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If you’re comparing different kinds of fertilizer granule machines to generate organic and compound fertilizer, you’ll desire to make sure you’re focusing on the proper factors. You should ensure you’re able to measure the equipment in your own cost range so that you can come up with a smart purchase.

Consider the Design of Your Production Line

To start out, you’ll want to consider the design and design of your production line. In case you have a clearer picture of the organic granulator may be like and the way it will operate, you’ll manage to find granule machines that work well well in that line.

It’s best to test out different layouts before purchasing any equipment. Doing this, you can try various layouts without needing to move heavy equipment. It is possible to select your ideal layout and possess the equipment place appropriately once it arrives.

disk granulation line for making organic fertilizer

Buy from a Vendor and Brand You Trust

You’ll want to ensure that you have total confidence in the caliber of the machinery that you’re purchasing. It’s crucial that you know you can trust the vendor you’re buying organic fertilizer granulating equipment from, and you’ll would also like to make sure you buy equipment that had been manufactured by a manufacturer you already know you can be determined by.

You won’t want to suffer from complications with your equipment later down the line. You must be able to inquire and gather valuable information before your purchase. You must also recognize that the producer behind your equipment features a good reputation for quality.

Center on Newer Models

You don’t necessarily must purchase one of several latest models of organic fertilizer granulating machines on the market, but you can find distinct benefits to buying newer equipment. While the base purchase price may be higher, you may even realize that you’re getting better value in the equipment you’re buying overall.

Newer models tend to be more energy-efficient than older models. In addition to that, many newer models come with features that make them easier to work with. With a new model, you can also imagine that maintenance won’t be the maximum amount of of the issue.

organic fertilizer granulating machine

Estimate Operating Costs

What will it cost to keep your fertilizer production line working? You must do your best to estimate these costs prior to your purchase. If there are high expenses associated with a specific granule machine that you’ve been looking at, you’ll want to make certain that you’re aware about these costs upfront.

Your operating costs can have a direct impact on your profits, which explains why you’ll want to make certain that the fee for running your production line is very manageable. Don’t overlook the fee for future repairs when you’re making these estimates.

By comparing and contrasting different varieties of organic fertilizer granule machines to make organic and compound fertilizer, it is possible to weigh your choices and look for the optimal equipment to your production line. Whatever form of machinery you ultimately choose, you’ll have the capacity to gather plenty of valuable information in front of your purchase.

Do you have entry to horse, pig, or chicken manure? Do you wish to put in place a company making organic fertilizer from this manure? Organic fertilizer is huge demand and it will be produced from a number of raw materials including several types of manual from cattle, goat, chicken, or other animals.

Doing the work manually is simply unachievable as it takes plenty of effort. That is why serious companies select a production line created to make animal manure fertilizer by means of pellets or powder from different kinds of animal manure. There are actually several types of production lines to make organic fertilizer from animal manure. The main difference between various production lines is within their design and the caliber of materials useful for making various components.

With regards to selecting a animal manure production line, there are particular parameters which should be carefully considered to get the best value for your money. Will not purchase the first production line you find. Also, claims made about the manufacturer’s website concerning the machine’s efficiency or production capacity or any other parameters should be taken with a grain of salt. You need to do your own research to make sure you are not buying something that will heighten the operational costs and put you with a disadvantage.

Animal manure fertilizer production line for sale

In addition to the main parameters like processing capacity of organic fertilizer production line, kind of the production line, its design, and excellence of materials useful for making the development line, an important thing you need to consider is the trustworthiness of the manufacturer. Product quality is everything. You can’t possess a successful business when you have to regularly stop production because of the sub-standard of machinery utilized in the development process.

Poor quality machinery stops working frequently. Frequent breakdown not simply hurts production but additionally adds to the production cost and someone has to fund those repairs.

When it comes to checking the trustworthiness of a selected company, start with searching their name online. It must allow you to discover numerous reviews from real clients who have plenty of experience while using equipment. When you might struggle to find reviews on popular review websites but there are plenty of forums and groups on popular social networking platforms where users in the market converge and discuss various things. The truth is, it can be better for you to become an integral part of these communities as you can obtain a lot of ideas from experienced users over these communities.

The design of animal manure fertilizer production

When you are checking the reputation of a business, don’t forget to inquire about about their after-sales service. Many companies are perfect at making sales but don’t really care about their customers once the sale continues to be completed. You may not are interested to buy from such a company.

You are likely to need the assistance of their engineers for normal servicing and maintenance. Also, you may want replacement parts once in a while. In the event the company lacks strong after-sales support, you could have to cover an increased than expected price for replacement parts.

Overall, various types of production line for making animal manure fertilizer is you can purchase to make organic fertilizer from animal manure. However, not all the development lines are of similar quality. You should buy one only after checking the standing of the brand along with their after-sales support to set up a strong foundation for your business.

The price of the cow dung organic fertilizer processing line depends on the scale of production, and the cost is generally USD 35,500. (For example: the price of 3,000-5,000 tons of small-scale cow dung organic fertilizer production line is generally 30,000-60,000 U.S. dollars)

According to the investment cost of the organic fertilizer production line, two treatment options can be selected:

Powder organic fertilizer production line for cow manure disposal

First, the organic fertilizer production line with a relatively small investment amount is relatively more efficient, and the investment amount is relatively small. The above-mentioned annual output of 5,000 tons of organic fertilizer production line investment is about 60,000 US dollars. The disadvantage is that the production process is not fully automated and is divided into multiple production processes, which requires manual assistance in production.

The second is the production line of cattle manure organic fertilizer processing equipment with a large investment amount. This method of producing organic fertilizers has only been introduced to the market in recent years. Although the investment amount is relatively high, the general market price is more than 90,000 US dollars per set, but its biggest advantage is that it saves time and effort. Only the raw materials are put into the silo with a forklift, and the entire production process is automatically completed.

Powder or granular organic fertilizer production line 3D flow chart

Common cow manure treatment methods in cattle farms: build biogas digesters. In recent years, people have built biogas digesters to treat cow manure, and the effect is very satisfactory. It not only solves the fuel source of the masses, but also fully decomposes cow dung. The residue and liquid of biogas are very good organic fertilizers, which can improve the yield and quality of fruits and vegetables.

The dry cow manure used to produce organic fertilizer contains 10%-20% crude protein, 1%-3% crude fat, 20%-30% nitrogen-free extract and 15%-30% crude fiber, so it has High nutrition. Dry cow manure is fermented to produce organic fertilizer. It can make the soil soft, improve soil compactness, chelate trace elements in the soil, and improve soil fertility.

Application range of the new type organic fertilizer granulator machine: This machine is especially suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, and the better the quality of the pellets. Typical application materials: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. This machine is suitable for direct granulation of organic fertilizer after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

The working principle of the new organic fertilizer granulator

The new organic fertilizer pelletiser uses the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously realize the process of mixing, granulating, spheroidizing, and densification of the fine powder in the machine, so as to achieve the purpose of granulation. The particle shape is spherical, the sphericity is ≥0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥90%. The particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the rotation speed The higher the particle size, the smaller the particle size, and vice versa.

Organic fertilizer raw materials (animal manure, domestic garbage, dead branches, rotten leaves, biogas residues, waste bacteria, etc.) are fermented into a semi wet material pulverizer for pulverization, and then elements such as nitrogen, phosphorus and potassium (pure nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) to make the contained mineral elements reach the required standard, then a mixer is used to stir, and then enter the new organic fertilizer granulation mechanism to granulate, after it is dried, it is sieved by a sieving machine, and qualified products are packaged , The unqualified return to the granulator for granulation.

Now this new type of organic fertilizer wet granulator is loved by the majority of users. FPC wet organic fertilizer granulator adopts a new production process, which is energy-saving and environmentally friendly and trustworthy! Welcome to our website for consultation. https://www.fertilizerplantcost.com/new-type-organic-fertilizer-granulator/

The roller compactor machine for dry granulation is the main equipment for making compound fertilizer, compound fertilizer and organic fertilizer compound fertilizer. The granulation equipment adopts the normal temperature extrusion process to extrude various raw materials at one time, with high ball formation rate and very little return material, so it is widely used. Moreover, the design of the roller extrusion granulation equipment is reasonable, the operation is simple, the maintenance is convenient, and the operation is stable. The most important thing is that the investment cost is the lowest compared to other pelletizers. The applicable materials are also relatively wide. It can not only process materials in dry powder state such as ammonium chloride, urea, ammonium phosphate, etc., but also process other raw materials for organic fertilizer machines. It has a significant effect in reducing production costs and efficiency, and the price of such a practical double-roll extrusion granulator ranges from three thousand dollars to ten thousand dollars.

Our company has been established for nearly 20 years, specializing in the development and production of fertilizer granulation equipment. The double-roller extrusion granulator produced by our company has reliable quality, real materials and reasonable prices. The main features are as follows:

• Using dry granulation technology to realize the granulation process of various organic fertilizers and compound fertilizers, eliminating the need for drying equipment for wet granulation.
• Compared with the traditional wet granulation process, this process will reduce your investment cost by more than 30%.
• The granulation success rate is as high as 98%, and there is almost no return of materials, which saves production costs.
• The organic fertilizer compound fertilizer particles produced by this equipment have high strength and high density, which are more conducive to transportation and storage.
• Special abrasive tools can be customized according to user needs. The shapes of abrasive tools are diversified and suitable for a variety of industries.

There are a variety of specifications for the roll extrusion granulator, which are mainly determined according to your annual output requirements. Our company has always adopted the factory direct sales model. We are not only selling equipment, but more importantly, solving various production technical problems for customers. We have experienced fertilizer production technical engineers to plan and guide the whole process. You are welcome to call for detailed consultation at any time and let me be your free technical consultant. https://www.fertilizerplantcost.com/double-roller-extrusion-granulator/

The flat mode extrusion granulator is mainly composed of a feed hopper, a pressing roller, a die plate, a gearbox, a motor and a frame. The electric motor transmits the power to the gearbox and is driven by a set of bevel gears to change the direction of rotation and drive the flat die or the pressure roller to rotate to realize the relative movement of the pressing roller and the flat die. The powder material is squeezed into the die hole of the flat die, and the cutting knife rotates at low speed under the flat die hole to cut the extruded columnar fertilizer according to the required length. The flat die extrusion equipment has simple structure and strong adaptability.

The granule composition is uniform and the shape is neat, which is suitable for granulation of carbon-based fertilizer with a lot of fiber.

The moisture content in the material has a greater impact on the pressure effect of the flat mode. The study found that the moisture in the mixture should be controlled between 8% and 10%. It is appropriate to control the moisture content in the mixture. The surface is rough, the strength is not high, the output is low, and the load of the main machine is large. If the moisture content is too high, the particles are easy to deform and squeeze into agglomerates, which will cover the entire granulation chamber in severe cases. The production capacity of the flat die fertilizer granulator is generally 0.5~7.0th, and the power consumption is 18.5~110.0kw. From the stand-alone point of view, the unit energy consumption is higher than that of roller compactor dry granulator.

There are many types of dry granulation equipment.Click here to get the latest price list of dry  granulator.

A very important feature of the disc organic fertilizer granulator is the ability to classify the particle size. In layman’s terms, when using a disc granulator, there is a fixed requirement for the size of the product. Because the friction coefficient of the feed powder and the smaller particles is large, the bottom silo where materials are often tumbling in the disk can rise to the highest position of the turntable before falling. The larger agglomerates are often on the surface of the bed, and the flow path is relatively short. When operating continuously, the largest agglomerate or product with the required particle size will overflow out of the disk from the surrounding baffle, while the smaller agglomerates and fine powder will remain in the disk and continue to increase the particle size until the required particle size is reached.

The screening function of disc type pelletizer is an important feature of its own, and this feature plays an important role in industrial production. In many occasions, the required products can be obtained directly through this function, without too many subsequent steps, such as sieving. If the particle size requirements of the product are very strict, then as long as the rotating comb screen discharging machine is assembled on the disc granulation drum, a more uniform particle size product can be obtained.

You can get more information about the disc granulator from our website. Click here for more information.

A complete organic fertilizer production line is inseparable from the organic fertilizer granulator. When we build the organic fertilizer production line, we will find that there are many types of organic fertilizer granulators. Different types of granulators also have different functions. So what are the differences between different types of organic fertilizer granulators? Let’s enumerate it below.

Roller extrusion granulator

Counter-roll extrusion granulator: The counter-roll extrusion granulator is the key equipment for compound fertilizer granulation. It has advanced technology, reasonable design, compact structure, novelty and practicality, low energy consumption, and is matched with corresponding equipment. Small production lines can form continuous and mechanized production with a certain capacity. It adopts eugenic formula, does not need to be dried, and is produced at room temperature. The product is rolled into one time, so that the product quality meets the technical index requirements of compound fertilizer. It is a special compound fertilizer and compound fertilizer industry for the production of various crops with high, medium and low concentrations. Renewal products for energy saving and consumption reduction.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

Organic fertilizer disc granulator:

• The structure of the disc granulator is novel and reasonable, with reduced weight and height. The process layout is flexible and convenient, suitable for the transformation of the old factory.
• The inclination of the market can be adjusted. The angle gasket is adopted, which is flexible and convenient to adjust.
• Using unpowered combined scraper integration to reduce auxiliary power consumption.
• The big plate is composed of the plate body and the plate section. Reduce the power of the main motor. The disc section can be adjusted up and down along the disc body. The end of the disc section is a side flange, which can ensure that the material ball is not strained or torn when it is out of the disc.
• New silt dredging design, with unpowered combined scraper for edge and bottom clearing, corner clearing scraper for clearing corners, combined with disc body treatment technology, the effect of dredging and ball formation is good, and there will be no large mud masses. 90% of the ball diameter is 3 -5mm.

Organic fertilizer stirring tooth granulator: This organic fertilizer granulator is widely used for the granulation of organic fertilizer. Due to its high granulation rate, stable operation, sturdy and durable equipment, and long service life, it is chosen as the ideal product by the majority of users. The internal rotary tooth granulator developed and produced by our unit has four specifications: Φ400, Φ600, Φ800, Φ1000, and can also develop and produce other specifications of stirring tooth granulators according to user requirements. The shell of the granulator is made of thickened seamless steel pipe, which is durable and never deformed. Coupled with a stable base design, it runs more smoothly.

The above is the difference between the several organic fertilizer granulators that I have explained to you. These organic fertilizer granulators are the more commonly used types of granulators. The above detailed explanation can help you according to your own situation. , And effectively help everyone to set up a suitable organic fertilizer production line. Welcome domestic and foreign fertilizer manufacturers to come to our website for consultation. https://www.fertilizerplantcost.com/

The new type organic fertilizer granulator is composed of many neatly arranged spiral-shaped stirring teeth in its internal structure. It is also called an internal rotating stirring-tooth granulator. It is one of the special equipment for organic fertilizer granulation. Many raw materials with large water content are granulated, so it is also called wet granulator, which is widely used in the granulation of organic fertilizer chemical raw materials. Due to the high rate of granulation, stable operation, the fertilizer granulator machine is durable and long service life.

The internal rotary tooth granulator developed and produced by FPC has more than Φ600, Φ800, Φ1000 specifications. Other specifications of stirring tooth granulator can also be developed and produced according to user requirements. The shell of the granulator is made of thick seamless steel pipe, which is strong and durable without deformation. Coupled with a stable base design, it runs more smoothly.

The working principle of the new organic fertilizer granulator: the new organic fertilizer granulator uses the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix the fine powder in the machine, granulate, spheroidize, and compact And so on, so as to achieve the purpose of granulation.

The particle shape is spherical, the sphericity is ≥0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥90%. The particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the rotation speed The higher the particle size, the smaller the particle size, and vice versa.

Application range: The new organic fertilizer granulation machine is especially suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, and the better the quality of the pellets. Typical application materials: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. It is specially used for granulation of urban domestic waste organic fermented fertilizer such as organic fertilizer raw materials, livestock and poultry manure, compost fertilizer, green manure, sea manure, cake fertilizer, grass charcoal, soil and miscellaneous fertilizer, three wastes, microorganisms, etc. The particles are spherulites.

The qualified granulation rate of the new organic fertilizer granulator is as high as 80-90% or more. It is suitable for a variety of different formulas. The compressive strength of organic fertilizer is higher than that of discs and drums, the large ball rate is less than 15%, and the uniformity of particle size. It can be adjusted by the stepless speed regulation function of this machine according to user requirements. This machine is more suitable for the direct granulation of organic fertilizer after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

FPC new type organic fertilizer granulation equipment is on sale at best price. Welcome to our website to get the latest price.

In the organic fertilizer production industry, there are many types of equipment that can make organic fertilizer, and there are different supporting equipment according to different materials. We use poultry manure as raw material to analyze the two different organic fertilizer production of drum granulator and disc granulator.

The advantages and disadvantages of each granulator.

Disc granulation process characteristics:

The operation is intuitive, and the operation of the equipment can be grasped at any time. If an abnormality is found, the size of the particles can be adjusted in time. It is determined by the inclination and rotation speed of the disc, and the inclination and rotation speed of the disc can be adjusted. The control range of the particle size is wide, the adaptability is strong, and the ball formation rate is very high, which can reach 70% to 90%. The livestock manure organic fertilizer disc granulation process has short production process, simple structure, low investment and easy operation, which is more suitable for small and medium-sized enterprises.

Characteristics of drum granulation process:

Steam is introduced into the material layer in the drum to increase the temperature of the granulated material, dissolve the salt of the granulated material, and achieve a high liquid phase volume under low moisture content to meet the liquid phase volume required for material granulation. At the same time, the amount of evaporated water in the drying process is reduced. The inner wall of the drum is lined with a number of soft rubber plates or polypropylene plates, and there are vent holes at the corresponding positions on the cylinder. When the inner lining turns from the bottom to the upper with the cylinder at the same time, the inner lining sags due to its own weight, thereby causing adhesion The material on the inner lining falls due to gravity to achieve the function of automatically cleaning the conglomerate. During the operation, the operator can observe the ball formation of the material at any time, and take corresponding measures in time as needed to ensure the normal operation of the system.

There are quality pan granulator and rotary drum granulator in FPC. Welcome to our website to buy granulation machines.