My Blog

With the development of society and the continuous improvement of people’s living standards, the requirements for food are also getting higher and higher. It is no longer just enough to eat, but also to eat well. Whether it is vegetables or fruits, we must pursue more green and healthy organic fertilizers. Such organic fertilizer food is inseparable from the application of organic fertilizer, and organic fertilizer is inseparable from the organic fertilizer production line. In recent years, more and more people have discovered this business opportunity, and have built organic fertilizer production lines and started the production and processing of organic fertilizers. So what problems should be paid attention to in the process of using organic fertilizer production line? Today, FPC organic fertilizer production line manufacturer will take you to understand.

Granular and powder organic fertilizer production line

First, pay attention to the ability of the production line

The production capacity of organic fertilizer production lines of different scales is different, so in the process of use, we cannot just pursue the size of the output without considering the production capacity, which will affect the service life of the equipment. Only scientific production according to the production scale can ensure the smooth progress of production.

Powdery organic fertilizer production line

Second, pay attention to regular inspections

The organic fertilizer production line should be regularly repaired, and you can’t wait to find the problem when there is a problem, which is prone to major problems. Routine inspections can detect small problems in time, and completely solve the fault in the bud. This can effectively prolong the service life of the organic fertilizer production line.

Third, pay attention to the correct operation

The operation of machinery has its own operation process. Only by carefully reading the instructions before use and operating according to the correct process can the probability of equipment failure be reduced, thereby improving production efficiency.

Process for Making Powdery Organic Fertilizer from chicken Manure

A large amount of capital is required to build a set of organic fertilizer production line. If you want to create better economic benefits, you must master the scientific method of use and exert the best ability of the production line. If you still have questions or needs about the organic fertilizer production line, please feel free to consult the FPC organic fertilizer production line manufacturer.

Organic fertilizers are now more and more widely used in the agricultural field. While providing sufficient nutrients for crops, they can also improve soil quality. So do you know how organic fertilizers are processed? Today, taking sheep manure organic fertilizer as an example, I will show you how to use organic fertilizer equipment to convert sheep manure into organic fertilizer.

First, mix an appropriate amount of straw powder into the sheep dung. The specific amount is determined according to the moisture content of the sheep dung. Usually, the moisture content of fermentation requires 45%. The dripping water will disperse as soon as you let go, and you will meet the requirements. Then add cornmeal and bacteria, the role of cornmeal is to increase sugar, which can promote the fermentation of bacteria.

Granular and powder organic fertilizer production line

The next step is to add the prepared mixture into the fertilizer horizontal mixer machine for uniform mixing. Pay attention to the mixing must be complete and no lumps are left.

The mixed ingredients are piled into long strips with a width of 1.5-2 meters and a height of 0.8-1 meters. Use a turning machine to turn them once every two days. The piling will heat up in 2 days, become fragrant in 9 days, and become fertilizer in 10 days. On the second day, the temperature can reach 60-80 degrees, eliminating diseases and insect pests such as Escherichia coli and eggs; on the 4th day, the odor of sheep manure can be eliminated; on the 7th day, the compost will become loose and dry, covered with white Mycelium, on the 9th day, the aroma of wine koji was emitted; on the 10th day, the bacterial fertilizer was fermented and matured.

semi wet material crusher details

After the fermentation is mature, it can be pulverized by a semi wet material pulverizer after a little drying. After being granulated by an organic fertilizer granulator machine, it is dehydrated by a dryer and screened by a sieving machine. The finished organic fertilizer is completed. The final step is to package the factory for sale or storage.

The above are the specific steps for converting sheep manure into organic fertilizer through organic fertilizer equipment. You can refer to it. If you have any questions or needs about organic fertilizer production, please feel free to consult FPC organic fertilizer processing equipment manufacturer.

Organic fertilizer double-die granulator is one of the production equipment for producing organic fertilizer at present. It is a fertilizer equipment carefully manufactured by technicians on the basis of advanced existing equipment and after years of improvement. This machine has sophisticated technology and is easy to operate. , and designed a variety of models of different models, which can meet various production and processing needs, so what are the characteristics of the organic fertilizer double-die granulator? What should be paid attention to in the process of use? Today, FPC organic fertilizer granulator manufacturer will take you to find out.

Double Rolloer Granulator for Sale in SX

First, the granular material processed by the organic fertilizer double-die granulator has a smooth surface and moderate hardness. During the processing, it can better maintain the internal nutrition of the material. It integrates a feeder, a mixer and a granulator. While feeding evenly, it can also carry out secondary fermentation of the material. The feeder is equipped with a governor, which adjusts the feeding amount according to the dry humidity of the material during production, so that the host is not easy to get stuck. The main machine integrates the ring die and the flat die, which is equivalent to the work of two granulators.

Second, the organic fertilizer double-die granulator has uniform particle composition and neat shape. The pore size of the particle size can be divided into 05, 06, 07, 08, etc., users can flexibly choose according to their own production needs.

Third, the mold, stirring and conveying blades of the double-die granulator are all made of corrosion-resistant stainless steel. Thereby effectively increasing the output and reducing the loss of equipment.

Double Roller Granulator in Manufacturing

The following is an introduction to the correct use of the double-die granulator:

1. Fill the gearbox with 40# or 50# mechanical oil. If the temperature is low, add 70# or 90# gear oil before starting the machine;
2. Install the granulator smoothly, adjust the steering is normal, check whether the screws between the various parts are loose, pay attention to the gap between the pressing spoke and the mold in the season, the gap between the roller and the template is 0.1-0.3 mm, so that the machine It can be used after it is in a no-composite state and starts normally. The starting sequence is: 1, start the granulator; 2, start the feeder; 3, feed and adjust the speed of the feeder.
3. When the new double roller press machine is used for the first time, gradually add oily materials. The relay of chicken and duck is repeatedly squeezed to make the die hole lubricated and smooth, and then slowly add the materials to be processed and mixed for processing. If you feel that the resistance of the die hole is relatively large , When the output is low or no material is produced, the template can be repeatedly ground according to the method mentioned above, so that the die hole is lubricated and smooth before processing.
4. In the process of material processing, if there are more refined fibers, about 5% of water should be added. If there are more refined fibers in the mixture, the amount of water added can be appropriately reduced. Water will evaporate during the extrusion process. When adding compound fertilizer, attention should be paid to the chemical reaction of the material and the degree of dryness and wetness.
5. After the processing is completed, the feeder must be running at no load, and the host material cannot be accumulated. Pay attention to the minimum value of the current before it can be turned off. The correct sequence of shutdown is: stop feeding – close feeder – close granulator.

The above is the introduction of the use characteristics and correct use methods of the double-die granulator. You can refer to it. Only by mastering the scientific use method can ensure the high efficiency of production work and effectively prolong the service life of the equipment.

Many customers have asked me before, what processes do organic fertilizer equipment go through in the production? Today, I will answer in unison.

Nine processes and equipment in the production of organic fertilizer equipment:

1. Pulverize

The raw materials are preliminarily decomposed by materials crushing equipment.

2. Dry

The moisture in the material (generally refers to moisture or other volatile liquid components) is vaporized and escaped by heating to obtain a solid material with a specified moisture content. The purpose of drying is for the needs of material use or further processing.

3. Cool down

The material obtains high temperature through the drying process, and then needs to be cooled. Because water cannot be used for cooling, cooling equipment is required to isolate the contact between the material and water.

4. Ingredients

Ingredient is a critical step in fertilizer production. Its main function is to add appropriate ingredients in proportion to improve the quality of fertilizers.

5. Sieve

Screening is to screen out impurities and fertilizers with poor quality. The drum type screening equipment here has the advantages of high efficiency and easy operation.

6. Granulation

The mixed material is made into the required granules, especially for materials with high viscosity.

7. Mix and stir

The material of the stirring vessel should meet the requirements of the organic fertilizer production process, such as pressure resistance, temperature resistance, medium corrosion resistance, and product cleanliness. Due to the different materials, the manufacturing process and structure of the stirring vessel are also different, so it can be divided into steel stirring equipment, glass-lined stirring equipment and lining stirring equipment.

8. Lift Conveyor

Conveying is for transporting the finished fertilizer to a higher location for convenient storage.

9. Quantitative packaging

Packaging is the last link in fertilizer equipment. In order to protect the product during the circulation process, facilitate storage and transportation, and promote sales, it is the general name of the containers, materials and auxiliary materials used according to certain technical methods; Operational activities in which certain technical methods are applied in the process of using containers, materials and auxiliary materials.

This technology uses biological fermentation technology to rapidly ferment livestock and poultry manure, human excrement, and crop straw to achieve the effects of heating, deodorization, and harmlessness, and to make organic fertilizer, which not only achieves waste recycling, but also reduces the cost of waste. The production investment cost of farmers. The above is all the introduction of the nine organic fertilizer production processes, if you want to know more, please contact our manufacturer.

Organic fertilizer equipment manufacturers are simply divided into complete organic fertilizer procrssing process of pre-treatment, primary fermentation and post-treatment. There are some differences between the organic fertilizer powder production line and the granule production line. The powder production line is fermentation > feeder > pulverizer > mixer > screening machine > automatic packaging machine > finished product, granular organic fertilizer production line: fermentation > feeder > pulverizer > Mixer > Screening Machine > Granulator > Automatic Packaging Machine > Finished Product. The following editor will take you to understand the working process of organic fertilizer equipment.

Powdery organic fertilizer production line

1. Pre-treatment: After the compost raw materials are transported to the yard, they are weighed by scales, and then sent to the mixing and stirring device, mixed with the organic wastewater from production and domestic production in the factory, and compound bacteria are added, and the moisture and carbon content of the compost are roughly adjusted according to the raw material components. Nitrogen ratio, after mixing, go to the next process.
2. Primary fermentation: The mixed raw materials are sent to the primary fermentation tank with a loader, piled into a fermentation pile, and the fan is used to force ventilation from the bottom of the fermentation tank to supply oxygen. Moisture (mainly in the factory production, domestic organic wastewater) and nutrients, control the fermentation temperature at 50 ~ 65 degrees Celsius, carry out aerobic fermentation, the fermentation period of this project is 8 days, and a pool of raw materials is fed into a pool of semi-finished products every day. After the fermented semi-finished products are discharged, they are ready to enter the next process.
3. Post-processing: the compost product is further screened, and the under-screen is processed according to the moisture content. After the sieve is granulated, it is sent to the dryer heated by the biogas of the biogas tank for drying, and the medium and trace elements are added according to the proportion, stirred and mixed to make the finished product, which is packaged and stored for sale. The material on the sieve is returned to the crushing process for reuse.

Granular and powder organic fertilizer production line

The specific process is different according to the different organic fertilizer products, mainly divided into two types.

1. Organic fertilizer powder production line: fermentation > feeder > pulverizer > mixer > screening machine > automatic packaging machine > finished product.

In the middle, a belt conveyor is also needed to connect various equipment. Fermentation equipment is used to turn over the piling machine, there is a trough type turning machine, and the crawler type piling machine is used to turn the organic fertilizer to make it fully fermented. core steps.

2. Granular organic fertilizer production line: fermentation > feeder > pulverizer > mixer > screening machine > granulator > automatic packaging machine > finished product.

The granulation production line has an additional granulation step, and there are various granulation methods, such as disc granulation, roller extrusion granulator, etc. There is a certain gap between the two processes, and the cost of construction is also quite different, and the cost of the powder production line is lower.

The above is the working process of the organic fertilizer equipment. When the organic fertilizer equipment is in operation, it must be carried out according to the specified operation method. Improper operation methods may cause damage to the equipment. Everyone must follow the regulations when operating organic fertilizers. Our factory mainly produces organic fertilizer, water-soluble fertilizer equipment and other products. Welcome to consult.

Judging from the current information, the sheep manure organic fertilizer making line is still relatively unfamiliar to everyone. In short, it is similar to the production and processing equipment of cow manure, pig manure and chicken manure organic fertilizer.

Organic fertilizer process:

1. Mix sheep manure with crop straw, and determine how much to add according to the moisture content of sheep manure. According to the fermentation process, the moisture content is within 45%, that is to say, when the material is kneaded into a mass, water can be seen but the water will not drip. , if you loosen the group, it will disperse. Then, the cornmeal and the required strains are added, because the sugar content can be increased to promote the rapid fermentation of the strains.
2. Add the configured materials into the material mixing machine for mixing, and the mixing is required to be uniform and transparent without leaving any lumps.
3. Then, stack the mixed materials in the fermentation tank or fermentation tank with a width of about 2-6 meters and a height of about 1-1.5 meters. throw.
4. Under normal circumstances, the temperature will rise after 2 days of stacking in the fermentation tank, there will be no odor after 2 days, and it will become fluffy and loose after 3 days, and finally after 2 days, the compost will emit fragrance, usually 10 to 15 days to become fat.
5. The material moved by the forklift to the crushing process is crushed by the semi and high humidity material crusher, then mixed by the mixer, and transported to the fertilizer granulator by the conveyor for granulation. It is sent to the granules drum dryer by the belt conveyor for drying and drying, and then enters the cooler for cooling, and then the conveyor is sent to the screening machine for screening. More than 95% of the required particles will enter the next process, while about 5% The granules will be transported to the pulverizer to be crushed and re-granulated again, and the granules that meet the standard will enter the coating machine for coating.

Even if the sheep manure is completely processed through the above process, it can be packaged and stored for sale. This is of great benefit to manufacturers and society. Animal manure is not only beneficial to production, but also plays a role in environmental protection.

At present, the use of organic waste to produce organic fertilizer through biological fermentation has been rapidly developed, because it can realize the harmless and resourceful treatment of organic waste. However, most of the organic fertilizers obtained by biological fermentation are in the form of coarse powder or irregular small pieces, which are very inconvenient to use, especially unfavorable for large-area machine-sowing. Today, the FPC organic fertilizer manufacturer will explain how the organic fertilizer production line compresses and granulates the organic fertilizer.

The existing technologies for making the coarse powder or irregular small block organic fertilizer after biological fermentation into spherical granular organic fertilizer mainly include the following:

Double Rolloer Granulator for Sale in SX

• Some manufacturers use traditional disc or drum granulation, and need to dry coarse powder or irregular small pieces of organic fertilizer (moisture <15%) and pulverize it into very fine (more than 100 mesh) powder , and then add binder and inorganic fertilizer, and the amount of binder and inorganic fertilizer added in the organic fertilizer cannot be greater than 30%. Although this method can be made into spherical particles, because the organic fertilizer in the processing process will be first Sufficient precipitation is crushed, water is added to granulate and then dried, repeated many times, so the organic fertilizer processing cost is quite high, and due to the low density of organic fertilizer, the particle strength is low, which is not conducive to storage, transportation and machine sowing.
• There are also some manufacturers who first dry the coarse powder or irregular small pieces of organic fertilizer to a moisture content of only 20-25%, and then use a flat die extrusion granulator or a counter-roll extrusion granulator to dry the fertilizer. The organic fertilizer is extruded into columnar or flat spherical particles. Although this method is more convenient to use, the fluidity is not very good, it is not suitable for machine sowing, and the appearance is poor and the appearance is not good.

• There are also some manufacturers who extrude coarse powder or irregular small pieces of organic fertilizer into short columnar particles with a flat die extrusion pelletizer(due to high moisture and high fiber content, the columnar particles also have certain characteristics. Plasticity), then polished and formed into spherical particles, and then the spherical particles are dried, cooled and screened to obtain qualified particles. In this method, the raw materials do not need to be treated, the order of moisture is reduced, and the production cost is greatly reduced, but this method also has some fatal The weakness is that the organic fertilizer is easy to be arched, easy to block and easy to bond equipment, and at the same time, the output is small and the power consumption of the extrusion process is high.

Therefore, in summary, the use of collision granulator to produce organic granular fertilizer has the advantages of low production cost, uniform product particle size, high strength, good fluidity, favorable for long-term storage and transportation, and suitable for machine sowing. That is to say, the performance of the products produced in this way is very good.

When the organic fertilizer production line is in operation, it is mainly divided into two parts: pretreatment part and granulation production. The following organic fertilizer making equipment manufacturer FPC will take you to understand each part.

Wheel type Compost Turner for Large Scale Composting

The pretreatment part is also called powder organic fertilizer processing equipment: animal manure composting turner, organic fertilizer pulverizer, drum screening machine and other equipment.

The granulation production part is further divided into: mixer, granular organic fertilizer maker, rotary dryer, cooler, drum screening machine, coating machine, automatic weighing and packaging machine. Through the organic fertilizer production line, the processing of livestock and poultry manure, straw rice husks, biogas residue sludge, kitchen waste and urban waste into organic fertilizer can not only reduce environmental pollution but also turn waste into treasure.

Cow Manure Granulation Machine

Since its establishment, FPC Organic Fertilizer Equipment Factory has continuously updated its products. With advanced equipment, exquisite craftsmanship and strict inspection and testing, it provides customers with high-quality products and has won unanimous praise from users. The products are exported to all parts of the country and abroad. The company’s products and quality have always been in a leading and dominant position in the same industry.

Process for Making Powdery Organic Fertilizer from chicken Manure

• What equipment does fresh chicken manure need to make fertilizer? Generally speaking, the complete equipment of chicken manure organic fertilizer production line is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system, It consists of a screening system and a finished product packaging system.
• After the fermented and decomposed chicken manure is sent to the pulverizer by the conveyor for pulverization, the material with a fineness of 80 mesh accounts for more than 65%, and is sent to the organic raw material warehouse through the conveyor belt, and enters together with other raw materials (nitrogen, phosphorus and potassium) after electronic measurement. The raw material pulverizer performs secondary pulverization and mixing, and the pulverized and mixed materials are sent to the drum fertilizer granulator through the belt conveyor. The self-viscosity is stimulated. Under the continuous rolling of the drum granulator, the material gradually rolls into a ball, which flows out from the tail of the granulator and is sent to the disc granulator through the belt conveyor. In the long-distance granulation area, the granules are continuously lifted to a high place and rolled down under the action of gravity. The cycle is repeated, the strength of the granules is further strengthened, and the appearance of the granules is more rounded. As the number of particles in the disc fertilizer granulator gradually increases, the finished product The granules overflow out of the granulation tray, and are sent to the dryer through the belt conveyor. The hot air in the hot blast stove is introduced into the dryer through the induced draft fan, and fully contacts the organic fertilizer granules entering the dryer, and the moisture in the granules is quickly removed. After the exchange, a large amount of water vapor is introduced into the dust chamber by the induced draft fan, and then emptied after dust removal and water washing.

fertilizer rotary drum granulator

• The temperature of the particles after drying is about 70 degrees. It flows out through the tail of the dryer and then enters the cooler for cooling. The normal temperature air introduced by the induced draft fan is fully contacted with the high-temperature particles in the cooler, and the temperature of the high-temperature particles is gradually cooled. When it reaches normal temperature, the hot and humid air in the cooler is introduced into the dust chamber by the induced draft fan, and then emptied after dust removal and water washing. The organic fertilizer particles cooled to room temperature flow out from the end of the cooler and enter the screening machine. Under the continuous rolling action of the granules screening machine, the unscreened organic fertilizer passes through the fine screen section of the screening machine (pore size 2.5*2.5) and the finished product screen in turn. In the mesh segment (pore size 4.5*4.5), the organic fertilizer is divided into three specifications: fine return material, finished pellets and large pellets. The fine return material and the crushed large pellets are returned to the granulator through the return belt conveyor for re-making. The finished granules are sent into the coating machine through the belt conveyor, and are fully contacted and mixed with the coated oil or functional bacteria that are metered into the granular fertilizer coater. The coated oil or functional bacteria are evenly wrapped and adsorbed on the surface of the organic fertilizer particles. , and then enter the finished product warehouse, after being measured by the electronic measuring&packaging machine, it is sent to the packaging machine for packaging and sealing, and then enters the finished product warehouse for storage.

With the rapid development of the cattle industry, fecal pollution has become a major problem. According to relevant data, in some places, the pollution of cow dung to the environment is more than 2 times, which has exceeded the total amount of industrial pollution. In fact, cow dung has many uses. In the past, it was directly fermented as the base fertilizer for crops. Now, manure can be turned into treasure and processed into organic fertilizer to obtain higher benefits. So how to process cow dung into organic fertilizer?

1. Make 1 pack (200 grams) of cow dung compost starter with 3 kg of rice bran (straw powder, sawdust, wheat bran and rice bran are all acceptable) to make a strain mixture for later usewith compost screening machine.
2. Sprinkle the above strain mixture evenly into 2-3 cubic meters of composted cow dung. The moisture of the whole material is kept at about 50-60%. Judging the moisture standard of the material: knead it into a ball, with watermark, no dripping, and it will disperse when you let go. , During the fermentation process, you should pay attention to shelter from the rain. If conditions permit, you can set up a canopy above the material pile, or cover it with a layer of plastic film to prevent the rain from getting wet.
3. Be sure to turn the pile evenly and thoroughlywith the manure composting machine, and turn the low-level special materials into the middle and upper part of the pile as much as possible, so as to fully decompose. After turning the heap once, it must be turned once a week in the future, but when the temperature exceeds 70 degrees, it must be turned immediately, otherwise the beneficial microorganisms and fermentation bacteria will be killed in large quantities, which is not conducive to fermentation and decomposing.

Pig Manure Compost Fertilizer Production Line

Processing cow dung into organic fertilizer can effectively reduce the pollution caused by it, and to a certain extent, it is also of great help to production. Therefore, it is necessary to carry out organic fertilizer treatment on cow dung to play a greater role.