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If you’re comparing different kinds of fertilizer granule machines to generate organic and compound fertilizer, you’ll desire to make sure you’re focusing on the proper factors. You should ensure you’re able to measure the equipment in your own cost range so that you can come up with a smart purchase.

Consider the Design of Your Production Line

To start out, you’ll want to consider the design and design of your production line. In case you have a clearer picture of the organic granulator may be like and the way it will operate, you’ll manage to find granule machines that work well well in that line.

It’s best to test out different layouts before purchasing any equipment. Doing this, you can try various layouts without needing to move heavy equipment. It is possible to select your ideal layout and possess the equipment place appropriately once it arrives.

disk granulation line for making organic fertilizer

Buy from a Vendor and Brand You Trust

You’ll want to ensure that you have total confidence in the caliber of the machinery that you’re purchasing. It’s crucial that you know you can trust the vendor you’re buying organic fertilizer granulating equipment from, and you’ll would also like to make sure you buy equipment that had been manufactured by a manufacturer you already know you can be determined by.

You won’t want to suffer from complications with your equipment later down the line. You must be able to inquire and gather valuable information before your purchase. You must also recognize that the producer behind your equipment features a good reputation for quality.

Center on Newer Models

You don’t necessarily must purchase one of several latest models of organic fertilizer granulating machines on the market, but you can find distinct benefits to buying newer equipment. While the base purchase price may be higher, you may even realize that you’re getting better value in the equipment you’re buying overall.

Newer models tend to be more energy-efficient than older models. In addition to that, many newer models come with features that make them easier to work with. With a new model, you can also imagine that maintenance won’t be the maximum amount of of the issue.

organic fertilizer granulating machine

Estimate Operating Costs

What will it cost to keep your fertilizer production line working? You must do your best to estimate these costs prior to your purchase. If there are high expenses associated with a specific granule machine that you’ve been looking at, you’ll want to make certain that you’re aware about these costs upfront.

Your operating costs can have a direct impact on your profits, which explains why you’ll want to make certain that the fee for running your production line is very manageable. Don’t overlook the fee for future repairs when you’re making these estimates.

By comparing and contrasting different varieties of organic fertilizer granule machines to make organic and compound fertilizer, it is possible to weigh your choices and look for the optimal equipment to your production line. Whatever form of machinery you ultimately choose, you’ll have the capacity to gather plenty of valuable information in front of your purchase.

Do you have entry to horse, pig, or chicken manure? Do you wish to put in place a company making organic fertilizer from this manure? Organic fertilizer is huge demand and it will be produced from a number of raw materials including several types of manual from cattle, goat, chicken, or other animals.

Doing the work manually is simply unachievable as it takes plenty of effort. That is why serious companies select a production line created to make animal manure fertilizer by means of pellets or powder from different kinds of animal manure. There are actually several types of production lines to make organic fertilizer from animal manure. The main difference between various production lines is within their design and the caliber of materials useful for making various components.

With regards to selecting a animal manure production line, there are particular parameters which should be carefully considered to get the best value for your money. Will not purchase the first production line you find. Also, claims made about the manufacturer’s website concerning the machine’s efficiency or production capacity or any other parameters should be taken with a grain of salt. You need to do your own research to make sure you are not buying something that will heighten the operational costs and put you with a disadvantage.

Animal manure fertilizer production line for sale

In addition to the main parameters like processing capacity of organic fertilizer production line, kind of the production line, its design, and excellence of materials useful for making the development line, an important thing you need to consider is the trustworthiness of the manufacturer. Product quality is everything. You can’t possess a successful business when you have to regularly stop production because of the sub-standard of machinery utilized in the development process.

Poor quality machinery stops working frequently. Frequent breakdown not simply hurts production but additionally adds to the production cost and someone has to fund those repairs.

When it comes to checking the trustworthiness of a selected company, start with searching their name online. It must allow you to discover numerous reviews from real clients who have plenty of experience while using equipment. When you might struggle to find reviews on popular review websites but there are plenty of forums and groups on popular social networking platforms where users in the market converge and discuss various things. The truth is, it can be better for you to become an integral part of these communities as you can obtain a lot of ideas from experienced users over these communities.

The design of animal manure fertilizer production

When you are checking the reputation of a business, don’t forget to inquire about about their after-sales service. Many companies are perfect at making sales but don’t really care about their customers once the sale continues to be completed. You may not are interested to buy from such a company.

You are likely to need the assistance of their engineers for normal servicing and maintenance. Also, you may want replacement parts once in a while. In the event the company lacks strong after-sales support, you could have to cover an increased than expected price for replacement parts.

Overall, various types of production line for making animal manure fertilizer is you can purchase to make organic fertilizer from animal manure. However, not all the development lines are of similar quality. You should buy one only after checking the standing of the brand along with their after-sales support to set up a strong foundation for your business.

Commercial composting enables you to make vast amounts of fertilizer. This equipment makes the composting process fast and so much easier. You possibly can make a lot of cash quickly whenever you produce the fertilizer and the equipment is affordable in order to make plenty of compost fast. Quality compost is vital when you need to produce high-quality fertilizer.

Compost can be produced out from many types of manure. The most frequent is cow dung and chicken dung. You can find the dung for cheap and also free. Many farmers will donate the dung totally free and you will also buy it for any inexpensive price if you want to.

The process of commercial composting is ideal for making fertilizer. The fertilizer is used in agricultural operations to create the crops and soil stronger and healthier. Dung makes perfect fertilizer since it is packed with nutrients and cheap and plentiful. It is simple to believe it is.

The appliance is additionally good for environmental surroundings since it takes the dung out of the environment and out from the waste dumps. Cows and chickens produce a lot of dung so converting it into fertilizer is a good thing for your environment.

The production line works by using the dung and making it compost. The dung needs to be dried first after which it may be mixed with organic materials like grass and leaves. The compost will then be left to ferment. If you let it ferment naturally it may take weeks for the fermentation process being completed, but when you use a large compost turner you may have finished compost after as little as fourteen days.

Commercial compost machine for organic fertilizer plant

The compost turning machine will turn the compost over consistently that makes it ferment faster hence the compost will be ready to develop into fertilizer faster. You want to make sure that you make use of these machines simply because they speed up the development process a whole lot. Which means that you may earn more money.

After the compost continues to be made it may be transformed into fertilizer by using a granulation machine. This machine will turn the compost into pellets. The development line provides you with a reasonable method to make large quantities of fertilizer. The machines make pellets of various sizes and they also could even be polished.

Large-scale compost turning machine for organic fertilizer making

If you would like produce a lot of fertilizer you want the ideal commercial composting equipment. These machines are affordable and may be customized for commercial productions of the size. If you want to expand your organization making huge amounts of fertilizer you need to invest in this equipment in order to produce every one of the fertilizer you want.

Making high-quality  compost is not hard if you choose the fertilizer production line. It is affordable which is constructed from the best materials. The machines don’t need a lot of maintenance so you get after-sales service that will last the life of the machine. This line allows you to produce all the fertilizer you will need plus it won’t cost lots of money to run either.

People who are engaged in agriculture and breeding industry know that fertilization with unripe cow manure has low effect and can cause damage to the rhizomes of crops. Fermented cow dung has high fertilizer efficiency.

Cow dung organic fertilizer production line

If cow dung is made into organic fertilizer, the fertilization effect will be even better. Because cow dung contains a lot of nutrients needed for crop growth, processing and utilization can not only reduce the pollution of cow dung to the environment, and solve the problem of manure treatment in farms, it can also be a good profitable project. If a cow produces about 30-40 kg of excrement per day, a cattle farm with 500 cows can build a small organic fertilizer production line. So what are the production processes of cow dung organic fertilizer, let’s briefly introduce it next.

organic fertilizer large fermentation pot

Fermentation: Add organic solid waste such as straw, wood chips, etc. with moisture content of less than 60% to fresh cow manure, and mix it as an auxiliary material with microbial fermentation inoculants to regulate moisture, aeration, and carbon-nitrogen ratio. The water content of cow dung is controlled at about 68%, and it is fully decomposed, sterilized, deodorized, and dewatered through fermentation equipment. The moisture content of the decomposed material is generally in the range of 30-35%.

Ingredients crushing and mixing: Ingredients crushing and mixing use the ingredient bin to pass the composted materials, and other additives and other raw materials in a certain proportion through the material crusher and horizontal mixer for crushing, proportioning and mixing.

Cow Manure Granulation Machine

Granulation: Use an organic fertilizer granulator to make granules of the treated cow dung.

Screening: The granular material output from the granulation forming system has a certain difference in particle size and needs to be screened and classified. It is recommended to be equipped with an automatic material return system to screen out unqualified large and small particles, convey them through a belt elevator, and send them to the granulator to continue granulation after re-pulverization, which helps to improve the continuous operation capacity of the production line.

Drying: Use organic fertilizer drying equipment to further remove moisture from the material and solidify it to reach the standard moisture content of organic fertilizer.

Cooling: The cooler cools the granular material, which helps the granule storage and quality.

fertilizer single bucket packing machine

Packing: The cooled granular materials are transported into the finished product warehouse through the bucket elevator. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

Advantages of cow manure organic fertilizer: cow manure organic fertilizer will also add a lot of organic matter to your soil. By mixing this compost into the soil, you can increase the moisture retention capacity of the soil. This reduces moisture, because the roots of the plant can use extra moisture and nutrients when needed. Welcome to leave comments.

We all know that beef is a good thing. It not only tastes good but also contains rich nutrients. It also sells well in the agricultural market. But what can everyone know about the cow dung produced by cows? Cow dung is also a valuable resource brought to us by cows. If cow dung is mixed with crop straw, mushroom residue, sawdust and other paving materials in a certain proportion (dung accounting for 80-90%) , The others account for 10-20%), and then the raw materials for making cow manure organic fertilizer can be produced after fermentation. The specific situation will be explained by FPC.

The cow dung organic fertilizer equipment is a whole production line developed by the FPC company after more than 15 years of technological precipitation and technological reform. The specific conditions of the raw materials of cow dung organic fertilizer are as follows:

Wheel type Compost Turner for Large Scale Composting

1) Control of the moisture content of cow manure organic fertilizer raw materials: when fermenting cow manure, the moisture control content should be 40%-65%. The method of judging is to hold a handful of materials tightly, the best condition is that the materials do not drip when they see water between the fingers, and the materials will disperse when they fall on the ground. During the fermentation period, less water will lead to slow fermentation, and more water will affect the ventilation of the material, so we must control the moisture.

2) Control of fermentation temperature of cow manure organic fertilizer: the initial temperature of cow manure organic fertilizer raw material fermentation can be controlled above 15 ℃, which is more appropriate (operable in four seasons, not affected by the season, try to ferment indoors or in a greenhouse in winter). The fermentation temperature should be controlled below 70-75℃.

Self Propelled Windrow Compost Turner For Sale

3) Oxygen supply measures for cow manure organic fertilizer: During the fermentation of organic fertilizer raw materials, cow manure requires aerobic fermentation. Therefore, we need 2-3 days to use turning equipment for turning during fermentation (turning equipment: trough composting turner machine, mobile compost turning machine) in order to achieve the purpose of oxygen supply. If this situation is not taken seriously, it is likely to cause anaerobic fermentation and produce odor, which will affect the effect of fertilizer.

4) Fermentation time of cow dung raw materials: The fermentation of cow dung organic fertilizer raw materials is generally stacked for 48 hours, and the temperature rises to 50-60 ℃, and can reach 65 ℃ or more on the third day, and the fermentation of the whole raw material is completed within 15-30 days. When the material is dark brown and white mycelium appears on the surface, it indicates that the fermentation has been completed.

Moving type compost turning machie

The above is the fermentation process of cow manure organic fertilizer raw materials, and the complete set of small-scale cow manure organic fertilizer production line equipment is generally within $30,000-$90,000. Since all our equipment can be customized, each customer’s needs are different and the customized organic fertilizer production line is also different. Therefore, the price of a complete set of cow manure organic fertilizer equipment ranges from tens of thousands of dollars to hundreds of thousands of dollars. The main configuration principle is set according to the customer’s site selection and the personal capital chain supply situation.

The price of the cow dung organic fertilizer processing line depends on the scale of production, and the cost is generally USD 35,500. (For example: the price of 3,000-5,000 tons of small-scale cow dung organic fertilizer production line is generally 30,000-60,000 U.S. dollars)

According to the investment cost of the organic fertilizer production line, two treatment options can be selected:

Powder organic fertilizer production line for cow manure disposal

First, the organic fertilizer production line with a relatively small investment amount is relatively more efficient, and the investment amount is relatively small. The above-mentioned annual output of 5,000 tons of organic fertilizer production line investment is about 60,000 US dollars. The disadvantage is that the production process is not fully automated and is divided into multiple production processes, which requires manual assistance in production.

The second is the production line of cattle manure organic fertilizer processing equipment with a large investment amount. This method of producing organic fertilizers has only been introduced to the market in recent years. Although the investment amount is relatively high, the general market price is more than 90,000 US dollars per set, but its biggest advantage is that it saves time and effort. Only the raw materials are put into the silo with a forklift, and the entire production process is automatically completed.

Powder or granular organic fertilizer production line 3D flow chart

Common cow manure treatment methods in cattle farms: build biogas digesters. In recent years, people have built biogas digesters to treat cow manure, and the effect is very satisfactory. It not only solves the fuel source of the masses, but also fully decomposes cow dung. The residue and liquid of biogas are very good organic fertilizers, which can improve the yield and quality of fruits and vegetables.

The dry cow manure used to produce organic fertilizer contains 10%-20% crude protein, 1%-3% crude fat, 20%-30% nitrogen-free extract and 15%-30% crude fiber, so it has High nutrition. Dry cow manure is fermented to produce organic fertilizer. It can make the soil soft, improve soil compactness, chelate trace elements in the soil, and improve soil fertility.

Cow dung organic fertilizer production line

The cow dung organic fertilizer production line is a complete set of equipment for processing organic fertilizer with cow manure as raw material. The cow manure processor can be used to first pump the cow manure from the manure tank to the equipment through the mud pump. After the equipment is dehydrated, the water content is 40%. %, you can also use crops such as straws and rice bran (including N\P\K) as fillers, and then sprinkle with biological inoculants, 1KG inoculants mixed with 20KG of water and moved into the raw materials, which can ferment 1 ton of raw materials. Turn and toss once every 1-2 days. Generally, it can be completely decomposed in 7-10 days.

In recent years, pollution of livestock and poultry manure and urine and residues of livestock and poultry products have caused problems to human health. The huge data of livestock and poultry production cannot fail to attract attention. If it is not handled properly, it will cause serious pollution to the environment. For example, because livestock and poultry manure is not treated in time, it will cause serious pollution to surface water, groundwater, soil and air. What’s more serious is that for the convenience of transportation, small-scale farmers simply piled up beef dung beside the road instead of adopting scientific storage methods. Due to neglect of management, wind and rain caused feces to flow everywhere. Such a situation is not conducive to animal epidemic prevention requirements, and it will certainly have a certain impact on people’s living environment.

The green ecological organic fertilizer is produced by fermenting cow dung and crop straw as the main raw materials and using multi-dimensional compound enzyme bacteria. The multi-dimensional compound enzyme bacteria is a microecological fermentation preparation composed of 106 beneficial microorganisms such as heat-resistant bacillus group, lactic acid group, bifidobacterium group, yeast group, etc., which can produce multiple enzymes. It is non-toxic, non-polluting to humans and animals. It is safe to use, can fix nitrogen, dissolve phosphorus, and potassium, and can decompose the residues of chemical pesticides and fertilizers. It has the effect of increasing production, high quality and disease resistance in the planting and breeding industries.

The organic fertilizer production line equipment has a compact process layout, scientific and reasonable, advanced technology, energy saving and consumption reduction, no three emissions, stable operation, reliable operation, convenient maintenance, and wide adaptability of raw materials. Adapt to various ratios of organic compound fertilizer, bio-organic fertilizer, municipal sludge, household waste organic fertilizer, etc. There are many kinds of organic fertilizers, the raw materials are very wide, and the fertilizers are also ever-changing.

There are many types of cow manure organic fertilizer production line in FPC. They all are sold at the favorable price. Welcome to our website for get the latest price of cow dung organic fertilizer production line.  https://www.fertilizerplantcost.com/550000usd-organic-fertilizer-production-line-price/

In recent years, in order to further protect the ecological environment and reduce air pollution, the use of chicken dung, cow dung, pig dung and other poultry and livestock manure has been promoted to replace chemical fertilizers in organic fertilizers. The establishment of a fertilizer processing plant with organic fertilizer equipment has been rewarded with great returns. So, how much does it cost to run a large-scale organic fertilizer production line with an annual output of 50,000 to 100,000 tons?

A complete set of large-scale livestock separation organic fertilizer production lines with an annual output of 50,000-100,000 tons include: forklift feeder, composting turner, vertical crusher, drum screening machine, dynamic batching machine, granulator, rounding machine, dryer, cooler, coating machine, automatic quantitative packaging scale.

First, use a solid-liquid separator to control the moisture content of the animal manure below 85%, then add straw, rice bran, corn flour and other auxiliary materials. After fully mixing with a mixer, shovel it into the fermentation groove with a forklift, and use organic fertilizer to turn it. The materials pile is fully fermented and decomposed; using the conveyor belt between the equipment, it is transported to the grinder for pulverization, and then sent to the organic fertilizer granulator for granulation. The produced particles have high water content and are dried by the dryer before entering the cooler cools the pellets and improves the strength of the pellets. Then it is sent to the drum sieving machine to screen out the unqualified particles, and then carry out the secondary granulation. After the qualified, the packaging machine is used for packaging and the finished product is produced.

The complete process of making bio-organic fertilizer:

• Ground strip pile, use ground turning machine, or put materials in fermentation tank, use trough type turning and throwing machine.
• Evenly sprinkle the organic fertilizer starter, turn the pile and ferment to reach the temperature, smell, decompose, and pick up the weeds and grass seeds.
• Fermentation for 7-12 days, depending on the temperature in different places, how many times is it?No the same.
• Completely fermented and decomposed, out of the pool (the ground type is directly piled up with a forklift).
• Use a grading sieve for coarse and fine screening (the powdered fertilizer that has been screened can be sold directly).
• After crushing the sieved large pieces with afertilizer pulverizer, return to the grading sieve.
• Mix the raw materials, add the quantity of each raw material in strict accordance with the requirements of the technicians, and add various raw materials in the electronic belt scale or batching machine.
• The crushed raw materials enter the aggregate belt conveyor, and then granulate with a granulator.
• It is sent to the animal separation organic fertilizer dryer, which adopts the method of cylindrical edge transfer, flange connection and direct heat transfer, which is suitable for drying the compound fertilizer after granulation.
• Enter the cooler for cooling. The rotary cooler is mainly used to cool the dried compound fertilizer products, and can directly cool the hot granular fertilizer to close to normal temperature.
• Screening is performed again, and the separated large particles are crushed by the large particle crusher, and enter the return belt together with the separated fine powder, and then return to the granulator for granulation.
• The finished product is lifted to the material box on the packaging machinethrough the belt conveyor, and discharged into the scale body according to the set weight for automatic weighing operation, and finally the finished product is packaged and sold.

Each type of production line has its own characteristics. What kind of organic fertilizer is suitable for making what kind of organic fertilizer equipment is needed. For example, the disc and rotating gear production line must be equipped with a drying and cooling machine, and use hot air to dry the organic fertilizer, and then use a cold air exhaust system to cool the organic fertilizer, so that the hardness of the particles will be better. Users can customize the appropriate configuration according to their needs. The organic fertilizer production line has different equipment configurations according to different raw materials. You can also make a suitable plan according to the investment budget. The price of the organic fertilizer production line with different yields is also different. The investment in running a large-scale organic fertilizer production line is not small, but the return on profits is also considerable, and the results of the operation are good, and the cost can be recovered within two years.

Here is the best solution of machine selection for $110,000 organic fertilizer production line. Welcome to our website to get detailed information. https://www.fertilizerplantcost.com/110000-usd-organic-manure-making-machine-price/

What Is the Principle of Making Organic Fertilizer by Self-Propelled Turning Machine?

The self-propelled compost turning machine adopts hydraulic transmission, adopts domestic advanced high-power diesel engine, four-speed operation, and controllable turning width, which can effectively combine the crushing, mixing and stirring of bio-organic materials to provide a better aerobic environment for the fermentation of materials.

Introduction to the operation steps of the self-propelled turning compost machine

• Mix the straw, manure and fermented organic fertilizer bacteria liquid and stir evenly;
• Pile up the mixed materials and cover them with straw mats. Please note that the organic fertilizer fermentation is aerobic fermentation, and there is no need to build a completely sealed factory building or a large covered roof.
• Adjust the water content, and the humidity of the mixture should be 40%-50%. The judgment method is: knead the mixture into a ball without dripping, and then loosen it to disperse.
• Automatically advanced turning machine turns and mixes. Usually, it needs to be turned over on the third day of fermentation. If you need to match the corresponding fermentation auxiliary materials during the fermentation, you can sprinkle the starter of the fermented organic fertilizer to help the fermentation; the same operation can be carried out on the seventh day until the fermentation is completed; usually, the decomposition of the organic fertilizer can be 10-15 Finished in days.

Advantages of self-propelled turning compost machine

• The design concept of ergonomics, mechanical substitution of labor, and people-oriented emphasizes human-machine coordination, simplifies operating procedures, and improves the overall safety of product design.
• Product intelligence has begun to take shape. Self-propelled turning compost machines, as the main equipment type for fermentation turning compost operations, must adapt to the increase in costs brought about by the rapid increase in labor costs, and realize intelligence under the impact of new technologies, new processes and new requirements.
• Pay attention to the processing and production of product details, which inevitably requires improving the overall stability and quality of the product. How to make the self-propelled turning machine stand out in the future competition? So quality is the lifeline of the product. Only through the continuous improvement of product quality, the coordination of people and equipment, and the continuous optimization of product details, can the self-propelled trigger adapt to the needs of organic fertilizer processing plants under the new form and improve user experience.

FPC produces two types of self-propelled compost turner machines. They are crawler type compost turner and movable compost turner. Click this link to get more information about this fermentation machine. https://www.fertilizerplantcost.com/self-propelled-compost-turner/

Overview of powdery organic fertilizer equipment

Powder organic fertilizer equipment is one of the traditional organic fertilizer production equipment. Powder organic fertilizer is relatively easy to produce. The main production process is to produce semi-finished products through traditional fermentation of livestock and poultry manure, and then crush it to reach 30-40 mesh, and the moisture content reaches 30%, organic matter reaches 30%, and total nutrients reach 5% or more. If the total nutrients are not up to the standard after fermentation, some chemical fertilizers of nitrogen, phosphorus and potassium can be added appropriately. Therefore, the equipment for producing powder organic fertilizer is relatively simple.

What are the main powdered organic fertilizer equipment？

According to the production steps of powder organic fertilizer, the main equipment is mixer, composter, and crushing equipment, but such a simple design is relatively simple and requires more labor. If you want to have a high degree of mechanization, the detailed part of the subdivision is more re-examined, that is, after the first fermentation and the second fermentation, the organic raw materials are directly loaded into the multi-functional silo with a forklift, and the multi-functional silo is broken by mixing and then loaded. Screener, the under-screen material of the screener reaches 30-40 meshes and then is directly transported to the powdery organic fertilizer packaging machine for packaging finished products. The relatively large materials in the screener are crushed by the semi-wet material crusher and returned to the silo.

Production technology of powder organic fertilizer

The production technology of powder organic fertilizer mainly masters these key points. One is to combine several high-nitrogen organic raw materials and several high-carbon organic raw materials according to the formula standard of organic fertilizer fermentation, that is, carbon to nitrogen ratio, carbon to phosphorus ratio, and carbon to nitrogen ratio. Potassium ratio, PH value, moisture, and strains are mixed in proportion. The mixed forecast is directly pushed into the fermentation tank with a forklift for 10-12 days of aerobic fermentation. This process is a high-temperature fermentation process. After the fermentation process is completed, the aging process is carried out, that is, the second fermentation, the second fermentation. It takes 10-12 days. This process belongs to low-temperature fermentation. After the second fermentation is completed, the purpose of maturation is basically achieved. The purpose of these two processes is to decompose the macromolecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops, which can also be said to be the process of transforming the organic state into an effective state. The fermented organic raw materials are tasteless, have a refreshing color and lower viscosity. After these two processes are completed, the following crushing-screening-packaging is completed, and the entire powder organic fertilizer production is completed.

FPC has been engaged in fertilizer production line design and installation over 15 years. Welcome to our official website to get customized fertilizer production line.