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What are the large-scale organic fertilizer equipment? The so-called large-scale organic fertilizer production equipment generally refers to organic fertilizer equipment with a large production scale and relatively high investment cost, and can also be called a large-scale organic fertilizer production line. Due to the small production scale of the small-scale organic fertilizer production line, manual auxiliary operations are required in many links, and it is difficult to complete the processing and large-scale production of a large number of raw materials. There are more and more large-scale concentrated breeding areas, which will inevitably cause small-scale organic fertilizer production enterprises to gradually shift to large and medium-sized organic fertilizer production enterprises, and the construction of large-scale organic fertilizer equipment and production lines has also become an inevitable choice. Today, I will talk to you about the topic of large-scale organic fertilizer production equipment.

Granular and powder organic fertilizer production line

First, let’s understand how to distinguish the size of the organic fertilizer equipment and the investment cost

1. According to the output, the production of 1 ton of organic fertilizer per hour is a small-scale organic fertilizer production equipment (small-scale organic fertilizer production line), and the price is generally between 30,000-60,000 dollars, which can meet the needs of families and small farms.
2. According to the output, the production of about 5 tons of organic fertilizer per hour is a medium-sized organic fertilizer production equipment (medium-sized organic fertilizer production line), which is the best medium-sized organic fertilizer production equipment in the market and customer evaluations, and it is also in large market demand. The investment price Generally between 60,000-100,000 dollars.
3. According to the output, the production of more than 10 tons of organic fertilizer per hour is a large-scale organic fertilizer production equipment (large-scale organic fertilizer production line), which is an essential equipment for large-scale organic fertilizer production and processing enterprises, and is generally used in large-scale fertilizer processing enterprises. The investment price is more than $100,000.

As the process part of the granular organic fertilizer production equipment, the main technical means of the powdered organic fertilizer equipment are: fermentation, decomposition, crushing and mixing of organic raw materials, livestock and poultry manure or domestic garbage, sludge, distiller’s grains, biogas residue and other raw materials ,Package.

The basic process configuration of organic fertilizer equipment is dehydration, drying, fermentation, crushing, mixing, and packaging. This completes the processing of powdered organic fertilizer. Compared with the simple process of powdered fertilizers, granular organic fertilizers require further processing.

The basic process configuration of granular organic fertilizer equipment is dehydration, drying, fermentation, crushing, stirring, granulation, cooling, and packaging. Equipped with organic fertilizer granulator, organic fertilizer dryer, organic fertilizer coating machine. After the pellets are mechanically cooled, they can be packaged, stored or sold.

Organic Fertilizer Production Line Flow Chart

Process system equipment of organic fertilizer production process flow

1. Fermentation system: The fermentation system of the organic fertilizer equipment process is composed of a feed conveyor, a biological deodorizer, a stirring mixer, a special lifting dump truck and an electrical automatic control system.
2. Drying system: The main equipment includes belt conveyor, rotary dryer, cooler, induced draft fan, hot air stove, etc.
3. Deodorization and dust removal system: consists of a sedimentation chamber, a dust removal chamber, etc.
4. Crushing system: including a new type of semi-wet material crusher, LP chain crusher or cage crusher, etc.
5. The batching system is composed of an electronic batching system, a disc feeder, and a vibrating screen. It can be equipped with 6-8 kinds of raw materials at a time.
6. The mixing system consists of optional horizontal mixer or pan mixer, vibrating screen, mobile belt conveyor, etc.
7. Granulation equipment required for organic fertilizer granulation system. Optional granulation equipment includes: organic fertilizer compound fertilizer combined granulator, drum extrusion granulator, disc granulator, special granulator for organic fertilizer, rounding machine, etc.
8. Drying system: The organic fertilizer drying system consists of a drum dryer and a cooler.
9. Screening and coating system: It is mainly completed by a drum screening machine, which can be equipped with a one-stage screening machine and a two-stage screening machine, with high yield and good granularity; after the screening machine, coating can be used to prevent the fertility from being dispersed.
10. The finished product packaging system generally includes electronic quantitative packaging scales, silos, automatic sewing machines, etc., to realize the automatic non-intermittent production of organic fertilizer equipment, and the conveying system mostly uses belt conveyors and screw conveyors.

The production line of organic fertilizer not only effectively solves the environmental pollution caused by organic wastes in livestock and poultry breeding, but also reduces the eutrophication of surface waters caused by pollution. It is also conducive to improving the safety and quality of agricultural products and providing green food and food for humans. Organic food has laid a good foundation, and the ecological and environmental benefits are extremely significant.

The raw materials of organic fertilizer come from livestock manure, animal and plant residues or agricultural production wastes, and contain a large amount of organic matter, which can provide comprehensive nutrition for crops. The organic fertilizer production line is a special processing equipment for organic fertilizer, which is widely used in agricultural development and has gradually become an indispensable machine for agricultural development.

Organic Fertilizer Production Line Flow Chart

The organic fertilizer produced by organic fertilizer production line can improve the soil, increase organic matter, and have good fertilizer efficiency. Not only can it increase soil organic matter and improve soil physical and chemical properties, but it can also be used as feed to return to the field. To improve the poor soil physical and chemical properties, the soil nutrient content is low, the nutrient is unbalanced, and the water, air, and heat conditions in the soil are not coordinated, and the soil biological condition is poor.

Powdery organic fertilizer production line

The organic fertilizer production line has realized the circular development of agricultural resources, not only solving environmental pollution, but also turning waste into treasure by using renewable resources. The organic fertilizer production line technology gradually promotes the combined use of decomposed substances and chemical fertilizers in a planned way, with decomposed substances as the mainstay, and chemical fertilizers as the supplement. Then slowly reduce the amount of chemical fertilizers and increase the amount of decomposed substances. In the end, the effect of using only decomposed substances and using no or as little chemical fertilizer as possible is achieved. The bio-organic fertilizer production line realizes true circular agriculture and green agriculture.

The organic fertilizer production line with an annual output of 5,000 tons is a small organic fertilizer production line, and its configuration includes: fermentation turning machine, grinder, granulator, dryer, and screening machine. If necessary, automatic packaging machines, etc. must be prepared. These equipments are generally indispensable. In fact, these equipments have different preparation parameters and different specifications, such as pelletizers, disc type pelletizers, and new types of pelletizers. The same is true for other equipment, of course, there are differences in prices, so everything depends on your specific situation. What you need, we can customize different equipment according to your needs. A small organic fertilizer production line has low investment cost and is easy to use. It can not only meet the needs of local fertilizers, but also meet the needs of surrounding markets.

Detailed description of the configuration of the production line with an annual output of 5,000 tons of organic fertilizer pellets:

1. Fermentation composting turner machines: directly put the materials into strips, and use a wheeled compostturning machine to ride on the pile for fermentation. Using tank fermentation, you need to build 1-5 fermentation tanks with a width of 3 meters and a length of 40-60 meters according to your production scale. The fermented product is continuously put into the fermentation tank, and the groove turning compost machine is used for fermentation, which can achieve the purpose of water regulation, uniform stirring, deodorization and dehumidification. In this way, a lot of labor can be saved, and the purpose of being fully decomposed can be achieved.
2. Crusher: The large debris and stones in the sieved organic fertilizer are separated and crushed, so that it is beautiful and can ensure the quality of the product.
3. Granulator: After crushing and mixing the material, it is granulated.
4. Drying machine: drying and cooling the manufactured particles.
5. Screening machine: sieving the fermented organic fertilizer to separate the bulk and debris fibers inside, which is convenient for the next step of crushing, granulating and packaging of semi-wet materials.
6. Packing machine: granulate organic fertilizer particles for direct packaging and sales.

The construction of the organic fertilizer production line is related to many aspects. Manufacturers often encounter many problems when building organic fertilizer production lines. I don’t know how to choose the machines needed in each link and how to produce organic fertilizer with high quality and high price. Let me explain to you how to build an organic fertilizer production line correctly.

Generally speaking, the production of organic fertilizer can be divided into four major steps: fermentation-crushing-granulation-drying-packaging. These necessary steps also have more extended procedures, such as stirring, cooling, screening, and coating.

How the customer chooses an organic fertilizer production line often depends on the raw materials needed to make organic fertilizer. For example, in the crushing process, different crushers are selected according to the water content of the raw materials. Usually, we should use a semi-wet material pulverizer to crush the raw materials with higher water content. If it is dry material, such as dry cow dung and sheep dung, we can use a vertical grinder to crush it. In the granulation process, we recommend different types of granulators according to the fiber size of the raw materials. We usually use discs or drum granulators for finer fiber raw materials, such as chicken manure. The coarser fiber materials use flat film extrusion granulator, such as cow dung, straw and so on. In the drying process, if the budget is sufficient, we often recommend that customers install a cooler after the drying process, which is mainly to prevent the agglomeration caused by overheating of the particles. In the later stage of granulation, there are also optional processes such as coating and polishing. These are all procedures for “beauty” for the finished product, making the granules more beautiful, neat and attractive.

The emergence of organic fertilizer production lines has greatly improved the efficiency of organic fertilizer production. Nowadays, many manufacturers have established organic fertilizer production lines in order to speed up the production of organic fertilizers. So today, organic fertilizer granulator manufacturers will talk about organic fertilizer production. Features, let everyone know more about the organic fertilizer production line.

organic fertilizer pan granulation line

The organic fertilizer granulator manufacturer summarizes the characteristics of the six organic fertilizer production lines:

(1) Fully automatic. The organic fertilizer production line is composed of three parts: an automatic batching system, a mixing system, and a quantitative packaging machine. It is controlled by a computer and is fully automated. Greatly reduce the staff and labor intensity.

(2) High precision. The batching system is computer controlled, electronic weighing, and the ratio is strictly controlled. For various ingredients, the error after electronic quantitative packaging is less than one thousandth.

(3) Large output. The designed output of organic fertilizer production line is 8T～30T per hour, and there are three specifications to choose from. This fully solves the contradiction of organic fertilizers due to the strong seasonal concentration of ingredients.

(4) New technology.

(5) Easy to manage. The main control room of the production line can monitor the running status of each component equipment, high-speed 485 or 232 communication interface, convenient to connect with printers and computers, can store 20 kinds of formulas, and truly modernize production management.

(6) Strong adaptability. Suitable for a variety of harsh site environments, including alpine and humid areas.

Cow dung organic fertilizer production line

The above is the explanation of the organic fertilizer production line by the organic fertilizer pelletizer manufacturer. Only by understanding the organic fertilizer production line can we produce high-efficiency and high-quality products.

Cow dung organic fertilizer production line

The cow dung organic fertilizer production line is a complete set of equipment for processing organic fertilizer with cow manure as raw material. The cow manure processor can be used to first pump the cow manure from the manure tank to the equipment through the mud pump. After the equipment is dehydrated, the water content is 40%. %, you can also use crops such as straws and rice bran (including N\P\K) as fillers, and then sprinkle with biological inoculants, 1KG inoculants mixed with 20KG of water and moved into the raw materials, which can ferment 1 ton of raw materials. Turn and toss once every 1-2 days. Generally, it can be completely decomposed in 7-10 days.

In recent years, pollution of livestock and poultry manure and urine and residues of livestock and poultry products have caused problems to human health. The huge data of livestock and poultry production cannot fail to attract attention. If it is not handled properly, it will cause serious pollution to the environment. For example, because livestock and poultry manure is not treated in time, it will cause serious pollution to surface water, groundwater, soil and air. What’s more serious is that for the convenience of transportation, small-scale farmers simply piled up beef dung beside the road instead of adopting scientific storage methods. Due to neglect of management, wind and rain caused feces to flow everywhere. Such a situation is not conducive to animal epidemic prevention requirements, and it will certainly have a certain impact on people’s living environment.

The green ecological organic fertilizer is produced by fermenting cow dung and crop straw as the main raw materials and using multi-dimensional compound enzyme bacteria. The multi-dimensional compound enzyme bacteria is a microecological fermentation preparation composed of 106 beneficial microorganisms such as heat-resistant bacillus group, lactic acid group, bifidobacterium group, yeast group, etc., which can produce multiple enzymes. It is non-toxic, non-polluting to humans and animals. It is safe to use, can fix nitrogen, dissolve phosphorus, and potassium, and can decompose the residues of chemical pesticides and fertilizers. It has the effect of increasing production, high quality and disease resistance in the planting and breeding industries.

The organic fertilizer production line equipment has a compact process layout, scientific and reasonable, advanced technology, energy saving and consumption reduction, no three emissions, stable operation, reliable operation, convenient maintenance, and wide adaptability of raw materials. Adapt to various ratios of organic compound fertilizer, bio-organic fertilizer, municipal sludge, household waste organic fertilizer, etc. There are many kinds of organic fertilizers, the raw materials are very wide, and the fertilizers are also ever-changing.

There are many types of cow manure organic fertilizer production line in FPC. They all are sold at the favorable price. Welcome to our website for get the latest price of cow dung organic fertilizer production line.  https://www.fertilizerplantcost.com/550000usd-organic-fertilizer-production-line-price/

In order to make organic fertilizer and compound fertilizer form spherical granular fertilizer, it is necessary to use organic fertilizer rounding machine to make the appearance of particles look round and smooth. So, what is an organic fertilizer pelletizer?

How does it work? Now let Zhengzhou SX Fertilizer Plants heavy industry introduce it to you.

What is organic fertilizer particle polishing machine?

Organic fertilizer shot blasting machine is commonly used in the manufacturing process of organic fertilizer. A rounding device is installed behind the fertilizer granulator, so that the cylindrical particles of organic fertilizer and compound fertilizer can be made into balls with high work efficiency. It has high particle strength and beautiful appearance. Therefore, the organic fertilizer shot blasting machine is an indispensable machine for making spherical organic fertilizer particles.

Performance characteristics

1. In the past, making spherical organic fertilizer was very difficult and required a lot of money. Now with the organic fertilizer throwing machine, the output of organic fertilizer can be increased.

2. When the organic fertilizer shot blasting machine produces organic fertilizer particles, the materials are rounded and then discharged from the discharge port, so that the produced organic fertilizer particles have the same size and beautiful appearance. Round and smooth.

3. When making organic fertilizer granules, the operation is very simple. You need to read the manual carefully.

4. It has strong adaptability to the environment, saves cost and improves efficiency when making organic fertilizer particles.

Working principle

The device of organic fertilizer polisher machine is very simple, which is composed of two or more throwing cylinders. Therefore, after the materials are placed in a circle, they can be discharged from the discharge port. The particle size of the produced organic fertilizer is also the same, forming a sphere and high yield. The organic fertilizer throwing machine rounds the particles made of organic fertilizer and compound fertilizer according to the needs of animals.

According to the above introduction, I believe you have a certain understanding of what is an organic fertilizer spreader. It can be freely matched with new organic fertilizer granulator, flat mold granulator and double mold granulator. We are one of the leading fertilizer machine manufacturers in China. We produce all types of machines in the fertilizer manufacturing process. You can inquire freely.

Belt conveyor is a common equipment used for continuous conveying of goods. There are two types of belt conveyors, fixed and mobile, which are mainly used for loading, unloading, handling and conveying goods or materials. It is the most basic equipment in the manufacturing process of organic fertilizer, which can connect various machines and transport materials. Belt conveyor deviation is one of the common faults in the operation of belt conveyor. There are many reasons for this, including structural design, installation and commissioning. When solving the deviation problem, it needs to be handled flexibly according to the situation.

Harm of belt conveyor deviation

The deviation of belt conveyor means that the conveyor belt deviates from the normal center position to one side of the transmission drum. In this case, if not corrected in time, the edge of the conveyor belt and the frame will rub against each other, and the conveyor belt will wear or even tear over time. In case of serious, the production of nitrogen, phosphorus and potassium fertilizer will stop working, affecting the production efficiency.

Causes of belt conveyor deviation

The reason for belt conveyor deviation is that the forces on both sides of the conveyor belt are unbalanced. If the tension at both ends of the belt is in a balanced state, it is not easy for the newly installed and debugged belt conveyor or the worn old belt conveyor to deviate.

There is a reversing roller at the head and tail of the belt conveyor, which is installed at the head and tail respectively. The head roller is installed and positioned, the central axis is perpendicular to the frame, and the tail roller is equipped with a lead screw as a tensioning device. The perpendicularity between the idler and the frame can be adjusted by adjusting the nut position on the lead screw until the final belt conveyor operates normally.

Semi wet material crusher is a new type of high efficiency single rotor reversible crusher. It uses a high-speed rotating blade to crush fibers with good particle size and strong adaptability to material water content. It is especially suitable for making fermented waste powder or other materials with high water content. It has high efficiency, high energy efficiency and crushing effect.

The particle size can reach 20-50 mesh, which can meet the granulation requirements of general fertilizer granulator. The rotor structure of the equipment is novel, the design is reasonable, the operation is simple and the operation is stable. Completely solve the problem of organic matter crushing with high humidity (water content 25% – 50%), which is an environmentally applicable biotechnology promotion project.

Semi wet material crusher is widely used to crush glass, livestock manure, sludge, domestic waste, straw and other raw materials in the manufacturing process of urban domestic waste and organic fertilizer, and hard materials such as ceramics, bricks and gravel. Crush to achieve the effect of safe use.

The semi wet material crusher adopts two groups of rotors in series, so that the materials crushed by the upper rotor are immediately crushed again by the hammer head of the rapidly rotating lower rotor, so that the materials crushed by the upper rotor are immediately crushed. The materials in the inner cavity collide at high speed and smash each other to achieve hammer powder. The powder effect is discharged directly.

The characteristics of semi wet material crusher are mainly reflected in the following aspects:

1. The discharge particle size can be adjusted arbitrarily and is not affected by the wear of vulnerable parts.
2. With large output and low energy consumption, the power consumption can be saved by more than 40% under the same output. It is equivalent to combining two Hammer Crushers into one. The reasonable design combination is wet material crusher, and two sets of rotors are used in series.
3. The semi wet material crusher does not jam, has good concession, high safety factor, will not jam safely, will not affect production in rainy days, and will automatically clean the mud;

4. The hammer head has a long service life. The hammer head used on eight sides can greatly improve the utilization rate, reduce the use cost and reduce the maintenance time.
Semi wet material crusher is an ideal machine for biological fertilizer production and processing units to shorten the production process of organic fertilizer and compost, reduce equipment investment and save operation cost. As an advanced fertilizer mechanism manufacturer in China, we produce different types of fertilizer machines. Welcome to visit and buy.

More details, go to https://fertilizerplantequiment.com/product/semi-wet-material-crusher/