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Application range of the new type organic fertilizer granulator machine: This machine is especially suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, and the better the quality of the pellets. Typical application materials: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. This machine is suitable for direct granulation of organic fertilizer after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

The working principle of the new organic fertilizer granulator

The new organic fertilizer pelletiser uses the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously realize the process of mixing, granulating, spheroidizing, and densification of the fine powder in the machine, so as to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥90%. The particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the rotation speed The higher the particle size, the smaller the particle size, and vice versa.

Organic fertilizer raw materials (animal manure, domestic garbage, dead branches, rotten leaves, biogas residues, waste bacteria, etc.) are fermented into a semi wet material pulverizer for pulverization, and then elements such as nitrogen, phosphorus and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to make the contained mineral elements reach the required standard, then a mixer is used to stir, and then enter the new organic fertilizer granulation mechanism to granulate, after it is dried, it is sieved by a sieving machine, and qualified products are packaged , The unqualified return to the granulator for granulation.

Now this new type of organic fertilizer wet granulator is loved by the majority of users. FPC wet organic fertilizer granulator adopts a new production process, which is energy-saving and environmentally friendly and trustworthy! Welcome to our website for consultation. https://www.fertilizerplantcost.com/new-type-organic-fertilizer-granulator/

The roller compactor machine for dry granulation is the main equipment for making compound fertilizer, compound fertilizer and organic fertilizer compound fertilizer. The granulation equipment adopts the normal temperature extrusion process to extrude various raw materials at one time, with high ball formation rate and very little return material, so it is widely used. Moreover, the design of the roller extrusion granulation equipment is reasonable, the operation is simple, the maintenance is convenient, and the operation is stable. The most important thing is that the investment cost is the lowest compared to other pelletizers. The applicable materials are also relatively wide. It can not only process materials in dry powder state such as ammonium chloride, urea, ammonium phosphate, etc., but also process other raw materials for organic fertilizer machines. It has a significant effect in reducing production costs and efficiency, and the price of such a practical double-roll extrusion granulator ranges from three thousand dollars to ten thousand dollars.

Our company has been established for nearly 20 years, specializing in the development and production of fertilizer granulation equipment. The double-roller extrusion granulator produced by our company has reliable quality, real materials and reasonable prices. The main features are as follows:

• Using dry granulation technology to realize the granulation process of various organic fertilizers and compound fertilizers, eliminating the need for drying equipment for wet granulation.
• Compared with the traditional wet granulation process, this process will reduce your investment cost by more than 30%.
• The granulation success rate is as high as 98%, and there is almost no return of materials, which saves production costs.
• The organic fertilizer compound fertilizer particles produced by this equipment have high strength and high density, which are more conducive to transportation and storage.
• Special abrasive tools can be customized according to user needs. The shapes of abrasive tools are diversified and suitable for a variety of industries.

There are a variety of specifications for the roll extrusion granulator, which are mainly determined according to your annual output requirements. Our company has always adopted the factory direct sales model. We are not only selling equipment, but more importantly, solving various production technical problems for customers. We have experienced fertilizer production technical engineers to plan and guide the whole process. You are welcome to call for detailed consultation at any time and let me be your free technical consultant. https://www.fertilizerplantcost.com/double-roller-extrusion-granulator/

A complete organic fertilizer production line is inseparable from the organic fertilizer granulator. When we build the organic fertilizer production line, we will find that there are many types of organic fertilizer granulators. Different types of granulators also have different functions. So what are the differences between different types of organic fertilizer granulators? Let’s enumerate it below.

Roller extrusion granulator

Counter-roll extrusion granulator: The counter-roll extrusion granulator is the key equipment for compound fertilizer granulation. It has advanced technology, reasonable design, compact structure, novelty and practicality, low energy consumption, and is matched with corresponding equipment. Small production lines can form continuous and mechanized production with a certain capacity. It adopts eugenic formula, does not need to be dried, and is produced at room temperature. The product is rolled into one time, so that the product quality meets the technical index requirements of compound fertilizer. It is a special compound fertilizer and compound fertilizer industry for the production of various crops with high, medium and low concentrations. Renewal products for energy saving and consumption reduction.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

Organic fertilizer disc granulator:

• The structure of the disc granulator is novel and reasonable, with reduced weight and height. The process layout is flexible and convenient, suitable for the transformation of the old factory.
• The inclination of the market can be adjusted. The angle gasket is adopted, which is flexible and convenient to adjust.
• Using unpowered combined scraper integration to reduce auxiliary power consumption.
• The big plate is composed of the plate body and the plate section. Reduce the power of the main motor. The disc section can be adjusted up and down along the disc body. The end of the disc section is a side flange, which can ensure that the material ball is not strained or torn when it is out of the disc.
• New silt dredging design, with unpowered combined scraper for edge and bottom clearing, corner clearing scraper for clearing corners, combined with disc body treatment technology, the effect of dredging and ball formation is good, and there will be no large mud masses. 90% of the ball diameter is 3 -5mm.

Organic fertilizer stirring tooth granulator: This organic fertilizer granulator is widely used for the granulation of organic fertilizer. Due to its high granulation rate, stable operation, sturdy and durable equipment, and long service life, it is chosen as the ideal product by the majority of users. The internal rotary tooth granulator developed and produced by our unit has four specifications: Φ400, Φ600, Φ800, Φ1000, and can also develop and produce other specifications of stirring tooth granulators according to user requirements. The shell of the granulator is made of thickened seamless steel pipe, which is durable and never deformed. Coupled with a stable base design, it runs more smoothly.

The above is the difference between the several organic fertilizer granulators that I have explained to you. These organic fertilizer granulators are the more commonly used types of granulators. The above detailed explanation can help you according to your own situation. , And effectively help everyone to set up a suitable organic fertilizer production line. Welcome domestic and foreign fertilizer manufacturers to come to our website for consultation. https://www.fertilizerplantcost.com/

Blended fertilizer is also called BB fertilizer. It is made by mixing two or more granular high-nutrient raw materials as required. Because its formula is easy to adjust, it is especially suitable for areas with large land areas, complex soil types and a wide variety of crops. Blended fertilizer, also known as dry blended fertilizer, is a chemical fertilizer containing any two or three of the three nutrient elements of nitrogen, phosphorus, and potassium. It is made from straight fertilizer or compound fertilizer through simple mechanical mixing. There is no significant chemical reaction. The production technology of blended fertilizers is simple. In the United States, blending operations and fertilizing operations should be carried out on the same day as much as possible. In this case, the storage performance of the product does not need to be considered. In many countries, mixed fertilizers need to be packaged and stored for a period of time, so the storage performance of the product is very important. All raw materials should be dry, uniform in particle size, and high in strength to prevent the product from absorbing water, agglomerating and particle separation during storage and transportation.

There are three forms of mixed fertilizer production:

• Regional small-scale production. Products are usually sold within a range of tens of kilometers. This form is very common in the United States. In recent years, there are more than 5,300 sets of BB fertilizer production lines, and the average annual output of each lineis about 2.5kt.
• A large-scale BB fertilizer production line built in the port area or the transportation center area. The basic fertilizer is usually transported by ship, and the product is packed into the market in a larger area. The annual production capacity of each device is 30-300kt.
• Produced by a basic fertilizer production plant. Generally, several units or compound fertilizers are produced first, and then the blending operations are carried out to produce blended fertilizers of various specifications. For example, the compound fertilizer specifications (N-P2O5-K2O percentage) that can be produced by adding potassium chloride in the production process of ammonium phosphate are 14-37-12, 12-32-16, and 10-25-25, etc., and they are combined with ureato produce various blended fertilizers. The production process of blended fertilizers is relatively simple. Various basic fertilizers are unloaded into the warehouse and then metered and mixed. Products are delivered directly to users by cars or into storage silos.

FPC bulk blending fertilizer production line is equipped with 1-20t/h fertilizer production machines. Welcome to our website to get ideal BB fertilizer production line. https://www.fertilizerplantcost.com/bulk-blending-fertilizer-production-line/

FPC crawler-type compost turner equipment is a kind of large-scale windrow fermentation machine, with full hydraulic operating system, tie-rod steering wheel operation, crawler type walking, sturdy and durable, strong power, large output, strong dumping ability, hydraulic lifting of the turning drum adjustment, high degree of automation, simple operation and easy to master. It is a professional turning equipment for the aerobic fermentation of organic materials into organic fertilizer.

Performance characteristics

The ground stacking fermentation mode is currently the most economical fertilizer mode for civil engineering and human resources. The materials need to be piled into long strips, and the materials are stirred and broken regularly by the compost turner, and the organic matter is decomposed under aerobic conditions. It also has the function of crushing, which greatly saves time and labor, greatly improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost. When the compost turning machine is working, it can effectively mix sludge, viscous chicken manure and other materials with strains and straw powder evenly. Create a better aerobic environment for the fermentation of materials. Not only is it much faster than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, indole, etc. during the fermentation process, which meets environmental protection requirements

Working principle

Bio-organic fertilizer composting machine is a bio-organic fertilizer that uses the principle of oxygen-consuming fermentation to produce environmentally friendly and soil-improving bio-organic fertilizer from poultry manure, agricultural waste, sugar factory filter sludge, sludge, domestic garbage and other pollutants. It can achieve one-day temperature rise, 3-5 days deodorization, sterilization (can completely kill eggs, bacteria, etc. in the feces), and seven days to become fertilizer. It is faster and more efficient than other mechanical fermentation methods. Some auxiliary facilities can also be added according to customer requirements, such as automatic sprinkling devices.

Click here to find out more information about the crawler type compost turning machine. https://www.fertilizerplantcost.com/crawler-type-compost-turner/

Compared with the traditional trough-type compost turning machine, the large-scale wheel type compost turning machine has a new breakthrough in the problem of the turning span. From the perspective of energy saving, the wheel type turning machine is highly efficient. The energy-saving transmission mechanism drives two large-diameter turning wheels. Therefore, the wheel type-type turning and machine can turn organic materials without dead ends. The FPC wheel type fermentation machine is equipped with an adjustable speed displacement trolley to complete the large-span tipping operation with low energy consumption.

The hydraulic lifting system of the wheel type compost turner machine can automatically lift the turning plate to ensure that the equipment can move without obstacles. In addition, the supporting fully automated electrical control system further ensures that the equipment is easy to operate, safe and stable, and different models can be customized according to customer needs.

Compared with the traditional trough-type compost turner machine, the 20-meter large-span wheel type compost turning machine greatly saves space. It has no dead ends, wide turning range, deep turning depth, uniform turning, and high turning efficiency. The wheel type trough type turning machine is suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks and moving machines. It can be used with the moving machine to realize the function of one machine with multiple slots. It can be used for continuous discharging and batch discharging with the matching stale grains, with high efficiency, stable operation, firmness and durability. The control cabinet is centrally controlled, which can realize manual or automatic control functions. The shovel is sturdy and durable, and has certain functions of breaking and mixing materials. The limit travel switch plays a safety and limit function.

FPC manufactures many specifications of wheel type compost turner machine for organic fertilizer production customers. Welcome to our official website to get efficient organic fertilizer fermentation machines. https://www.fertilizerplantcost.com/groove-type-compost-turner/

Overview of powdery organic fertilizer equipment

Powder organic fertilizer equipment is one of the traditional organic fertilizer production equipment. Powder organic fertilizer is relatively easy to produce. The main production process is to produce semi-finished products through traditional fermentation of livestock and poultry manure, and then crush it to reach 30-40 mesh, and the moisture content reaches 30%, organic matter reaches 30%, and total nutrients reach 5% or more. If the total nutrients are not up to the standard after fermentation, some chemical fertilizers of nitrogen, phosphorus and potassium can be added appropriately. Therefore, the equipment for producing powder organic fertilizer is relatively simple.

What are the main powdered organic fertilizer equipment？

According to the production steps of powder organic fertilizer, the main equipment is mixer, composter, and crushing equipment, but such a simple design is relatively simple and requires more labor. If you want to have a high degree of mechanization, the detailed part of the subdivision is more re-examined, that is, after the first fermentation and the second fermentation, the organic raw materials are directly loaded into the multi-functional silo with a forklift, and the multi-functional silo is broken by mixing and then loaded. Screener, the under-screen material of the screener reaches 30-40 meshes and then is directly transported to the powdery organic fertilizer packaging machine for packaging finished products. The relatively large materials in the screener are crushed by the semi-wet material crusher and returned to the silo.

Production technology of powder organic fertilizer

The production technology of powder organic fertilizer mainly masters these key points. One is to combine several high-nitrogen organic raw materials and several high-carbon organic raw materials according to the formula standard of organic fertilizer fermentation, that is, carbon to nitrogen ratio, carbon to phosphorus ratio, and carbon to nitrogen ratio. Potassium ratio, PH value, moisture, and strains are mixed in proportion. The mixed forecast is directly pushed into the fermentation tank with a forklift for 10-12 days of aerobic fermentation. This process is a high-temperature fermentation process. After the fermentation process is completed, the aging process is carried out, that is, the second fermentation, the second fermentation. It takes 10-12 days. This process belongs to low-temperature fermentation. After the second fermentation is completed, the purpose of maturation is basically achieved. The purpose of these two processes is to decompose the macromolecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops, which can also be said to be the process of transforming the organic state into an effective state. The fermented organic raw materials are tasteless, have a refreshing color and lower viscosity. After these two processes are completed, the following crushing-screening-packaging is completed, and the entire powder organic fertilizer production is completed.

FPC has been engaged in fertilizer production line design and installation over 15 years. Welcome to our official website to get customized fertilizer production line.

In recent years, the global NPK compound fertilizer market has seen tremendous growth, because people are increasingly aware of the urgency and necessity of balanced fertilization, and the development of NPK compound fertilizer production technology and formula has also played a certain role. In addition, NPK compound fertilizers usually have more premium space than single fertilizers. Therefore, many manufacturers put NPK compound fertilizers with more premium space than single fertilizers. Therefore, many manufacturers have included NPK compound fertilizers in their product portfolios.

The common granulation technology of compound fertilizer includes drum granulation, disc granulation, spray granulation, tower granulation and so on.

The high-tower nitrate rotating granulation method produces high-concentration nitro compound fertilizer. This technology sprays nicotine, phosphorus and potassium melts from the top of the tower, cools and agglomerates into granules during the landing process. In ammonium nitrate production enterprises, the use of high tower melting granulation method to produce compound fertilizer has the following advantages:

First, it can directly use concentrated ammonium nitrate solution and crushed solid ammonium nitrate for crushing to produce compound fertilizer. This operation simplifies the production process and ensures production safety.

Secondly, the melt rotating granulation process makes full use of the heat energy of the ammonium nitrate concentrate, the moisture content of the material is very low, and the drying process is not required, which greatly saves engineering consumption.

Drum granulator is the most widely used compound fertilizer processing equipment in compound fertilizer production. The formula limit is relatively small, and partial ammoniation can also be used. For most types of equipment, the production line can use 2-3 million units, the daily output is more than 280-400 tons, and the formula is more than 500 tons. Due to the small formula limit, high output, low investment, short construction period and other advantages, drum granulation technology is favored by many compound fertilizer manufacturers. And it is adopted by more and more compound fertilizer manufacturers. Using this method, we can use a drum granulator to complete the production process.

FPC independently develops and produces a complete set of fertilizer equipment such as fermentation equipment, drying equipment, granulation equipment, screening system, and batching system suitable for the production of organic fertilizer and bio-organic fertilizer. Welcome to visit our official website. https://www.fertilizerplantcost.com/npk-fertilizer-plant-cost/

In the organic fertilizer production industry, there are many types of equipment that can make organic fertilizer, and there are different supporting equipment according to different materials. We use poultry manure as raw material to analyze the two different organic fertilizer production of drum granulator and disc granulator.

The advantages and disadvantages of each granulator.

Disc granulation process characteristics:

The operation is intuitive, and the operation of the equipment can be grasped at any time. If an abnormality is found, the size of the particles can be adjusted in time. It is determined by the inclination and rotation speed of the disc, and the inclination and rotation speed of the disc can be adjusted. The control range of the particle size is wide, the adaptability is strong, and the ball formation rate is very high, which can reach 70% to 90%. The livestock manure organic fertilizer disc granulation process has short production process, simple structure, low investment and easy operation, which is more suitable for small and medium-sized enterprises.

Characteristics of drum granulation process:

Steam is introduced into the material layer in the drum to increase the temperature of the granulated material, dissolve the salt of the granulated material, and achieve a high liquid phase volume under low moisture content to meet the liquid phase volume required for material granulation. At the same time, the amount of evaporated water in the drying process is reduced. The inner wall of the drum is lined with a number of soft rubber plates or polypropylene plates, and there are vent holes at the corresponding positions on the cylinder. When the inner lining turns from the bottom to the upper with the cylinder at the same time, the inner lining sags due to its own weight, thereby causing adhesion The material on the inner lining falls due to gravity to achieve the function of automatically cleaning the conglomerate. During the operation, the operator can observe the ball formation of the material at any time, and take corresponding measures in time as needed to ensure the normal operation of the system.

There are quality pan granulator and rotary drum granulator in FPC. Welcome to our website to buy granulation machines.

FPC disc granulator has the following advantages: high spheroidization rate, high roundness and strength of particles, intuitive operation, convenient maintenance, etc.

The working principle of the disc granulator: The powdered fertilizer is evenly moistened by the atomized water in the double-shaft mixer to form a spherical core with a uniform particle size, and then sent to the spherical disc for granulation. The moisture content of raw materials should be controlled at 12~14%. Most of the water should be added in the double-shaft mixer, and only a small amount of supplemental water should be added to the ball pan, and the supplemental water amount should be controlled at about 0~3%. Dry powder granulation is directly added to the ball-forming disc, and an appropriate amount of water is sprayed. After the raw material ball core enters the ball-forming disc, it moves along a parabola under the action of centrifugal force, friction and gravity in the disc. Due to the cohesiveness and plasticity of the material, the cores adhere to each other and gradually grow up during the movement. When the inclination angle of the ball disc, the high speed of the disc edge and the water content are constant, the material balls of different particle sizes will leave the disc edge and roll down at different detachment angles due to different gravity. The material ball continuously pushes the water out of the surface during the continuous rolling process. Due to the cohesiveness of the material and the natural volatilization of the surface liquid film, the material ball has a certain strength, and then with the rotation of the inclined plate body The edge of the disc is discharged out of the disc.

Stirring-teeth granulator:

The new type of organic fertilizer granulator is also called a spiral stirring tooth structure due to its internal structure , Granulation, spheroidization, densification and other processes, so as to achieve the purpose of granulation. The particle shape is spherical, the particle size is generally between 0.3-3 mm, and the granulation rate is 90%. The size of the particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the higher the rotation speed, and the larger the particle size. Small, and vice versa. Application range: This machine is especially suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, and the better the quality of the pellets. It is generally required that the particle size of the material before granulation should be less than 200 mesh. Typical application materials: chicken manure, pig manure, cow manure, carbon black, clay, kaolin, etc.

It is dedicated to the granulation of municipal solid waste organic fermented fertilizer such as manure, compost, green manure, sea manure, cake manure, grass charcoal, soil and miscellaneous manure, three wastes, microorganisms, etc. The particles are spherulites. The granulation rate of the machine is as high as 80-90%, and it is suitable for a variety of different formulas. The compressive strength of organic fertilizer is higher than that of discs and drums. The rate of large balls is less than 15%. The uniformity of particle size can be customized according to user requirements. It is adjusted through the stepless speed regulation function of this machine. This machine is suitable for the direct granulation of organic fertilizer after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

Click here to get cost-effective and efficient granulation machine. https://www.fertilizerplantcost.com/new-type-organic-fertilizer-granulator/