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How to Improve the Fermentation Efficiency of Animal Manure Organic Fertilizer?

High-temperature composting technology generally uses aerobic tank fermentation to make compost, and uses a tank turning machine to ferment and turn the pile. For large yields, a roulette turning machine can be used to ferment and turn. It can also be decomposed by strip-chop fermentation, using a crawler turning machine or walking type turning machine. It can ensure enough high temperature to kill the parasites and roundworm eggs, and kill the vegetative cells of pathogenic bacteria, and kill weed seeds, and consume the energy such as carbohydrates in the materials as much as possible, so as not to be applied to the soil in the future. After the middle, it causes undesirable phenomena such as burning roots and seedlings. At the same time, the high temperature has the conditions to consume as much as possible the crude fiber in the feces and the hydrocarbons in the straw. If the hydrocarbons in the crude fiber and straw are not removed, after applying this fertilizer to the soil in the future, one will burn the roots, and the other is because the carbon-nitrogen ratio of this fertilizer is too high, which will cause a large number of microorganisms to heat up. At the same time, it will compete for the nitrogen source in the soil to balance the carbon-nitrogen ratio, which will result in an unfavorable situation of competing with plants for fertilizer, resulting in slender roots and seedlings. At the same time, the use of a trough-type compost turner for fermentation and aerobic fermentation can ensure rapid fermentation and keep farmers in the middle of the two crops. In a short period of time, the straw decomposing process is fully completed.

Wheel type Compost Turner for Large Scale Composting

Fermentation of organic fertilizers is to use chain plate type compost turning machines that can process livestock and poultry manure and strip-type crawler turning and throwing machines to ferment and decompose. The second is to use aerobic fecal fermentation tank for fermentation, which has a short operating period and high processing efficiency. The heat generated by the fermentation in the fermenter rises, which can preheat the upper layer of feces and facilitate the flow of air and the supply of oxygen. The fermentation tank is divided into multiple layers, and each layer can be fermented. After the manure is put into the fermentation tank, the manure is transferred and turned over by the turning of the flap. The operation is simple, the energy consumption is low, and the floor space is small and the maintenance is convenient. The third is that the flap is provided with vent holes, and the flap is directly left with fine slits. The bottom of each layer of fermentation chamber is arranged with air pipes, which improves the aeration capacity, reduces the energy consumption of the fan, and makes the air distribution more uniform. However, it is difficult for the staff to understand the processing conditions of high-temperature fermentation of livestock and poultry manure from the outside. The livestock and poultry manure after high temperature treatment can be slowly dropped to the top of the transfer truck or on the receiving conveyor to complete the automation of the device, and the waste gas generated during fermentation is processed by a dedicated waste gas processor. The exhaust gas treated by the processor meets the emission requirements. The fecal material that has been fermented and decomposed needs to be thoroughly decomposed in the aging field. The aging field is also called the secondary fermentation plant. The secondary fermentation generally takes 5-7 days, and the secondary fermentation time can also be determined according to the production volume. The maximum time should not exceed 20 days. The white mycelium inside the fermentation product and the aroma of distiller’s grains will be produced at the same time. The secondary fermentation field can also be used as a raw material storage field. The pellets made of raw materials that are not fermented and decomposed are easy to swell after bagging.

Granular and powder organic fertilizer production line

Next, the fermented raw materials are crushed, and a special crusher can be used to crush to the granulation requirements, generally 0.5-0.08mm (24-50 mesh). At this time, the crushed raw materials are put into a horizontal mixer for mixing, and humic acid can be added or nitrogen, phosphorus, potassium, reinforcing powder, and organic matter can be added to meet the requirements of the formula and meet the national standards. The agitated raw materials are crushed by a chain pulverizer and then sent to an organic fertilizer granulator for granulation. During granulation, the angle of the granulator and the pressure of the water supply can be adjusted according to the required particle size to form balls, and the ball formation rate can reach 95%.

fertilizer rotary drum granulator

At this time, the manufactured particles are sent to the dryer for drying. The length and diameter of the dryer are determined according to the output. The retention time of particles in the dryer is generally about 30-40 minutes. The particles are dispersed in the dryer through the lifting device to fully absorb heat. The heat is generated by the hot blast stove and sent to the dryer through the induced draft fan to dry the particles, suck away the moisture, and enter the dust removal room. After the gas entering the dust removal room is processed, it meets the air emission requirements, and then is discharged into the atmosphere. This meets the requirements of air environmental protection. At the same time, the dried semi-finished product is sent to the cooler for cooling. The feed temperature is generally 60-80 degrees, and the temperature of the cooled material is generally about 30 degrees. Then the cooled semi-finished product is sent to the sieving machine for screening For classification, the particle size of the finished product is between 2.5-5.5, and the finished particles after sieving are sent to the coating machine.

complete organic fertilizer production line

Send the large over-standard particles and small particles into the chain-type powder mill after stirring to be crushed and re-granulated. Color to achieve customer satisfaction, and the coating agent contains certain nutrients to achieve slow-release purpose). The particles sent into the finished product warehouse are weighed and packaged by an automatic weighing and packaging machine. When weighing, they are bagged according to their own set weight. After sealing, the finished organic fertilizer can be sent to the finished product warehouse or shipped out of the factory.

What Are the Methods for Making Organic Fertilizer on a Small Organic Fertilizer Production Line?

Detailed production process

Speaking of the small-scale organic fertilizer production line, many people may think that it is the farmer’s homemade organic fertilizer processing method that pollutes the surrounding air and groundwater, but this is not always the case. The reason for this concept is that people’s classification of large, small, and medium-sized organic fertilizer production lines is not clear. According to the general classification standard of organic fertilizer equipment manufacturers. Organic fertilizer production lines with an annual output of less than 20,000 tons are all small-scale organic fertilizer production lines. However, the small-scale organic fertilizer processing technology that pollutes the air and groundwater in the family workshop is only used for small-scale farms or family breeding, and the output is more than 3,000 tons a year. It is caused by no professional rancid treatment and anti-seepage pollution groundwater measures. This will gradually be eliminated. The qualified small-scale organic fertilizer production line covers an annual output of 3,000 tons-an annual output of 20,000 tons, and requires investment in professional organic fertilizer equipment-organic fertilizer turning machines, grinders, granulators, etc. Let’s talk about the production method of this environmentally friendly small-scale organic fertilizer production line.

Powder organic fertilizer production line

The small-scale organic fertilizer production line has the characteristics of convenient materials, low cost, fast recovery cost, low energy consumption, good income-generating efficiency, no pollution, and high organic content. It is an ecological fertilizer processing equipment. Create conditions for improving the soil environment, improving the living environment of farmers and soil water pollution.

The process of the environmentally friendly small-scale organic fertilizer production line generally uses tank fermentation or trough fermentation, and the other is advanced biogas production, which is then fermented into organic fertilizer. This is a relatively common advanced technology for organic fertilizer processing in the market.

Granular and powder organic fertilizer production line

The advanced process methods of the small-scale organic fertilizer production line are as follows:

  1. Pile livestock and poultry manure and other materials, household garbage, sludge and other fertilizer base materials on a flat ground in a chopped shape. (The trough turning machine directly puts the material into the trough), the pile width is equal to the turning pile width of the equipment, the height is as high as possible, and the length is as long as possible, such as 50 meters, 100 meters, etc., the ground should be flat, cement, The land can be used (as long as it is level and has a certain degree of hardness), 5-6 acres of space is required for every 10,000 tons produced, and the area ofthe trough turning machine will be relatively small).
  2. Sprinkle the piled up livestock and poultry manure and other materials, domestic garbage, sludge and other fertilizer base materials on the biological fermentation inoculants (this unit provides technology and fermentation inoculants).
  3. Use a windrow or trough turning machine to mix straw, livestock and poultry manure and other materials, household garbage, sludge, (water content should be 50%-70%), fermentation bacteria, etc., and mix, 3- It can deodorize in 5 hours. In 16 hours, the temperature is raised to 50 degrees. When the temperature reaches 55 degrees, the pile will be turned again to increase oxygen. Afterwards, whenever the temperature of the material reaches 55 degrees, it will start to stir, which has the effect of uniform fermentation, oxygenation and cooling. Repeat the latter process until completely decomposed.
  4. If the moisture content of livestock manure and other materials, domestic garbage, sludge, etc. is too high, you can add organic, relatively dry auxiliary materials that can absorb moisture or use the method of recirculation to put the last dried fertilizer underneath to form a chop. Put the livestock and poultry manure and other materials, domestic garbage, sludge, etc., with a large water content in the middle, so that the water on the top can seep to the bottom before being dumped.
  5. The general fertilizer process takes 7-10 days. Due to the different climates in different regions, it may take 10-15 days before the material will be completely decomposed, achieving no odor, no germs, eggs, weed seeds, and high humus content. , Increased potassium content, etc. Powdered organic fertilizer is made.
  6. The powdered organic fertilizer can then be put into storage and sold by crushing, sieving, screening, automatic fertilizer packing machine and other equipment.

Self Propelled Windrow Compost Turner For Sale

If it is to make powdered organic fertilizer, it can be sold on the market after the above-mentioned preliminary process is completed. As a commodity sales, considering the inventory time and fertilizer efficiency maintenance, etc., it needs to be further processed in the above process and processed into granular organic fertilizer.

When processing granular organic fertilizer, the process of the small-scale organic fertilizer production line adds the following process flow to the above description: ① Use the organic fertilizer granulator to process the particles into 3mm-5mm-8mm and other particles; ② Screening by the sieving machine; ③ After screening, the particles that meet the specifications enter the lower-level process, and those that do not meet the requirements are returned to the pulverizer for reprocessing and re-granulation; it should be noted that the first-time granulation rate of FPC organic fertilizer granulator reaches more than 95%; ④ meets the requirements Transfer to the dryer and cooler for drying and cooling; ⑤ In order to maintain fertilizer, the particles need to be coated, which is the coating process of the film coating machine; ⑥ The coated particles are transported to the automatic weighing and packaging machine for packaging; ⑦ Storage.

Cow Manure Granulation Machine

The above is the current process of organic fertilizer processing that meets environmental protection requirements and meets the organic fertilizer standard, and has undergone a fully decomposed and harmless organic fertilizer processing process. The small organic fertilizer production line has been improved through many years of production practice, with advanced technology, stable production capacity, reliable quality, and excellent equipment performance. It is not only the darling of the domestic market, but also a sweet pastry in the international organic fertilizer production line market.

Introduction of Common Production Equipment for Organic Fertilizer Production

Self Propelled Windrow Compost Turner For Sale

  • Manure compost turner machine: industrialized fermentation treatment of organic solids such as animal manure, domestic garbage, sludge, and crop straws. The equipment fully ferments the uniformity of fermented materials. So that the front of the fermentation tank can be freely put in or taken out of the fermentation method, and wastes such as feces can be retained for a long time.

high moisture materials cruhser effect

  • The wet material crusher is a professional crushing equipment for crushing high humidity and multi-fiber materials. Using high-speed rotating blades, crushed fibers have good particle size, high efficiency and high energy. The semi-wet material crusher is mostly used in the production and processing of organic fertilizer, and it has a good effect on crushing raw materials such as chicken manure and sodium humate.

mixng machine

  • The mixer has fast mixing speed and good uniformity. It can mix and add 30% viscous materials with liquid. There are two oppositely rotating paddles and rotors when it is working. Because the blade has multiple special angles, it can be mixed quickly and effectively regardless of the shape, size and density of the material. The bottom opening door is adopted for fast unloading speed and less residual quantity.

Pig Manure Granulation Machine

Chicken Manure Dryer

  • Rotary dryer is mainly composed of rotating body, lifting plate, transmission device, supporting device and sealing ring. Diameter: φ1000-φ4000, length depends on drying requirements. One of the traditional drying equipment is a cylinder that is slightly inclined to the horizontal. The material is added from the higher end, and the high temperature and hot flue gas flows into the cylinder side by side with the material. As the cylinder rotates, the material is due to gravity. Run to the lower end. A copy board is installed on the inner wall of the cylinder to pick up and sprinkle materials. In the process of falling, the material is broken into fine particles by the dispersing device, which increases the contact surface between the material and the airflow, so as to increase the drying rate and promote the advancement of the material. The dried product is collected from the lower part of the bottom end.
  • The rotary cooler can reduce the moisture content while cooling to a certain temperature, reduce labor intensity, and increase output. The drum type cooler is driven by the main motor to drive the belt and pulley, which are transmitted to the driving shaft through the reducer, and installed on the driving shaft. The split gears on the upper gear mesh with the large ring gear fixed on the body and work in opposite directions.

Customized Fertilizer Screening Machine in ShunXin

  • The drum screening machine adopts a combined screen, which is convenient for maintenance and replacement. The machine has a simple structure, convenient operation and stable operation. The drum screening machine is mainly used to separate the finished product and the returned material, and can also realize the classification of the finished product, so that the finished product is evenly classified.

fertilizer granules coating machine

  • The granular fertilizer coating machine is composed of screw conveyor, mixing tank, oil pump, main engine, etc., with powder dusting or liquid coating process, which can effectively prevent the agglomeration of compound fertilizer. The main machine adopts polypropylene lining or acid-resistant stainless steel.

fertilizer single bucket packing machine

  • The fertilizer packaging machine is mainly composed of material import, feeding mechanism (gate), weighing hopper, bag clamping mechanism, frame, suction port, pneumatic system, sensor, control box, conveying and sewing mechanism, etc.
  • Conveyor: Configure belt conveyor, bucket elevator or screw conveyor according to the actual needs of customers.

An Introduction to the Complete Process Flow of An Organic Fertilizer Production Line

The production process of the organic fertilizer production line refers to the process of processing waste resources containing organic matter into commercial organic fertilizers through corresponding equipment through harmless treatment. The detailed process has the following steps:

  • Preparation of raw materials before fermentation: all raw materials used for fermentation are processed to a particle size below 1-60mm through crushing equipment, which is convenient for improving the contact surface of the materials during fermentation.
  • Fermentation of raw materials: the ratio of raw materials, adjust the water content and the ratio of various raw materials, the adjustment of the raw material ratio should meet the normal range of carbon to nitrogen ratio of about 30:1, and the addition of other auxiliary materials should be combined with local market demand or soil testing The result of adjustment is that the fermented organic fertilizer product has better adaptability.

crawler type compost turning machine

  • Raw material crushing: The fermented raw materials have been fully decomposed, and can be finely crushed using a semi-moisturematerial shredder. The crushed particle size is suitable for the requirements of raw material granulation.
  • Raw material mixing: The raw materials after fermentation are combined with market demand. If you need to add other auxiliary materials, you need to use a mixer for full mixing, or some raw materials need to add auxiliary granulation materials to improve the success rate of raw materials granulation.

rotary screeing machine for making organic fertilizer

rotary drum coating machine

  • Finished product packaging: The film-wrapped particles are the finished products according to the output and labor conditions using automatic packaging machines or manually packed into bags and transported to the finished product warehouse.

How Does the Organic Fertilizer Equipment Make Pig Manure Organic Fertilizer?

Pig manure organic fertilizer equipment is a device that uses fresh pig manure as raw material and undergoes a series of processing to produce organic fertilizer fertilizer with good nutritional value. What equipment does the pig manure organic fertilizer equipment include?

Including windrow composting turner machines (also called stack turning machines, fermentation turning stackers), horizontal mixers, disc granulators, dryers, rotary coolers, drum screening machines, coating machines, and automatic packaging machines. Pig manure organic fertilizer equipment process introduction:

Process for Making Powdery Organic Fertilizer from pig Manure

  • The ratio of raw materials per ton: 500 kg of pig manure + 300 kg of auxiliary materials + 200 kg of bacterial residue + 100 g of RW bacterial agent. (The above pig manure can be replaced by other livestock manure)
  • Strip stack: According to the above raw material ratio, the strip stack can be carried out according to the needs. The length of the strip stack is not limited, the width is 4 meters, and the height is 2 meters. When stacking, the materials need to be evenly stacked layer by layer.
Large Scale Compost Turner

Large Scale Compost Turner for pig manure disposal

  • Add inoculants: expand the volume of the dregs for biological inoculants in a ratio of 1:5, mix them evenly, and sprinkle them on the surface of the piles according to the number of piles.
  • Stirring and fermentation: Stir the pile evenly with a mixer. After the temperature rises above 60 degrees, turn the pile every 4-5 days. After 15 days of fermentation at 60 degrees, put the pile away.
  • Screening and processing: After fermentation according to the above steps, it will become pure organic fertilizer after screeningand deep processing.
  • Granulation: granulate the fermented pure organic fertilizer. According to different raw materials, select the granulator, disc granulator, extrusion granulator, extrusion and throwing ball integration, etc.
  • Drying, cooling and packaging; the moisture content of the freshly manufactured granules is relatively large, and the moisture needs to be dried to below 20% of the organic fertilizer standard. The dried granular organic fertilizer is directly packaged after being cooled by a cooler.

Pig Manure Granulation Machine

The advantages of pig manure organic fertilizer:

  • Pig manure organic fertilizer does not contain any chemical ingredients. Due to poor digestibility of pigs, only 25% of the nutrients can be consumed, while the other 75% of the nutrients in the feed are excreted with the manure, so that the dried product contains nitrogen, phosphorus, and potassium,organic matter, amino acids, protein and other ingredients.
  • The main substance in the pig manure organic fertilizer is organic matter, and the pig manure organic fertilizer increases the organic matter content in the soil. Organic matter can improve the physical, chemical and biological properties of the soil, mature the soil, and increase the fertility of the soil.
  • Pig manure organic fertilizer can also make the microorganisms in the soil multiply, especially many beneficial microorganisms, such as , ammonifying bacteria, cellulose decomposing bacteria, nitrifying bacteria, etc. Pig manure organic fertilizer contains various active enzymes secreted by the digestive tract of animals and various enzymes produced by microorganisms. After these substances are applied to the soil, the enzyme activity of the soil can be greatly improved.
  • Pig manure organic fertilizer not only improves the soil environment, the living environment, and reduces pollution, but also after the organic fertilizer is applied to the soil, the ecological environment resources can be recycled.

Application And Characteristics of Organic Fertilizer Automatic Weighing And Packaging Machine

Application And Characteristics of Organic Fertilizer Automatic Weighing And Packaging Machine

single bucket powder fertilizer automatic packing machine

  • Using high-stability, high-precision weighing sensor and weighing module, the interface is simple to operate and the display is intuitive.
  • Independent packaging weight input and weighing weight display window, the display window adopts high-brightness LED display. The menu operation is simple, intuitive and friendly; manual assistance in bagging (or barrel), pneumatic bag clamping.
  • Independent weighing system weighs, with high weighing accuracy and fast speed. The weighing sensor adopts Toledo weighing sensor.
  • Asynchronous motor controls spiral feeding, frequency converter speed regulation, large and small double spiral fast and slow metering and feeding, high control accuracy. 5. The whole machine is made of stainless steel except for the motor, cylinder, electrical accessories, pneumatic components, and sewing machine.

Double buckets fertilizer bagging machine

The organic fertilizer automatic packaging machine is a new generation of packaging and weighing equipment developed by FPC. The machine is mainly composed of four parts: automatic weighing device, conveying device, sewing device and computer control. It has the characteristics of reasonable structure, beautiful appearance, stable operation, energy saving and electricity saving, convenient operation and accurate weighing. The main machine adopts fast, medium and slow three-speed feeding and special feeding auger structure, digital frequency conversion technology, sampling processing technology, anti-interference technology and realizes automatic error compensation and correction. It is suitable for quantitative packaging of powdered and granular materials.

How to Choose a Cow Manure Organic Fertilizer Equipment Manufacturer?

The cow manure organic fertilizer equipment manufacturer FPC company has sold all over the world. The characteristic of cow dung organic fertilizer equipment is that cow dung is processed into organic fertilizer. As one of the important organic species, cow dung organic fertilizer has been loved by cash crop growers all over the country, and it has an indispensable and important position. Cow manure organic fertilizer contains a large amount of organic matter, which is an important source of organic matter in the soil. It can improve the soil, increase soil fertility, turn lean soil into fertile soil, and turn bad soil into good soil. Because the organic matter of the soil forms humus through the action of microorganisms and physical chemistry, it can promote the formation of soil water-stable aggregate structure, making the clayey soil loose and easy to cultivate, and the sandy soil becomes structured.

complete organic fertilizer production line

Cattle manure organic fertilizer equipment requires fermentation machine, disc pelletizing equipment, horizontal mixer equipment, rotary drum sieving machine, high moisture material crusher, cooler, dryer, coating machine, automatic quantitative packaging machine and other equipment. The cattle manure organic fertilizer equipment produced by our company has advanced technology, energy saving and consumption reduction, reliable operation, stable operation, compact flow layout, scientific and reasonable, no three emissions, convenient maintenance, and wide adaptability of raw materials. The equipment we produce can adapt to various ratios of bio-organic fertilizer, organic compound fertilizer, urban sludge, household waste organic fertilizer, etc. It is at the leading level in the country. It is a national environmental protection practical technology promotion project. Chicken manure is rich in organic matter and can provide nutrients needed for crop growth, but also improve soil fertility. There are many kinds of organic fertilizers, the raw materials are very wide, and the fertilizers are also ever-changing.

groove type fertilizer composting equipment

groove type fertilizer composting equipment

In order for you to purchase suitable cow dung organic fertilizer equipment, you must consider the following aspects when choosing a cow dung organic fertilizer equipment manufacturer:

  • On-site inspection of the manufacturer, you must choose a formal registered and qualified manufacturer to ensure Both quality and after-sales service are guaranteed;
  • The quality of cattle manure organic fertilizer equipment is the life of the equipment. It is the most basic to ensure the normal operation of the equipment. If there is no good quality, no matter how good the appearance is, problems will occur sooner or later. If the quality cannot withstand the test, it will definitely affect the mood of your customers, and they will think your product is not good. A good manufacturer will strictly control the quality and strive for excellence;
  • Equipment price, price is always an important factor considered by buyers. Different equipment configurations will have different prices. How to choose a good manufacturer at the same price is We consider the problem, but we must remember that the more equipment at the same price can meet the output at the same time, the higher the cost performance.

Pan Type Fertilizer Pelletizing Machine

FPC organic fertilizer equipment is relatively excellent in terms of quality and technology. Our equipment has a larger net weight, better materials, advanced mechanical processing equipment, all thin steel plates are processed by laser cutting machines, and all thick steel plates are processed by laser-like cutting machines. Gears and other parts are all used large gantry machining centers and CNC machine tools. Therefore, FPC organic fertilizer equipment has the characteristics of exquisite appearance, reliable quality, high precision and strong durability.

Welcome to our website to know about the organic fertilizer production machines. https://www.fertilizerplantcost.com/

The Production Process And Configuration Budget of a Large-Scale 50,000-100,000t/h Organic Fertilizer Making Plant

In recent years, in order to further protect the ecological environment and reduce air pollution, the use of chicken dung, cow dung, pig dung and other poultry and livestock manure has been promoted to replace chemical fertilizers in organic fertilizers. The establishment of a fertilizer processing plant with organic fertilizer equipment has been rewarded with great returns. So, how much does it cost to run a large-scale organic fertilizer production line with an annual output of 50,000 to 100,000 tons?

A complete set of large-scale livestock separation organic fertilizer production lines with an annual output of 50,000-100,000 tons include: forklift feeder, composting turner, vertical crusher, drum screening machine, dynamic batching machine, granulator, rounding machine, dryer, cooler, coating machine, automatic quantitative packaging scale.

First, use a solid-liquid separator to control the moisture content of the animal manure below 85%, then add straw, rice bran, corn flour and other auxiliary materials. After fully mixing with a mixer, shovel it into the fermentation groove with a forklift, and use organic fertilizer to turn it. The materials pile is fully fermented and decomposed; using the conveyor belt between the equipment, it is transported to the grinder for pulverization, and then sent to the organic fertilizer granulator for granulation. The produced particles have high water content and are dried by the dryer before entering the cooler cools the pellets and improves the strength of the pellets. Then it is sent to the drum sieving machine to screen out the unqualified particles, and then carry out the secondary granulation. After the qualified, the packaging machine is used for packaging and the finished product is produced.

The complete process of making bio-organic fertilizer:

  • Ground strip pile, use ground turning machine, or put materials in fermentation tank, use trough type turning and throwing machine.
  • Evenly sprinkle the organic fertilizer starter, turn the pile and ferment to reach the temperature, smell, decompose, and pick up the weeds and grass seeds.
  • Fermentation for 7-12 days, depending on the temperature in different places, how many times is it?No the same.
  • Completely fermented and decomposed, out of the pool (the ground type is directly piled up with a forklift).
  • Use a grading sieve for coarse and fine screening (the powdered fertilizer that has been screened can be sold directly).
  • After crushing the sieved large pieces with afertilizer pulverizer, return to the grading sieve.
  • Mix the raw materials, add the quantity of each raw material in strict accordance with the requirements of the technicians, and add various raw materials in the electronic belt scale or batching machine.
  • The crushed raw materials enter the aggregate belt conveyor, and then granulate with a granulator.
  • It is sent to the animal separation organic fertilizer dryer, which adopts the method of cylindrical edge transfer, flange connection and direct heat transfer, which is suitable for drying the compound fertilizer after granulation.
  • Enter the cooler for cooling. The rotary cooler is mainly used to cool the dried compound fertilizer products, and can directly cool the hot granular fertilizer to close to normal temperature.
  • Screening is performed again, and the separated large particles are crushed by the large particle crusher, and enter the return belt together with the separated fine powder, and then return to the granulator for granulation.
  • The finished product is lifted to the material box on the packaging machinethrough the belt conveyor, and discharged into the scale body according to the set weight for automatic weighing operation, and finally the finished product is packaged and sold.

Each type of production line has its own characteristics. What kind of organic fertilizer is suitable for making what kind of organic fertilizer equipment is needed. For example, the disc and rotating gear production line must be equipped with a drying and cooling machine, and use hot air to dry the organic fertilizer, and then use a cold air exhaust system to cool the organic fertilizer, so that the hardness of the particles will be better. Users can customize the appropriate configuration according to their needs. The organic fertilizer production line has different equipment configurations according to different raw materials. You can also make a suitable plan according to the investment budget. The price of the organic fertilizer production line with different yields is also different. The investment in running a large-scale organic fertilizer production line is not small, but the return on profits is also considerable, and the results of the operation are good, and the cost can be recovered within two years.

Here is the best solution of machine selection for $110,000 organic fertilizer production line. Welcome to our website to get detailed information. https://www.fertilizerplantcost.com/110000-usd-organic-manure-making-machine-price/

Design of Powder Organic Fertilizer Production Line

 

Overview of powdery organic fertilizer equipment

Powder organic fertilizer equipment is one of the traditional organic fertilizer production equipment. Powder organic fertilizer is relatively easy to produce. The main production process is to produce semi-finished products through traditional fermentation of livestock and poultry manure, and then crush it to reach 30-40 mesh, and the moisture content reaches 30%, organic matter reaches 30%, and total nutrients reach 5% or more. If the total nutrients are not up to the standard after fermentation, some chemical fertilizers of nitrogen, phosphorus and potassium can be added appropriately. Therefore, the equipment for producing powder organic fertilizer is relatively simple.

What are the main powdered organic fertilizer equipment

According to the production steps of powder organic fertilizer, the main equipment is mixer, composter, and crushing equipment, but such a simple design is relatively simple and requires more labor. If you want to have a high degree of mechanization, the detailed part of the subdivision is more re-examined, that is, after the first fermentation and the second fermentation, the organic raw materials are directly loaded into the multi-functional silo with a forklift, and the multi-functional silo is broken by mixing and then loaded. Screener, the under-screen material of the screener reaches 30-40 meshes and then is directly transported to the powdery organic fertilizer packaging machine for packaging finished products. The relatively large materials in the screener are crushed by the semi-wet material crusher and returned to the silo.

Production technology of powder organic fertilizer

The production technology of powder organic fertilizer mainly masters these key points. One is to combine several high-nitrogen organic raw materials and several high-carbon organic raw materials according to the formula standard of organic fertilizer fermentation, that is, carbon to nitrogen ratio, carbon to phosphorus ratio, and carbon to nitrogen ratio. Potassium ratio, PH value, moisture, and strains are mixed in proportion. The mixed forecast is directly pushed into the fermentation tank with a forklift for 10-12 days of aerobic fermentation. This process is a high-temperature fermentation process. After the fermentation process is completed, the aging process is carried out, that is, the second fermentation, the second fermentation. It takes 10-12 days. This process belongs to low-temperature fermentation. After the second fermentation is completed, the purpose of maturation is basically achieved. The purpose of these two processes is to decompose the macromolecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops, which can also be said to be the process of transforming the organic state into an effective state. The fermented organic raw materials are tasteless, have a refreshing color and lower viscosity. After these two processes are completed, the following crushing-screening-packaging is completed, and the entire powder organic fertilizer production is completed.

FPC has been engaged in fertilizer production line design and installation over 15 years. Welcome to our official website to get customized fertilizer production line.

How to Design the Powder Organic Fertilizer Production Line?

The organic fertilizer powder production line has the advantages of simple equipment and technology, convenient operation of the production line, low investment cost, convenient maintenance and so on. As the preliminary process of the granular organic fertilizer production line, the powdery organic fertilizer production line is simply crushing, fermenting, and packaging. The chicken manure organic fertilizer powder production line requires two steps to process commercial organic fertilizer: pre-fermentation and powder processing. After the chicken manure has been fermented and decomposed, organic waste with a moisture content of about 30%-35% is crushed and screened. The finished product is conveyed to the finished product silo by a belt, and is measured and packed into the warehouse by a computerized quantitative packaging system.

What is the powder organic fertilizer production process?

The technological process of organic fertilizer powder production line can be simply divided into three processes: pre-treatment, one-time fermentation, and post-treatment.

Pre-treatment: After the compost raw materials are transported to the storage yard, they are weighed on a scale and sent to the mixing and mixing device, mixed with the factory-manufactured and domestic organic wastewater, added with compound bacteria, and roughly adjusted the moisture and carbon-nitrogen ratio of the compost according to the composition of the raw materials , After mixing, enter the next process.

One-time fermentation: The mixed raw materials are fed into the primary fermentation tank with a loader, and piled into a fermentation pile. A fan is used to forcefully vent air from the bottom of the fermentation tank to supply oxygen. At the same time, the pile is turned over for 2 days, and water is added ( Mainly based on in-plant manufacturing and domestic organic wastewater) and nutrition. Master the fermentation temperature between 50°C and 65°C, and hold aerobic fermentation. The fermentation cycle of this project is 8 days. Every day, one pool of raw materials and one pool of semi-finished products are fed. After the good semi-finished product is discharged, it is ready to enter the next process.

The organic fertilizer fermentation equipment used in this set of organic fertilizer production line is aerobic fermentation bacteria, which has the characteristics of fast heating, good deodorization effect, and maturity. It is suitable for static fermentation and dynamic fermentation mode, and can effectively treat livestock and poultry manure and waste solids. Organic matter such as crop stalks, rice straw, pine husks, peanut shells, rice bran, sawn wood, leaves, mushroom scraps, medicine residue, sugar mash, distiller’s grains, bagasse, monosodium glutamate residue, furfural residue, protein and crude fiber in municipal solid waste Perform rapid heating, deodorization, sterilization, decomposition, and constant temperature control for about 15 days, which can kill viruses, germs, eggs, and weed seeds, and achieve harmless treatment to effectively control the occurrence of soil diseases and insect pests and reduce the amount of pesticides.

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