural sector has a huge demand for chemical fertilizers, and the growth of crops needs the help of fertilizers so that they can survive better.

The use of organic fertilizer equipment can bring fertilization needs to crops. This equipment is very convenient to use, and they have a strong degree of automation. Therefore, it also brings great convenience to the operator. Similar to many advanced equipment types such as organic fertilizer equipment, such as BB fertilizer equipment and compound fertilizer equipment, their use has a great impact on the agricultural sector.

fertilizer rotary drum granulator

The use of these equipment is also very effective. Their use can conceal the disadvantages of artificial fertilization. We know that waste is prone to occur, and artificial fertilization and fertilization are not balanced, which will also affect the normal growth of crops.

What Is the Configuration of the Organic Fertilizer Production Line with An Annual Output of 100,000 Tons?

Generally speaking, the use of livestock and poultry manure and industrial waste is 150,000 tons, and the annual production of finished organic fertilizer is about 100,000 tons. What are the configurations of the large-scale livestock and poultry organic fertilizer production line with an annual output of 100,000 tons?

Pig Manure Compost Fertilizer Production Line

Large-scale livestock and poultry organic fertilizer production lines with an annual output of 100,000 tons include: forklift feeder, trough type turner, vertical crusher, drum screening machine, dynamic batching machine, granulator, round thrower, dryer, Cooling machine, coating machine, automatic quantitative packaging scales. Users can customize the appropriate configuration according to their own needs.

Each type of production line has its own characteristics. What kind of organic fertilizer is suitable for what kind of organic fertilizer equipment is needed. For example, the disc and rotating gear production line must be equipped with a dryer and cooler, and use hot air to make the organic fertilizer. Dry, and then use a cold air exhaust system to cool the organic fertilizer, so that the hardness of the particles will be better.

Pan Type Fertilizer Pelletizing Machine

The angle of the granulating disc of FPC disc granulator adopts an integral arc structure, and the granulation rate can reach more than 93%. The pelletizing tray is equipped with three discharge ports, which is convenient for intermittent production operations. The reducer and the motor are driven by flexible belts, which can start smoothly, reduce the impact force of the buffer, and improve the service life of the equipment. The bottom of the pelletizing disc is reinforced with multiple radiant steel plates, which is durable and never deformed. Heavier, thicker, and sturdy base design does not require anchor bolts to fix, and runs smoothly. The main gear of the granulator adopts high frequency quenching, and the service life is doubled. The granulation surface plate is lined with high-strength glass fiber reinforced plastics, which is anti-corrosive and durable.

How Much Does the Small-Scale Chicken Manure Organic Fertilizer Production Equipment Cost?

With the global emphasis on environmental protection, it is required that farms must do harmless treatment of the manure produced, especially in the chicken and pig industries. Most chicken farms are preferred. However, the vast majority of the global chicken industry are small and medium-sized. This means that the market for small-scale chicken manure organic fertilizer production equipment is increasing year by year, so how much does a small-scale chicken manure organic fertilizer production equipment cost? Become a focus of the chicken industry.

Process for Making Powdery Organic Fertilizer from Chicken Manure

A complete set of chicken manure organic fertilizer production equipment is mainly composed of fermentation and granulation, and it is precisely because these two parts affect the overall price of the organic fertilizer production equipment sales industry. For example, small chicken farms do not produce a lot of chicken manure per day. At this time, as a responsible organic fertilizer production equipment sales company, users will be advised to purchase only the fermentation compost turning machine. In this way, farmers only need to invest a small amount of money to meet the needs of the harmless treatment of chicken manure.

For larger and medium-sized chicken farms, old manufacturers and experienced sales staff generally propose custom organic fertilizer equipment. This is because the amount of chicken manure processed is different, the feeding method is different, the surrounding environment is different, and the customer’s budget is different, etc., directly affect the specific configuration of the complete set of chicken manure organic fertilizer production equipment and how much money is required.

complete organic fertilizer production line

The following takes the production of commercial chicken manure organic fertilizer as an example. In simple terms, it can be summarized into the following three commonly used configurations.

  • High configuration: early fermentation part (chicken manure dehydrator, fermentation compost turning machine); late granulation part (semi-wet materialscrusher, horizontal mixing equipment, organic fertilizer pelleting machine, drum drying machine, cooler, drum screen extension, wrapping machine, packaging machine equipment, belt conveyor, etc.).
  • Medium configuration: early fermentation part (manually processed by yourself); late granulation part (semi-wet material pulverizer, horizontal mixer, organic fertilizer granulator, dryer, cooler, drum screening machine,packaging machine equipment, Belt conveyor, etc.).
  • Low configuration: early fermentation part (manual processing); late granulation part (semi-wet materialscrusher, horizontal mixer, granulator/drum screening machine, packaging machine equipment).

For small private chicken farms, if the problem of sales channels can be solved, for example, local and surrounding sales. It is not necessary to use the above commercial organic fertilizer equipment configuration. You only need to buy a fermentation turning machine suitable for the processing capacity. If you need to add organic materials such as straw, vegetation, and medicine residue during the fermentation of the chicken manure compost, then buy a grinder; if you want to make the fermented chicken manure organic fertilizer The appearance is better, you can buy another drum screening machine.

powder organic fertilizer production line

Through this method of purchasing organic fertilizer production equipment with more refunds and less supplements, the purchase cost of small-scale chicken manure organic fertilizer production equipment can be greatly reduced, and the need for harmless treatment of chicken manure can be met. Because it is sold nearby, the fermented chicken manure organic fertilizer does not need to be pelletized, which saves the investment of purchasing pelletizer production line equipment.

Finally, answer the question at the beginning of the article. There is no detailed answer to the question of how much small chicken manure organic fertilizer production equipment costs, because the organic fertilizer production equipment used in different situations is different, and the price of each additional equipment varies greatly. It is recommended that you seek detailed consultation with a strong old manufacturer before purchasing. FPC is an established organic fertilizer equipment manufacturer. We have been dedicated in equipment and production line design and production over 15 years. We can provide you with the professional suggestions. https://www.fertilizerplantcost.com/550000usd-organic-fertilizer-production-line-price/

What Factors Will Affect the Price of Pig Manure Turning Machines?

large scale wheel type compost turning machine

large scale wheel type compost turning machine

When we produce pig manure organic fertilizer, the first equipment we need is the fermentation turning machines, and it is also an indispensable equipment in the organic fertilizer fermentation process. There are many types of pig manure compost turning machines, and of course the prices are different. The factors affecting prices are mainly these aspects.

  • Manufacturer

Manufacturer factors will lead to certain price differences. Generally, large and powerful manufacturers are more standardized when manufacturing equipment. In order to build a good user reputation for their own enterprises, they are often more cautious when selecting raw materials and the quality of raw materials will be screened to a certain extent. . The pig manure compost turner machine produced is of better quality, low failure rate and good use effect. But the price is often a bit more expensive than some second-rate small factories, because small manufacturers are likely to work hard on the cost of raw materials in order to reduce costs and increase competitiveness.

  • Different methods of fermentation equipment

Fermentation methods of organic fertilizers are divided into three categories, windrow-type fermentation, trough-type fermentation, and fermenter fermentation. The fermentation equipment used in each fermentation method is different. The strip type fermentation uses a self-propelled compost turning machines, the trough type fermentation uses a trough type compost turner machine, and the fermentation tank fermentation uses a special organic fertilizer fermentation tank. The prices of the three are generally the most expensive fermentation tanks, followed by self-propelled fermentation, and trough fermentation is the cheapest and most commonly used.

  • Hourly output of equipment

After determining the fermentation method, the selection must be narrowed down to a certain category. Then you have to choose specific equipment specifications based on your predicted annual output, such as trough turning machines, with widths ranging from 3 to 10 meters. The larger the output, the larger the size of the equipment you choose. The price of pig manure turning machine under 5 meters is 5,000-8,000 dollars, and the price of more than 5 meters is more expensive 8,000-17,000 dollars. Therefore, the final equipment price is determined by production capacity and output.

As mentioned above, we have a certain understanding of the price of pig manure composting turner machines. In summary, when selecting equipment, we must find a strong manufacturer. There will be a certain guarantee in terms of equipment manufacturing technology and quality, so as to avoid cheap and expensive equipment. There are a lot of troubles, and then we must determine the fermentation method and output to choose a suitable pig manure turning machine.FPC swine manure compost turner will be your best choice.

The Production Process And Configuration Budget of a Large-Scale 50,000-100,000t/h Organic Fertilizer Making Plant

In recent years, in order to further protect the ecological environment and reduce air pollution, the use of chicken dung, cow dung, pig dung and other poultry and livestock manure has been promoted to replace chemical fertilizers in organic fertilizers. The establishment of a fertilizer processing plant with organic fertilizer equipment has been rewarded with great returns. So, how much does it cost to run a large-scale organic fertilizer production line with an annual output of 50,000 to 100,000 tons?

A complete set of large-scale livestock separation organic fertilizer production lines with an annual output of 50,000-100,000 tons include: forklift feeder, composting turner, vertical crusher, drum screening machine, dynamic batching machine, granulator, rounding machine, dryer, cooler, coating machine, automatic quantitative packaging scale.

First, use a solid-liquid separator to control the moisture content of the animal manure below 85%, then add straw, rice bran, corn flour and other auxiliary materials. After fully mixing with a mixer, shovel it into the fermentation groove with a forklift, and use organic fertilizer to turn it. The materials pile is fully fermented and decomposed; using the conveyor belt between the equipment, it is transported to the grinder for pulverization, and then sent to the organic fertilizer granulator for granulation. The produced particles have high water content and are dried by the dryer before entering the cooler cools the pellets and improves the strength of the pellets. Then it is sent to the drum sieving machine to screen out the unqualified particles, and then carry out the secondary granulation. After the qualified, the packaging machine is used for packaging and the finished product is produced.

The complete process of making bio-organic fertilizer:

  • Ground strip pile, use ground turning machine, or put materials in fermentation tank, use trough type turning and throwing machine.
  • Evenly sprinkle the organic fertilizer starter, turn the pile and ferment to reach the temperature, smell, decompose, and pick up the weeds and grass seeds.
  • Fermentation for 7-12 days, depending on the temperature in different places, how many times is it?No the same.
  • Completely fermented and decomposed, out of the pool (the ground type is directly piled up with a forklift).
  • Use a grading sieve for coarse and fine screening (the powdered fertilizer that has been screened can be sold directly).
  • After crushing the sieved large pieces with afertilizer pulverizer, return to the grading sieve.
  • Mix the raw materials, add the quantity of each raw material in strict accordance with the requirements of the technicians, and add various raw materials in the electronic belt scale or batching machine.
  • The crushed raw materials enter the aggregate belt conveyor, and then granulate with a granulator.
  • It is sent to the animal separation organic fertilizer dryer, which adopts the method of cylindrical edge transfer, flange connection and direct heat transfer, which is suitable for drying the compound fertilizer after granulation.
  • Enter the cooler for cooling. The rotary cooler is mainly used to cool the dried compound fertilizer products, and can directly cool the hot granular fertilizer to close to normal temperature.
  • Screening is performed again, and the separated large particles are crushed by the large particle crusher, and enter the return belt together with the separated fine powder, and then return to the granulator for granulation.
  • The finished product is lifted to the material box on the packaging machinethrough the belt conveyor, and discharged into the scale body according to the set weight for automatic weighing operation, and finally the finished product is packaged and sold.

Each type of production line has its own characteristics. What kind of organic fertilizer is suitable for making what kind of organic fertilizer equipment is needed. For example, the disc and rotating gear production line must be equipped with a drying and cooling machine, and use hot air to dry the organic fertilizer, and then use a cold air exhaust system to cool the organic fertilizer, so that the hardness of the particles will be better. Users can customize the appropriate configuration according to their needs. The organic fertilizer production line has different equipment configurations according to different raw materials. You can also make a suitable plan according to the investment budget. The price of the organic fertilizer production line with different yields is also different. The investment in running a large-scale organic fertilizer production line is not small, but the return on profits is also considerable, and the results of the operation are good, and the cost can be recovered within two years.

Here is the best solution of machine selection for $110,000 organic fertilizer production line. Welcome to our website to get detailed information. https://www.fertilizerplantcost.com/110000-usd-organic-manure-making-machine-price/