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FPC crawler-type compost turner equipment is a kind of large-scale windrow fermentation machine, with full hydraulic operating system, tie-rod steering wheel operation, crawler type walking, sturdy and durable, strong power, large output, strong dumping ability, hydraulic lifting of the turning drum adjustment, high degree of automation, simple operation and easy to master. It is a professional turning equipment for the aerobic fermentation of organic materials into organic fertilizer.

Performance characteristics

The ground stacking fermentation mode is currently the most economical fertilizer mode for civil engineering and human resources. The materials need to be piled into long strips, and the materials are stirred and broken regularly by the compost turner, and the organic matter is decomposed under aerobic conditions. It also has the function of crushing, which greatly saves time and labor, greatly improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost. When the compost turning machine is working, it can effectively mix sludge, viscous chicken manure and other materials with strains and straw powder evenly. Create a better aerobic environment for the fermentation of materials. Not only is it much faster than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, indole, etc. during the fermentation process, which meets environmental protection requirements

Working principle

Bio-organic fertilizer composting machine is a bio-organic fertilizer that uses the principle of oxygen-consuming fermentation to produce environmentally friendly and soil-improving bio-organic fertilizer from poultry manure, agricultural waste, sugar factory filter sludge, sludge, domestic garbage and other pollutants. It can achieve one-day temperature rise, 3-5 days deodorization, sterilization (can completely kill eggs, bacteria, etc. in the feces), and seven days to become fertilizer. It is faster and more efficient than other mechanical fermentation methods. Some auxiliary facilities can also be added according to customer requirements, such as automatic sprinkling devices.

Click here to find out more information about the crawler type compost turning machine. https://www.fertilizerplantcost.com/crawler-type-compost-turner/

The new type organic fertilizer granulator is composed of many neatly arranged spiral-shaped stirring teeth in its internal structure. It is also called an internal rotating stirring-tooth granulator. It is one of the special equipment for organic fertilizer granulation. Many raw materials with large water content are granulated, so it is also called wet granulator, which is widely used in the granulation of organic fertilizer chemical raw materials. Due to the high rate of granulation, stable operation, the fertilizer granulator machine is durable and long service life.

The internal rotary tooth granulator developed and produced by FPC has more than Φ600, Φ800, Φ1000 specifications. Other specifications of stirring tooth granulator can also be developed and produced according to user requirements. The shell of the granulator is made of thick seamless steel pipe, which is strong and durable without deformation. Coupled with a stable base design, it runs more smoothly.

The working principle of the new organic fertilizer granulator: the new organic fertilizer granulator uses the high-speed rotating mechanical stirring force and the resulting aerodynamic force to continuously mix the fine powder in the machine, granulate, spheroidize, and compact And so on, so as to achieve the purpose of granulation.

The particle shape is spherical, the sphericity is ≥0.7, the particle size is generally between 0.3-3 mm, and the granulation rate is ≥90%. The particle diameter can be appropriately adjusted by the mixing amount of the material and the spindle speed. Generally, the lower the mixing amount, the rotation speed The higher the particle size, the smaller the particle size, and vice versa.

Application range: The new organic fertilizer granulation machine is especially suitable for the granulation of light and fine powder materials. The finer the basic particles of the fine powder material, the higher the sphericity of the particles, and the better the quality of the pellets. Typical application materials: chicken manure, pig manure, cow manure, charcoal, clay, kaolin, etc. It is specially used for granulation of urban domestic waste organic fermented fertilizer such as organic fertilizer raw materials, livestock and poultry manure, compost fertilizer, green manure, sea manure, cake fertilizer, grass charcoal, soil and miscellaneous fertilizer, three wastes, microorganisms, etc. The particles are spherulites.

The qualified granulation rate of the new organic fertilizer granulator is as high as 80-90% or more. It is suitable for a variety of different formulas. The compressive strength of organic fertilizer is higher than that of discs and drums, the large ball rate is less than 15%, and the uniformity of particle size. It can be adjusted by the stepless speed regulation function of this machine according to user requirements. This machine is more suitable for the direct granulation of organic fertilizer after fermentation, which saves the drying process and greatly reduces the manufacturing cost.

FPC new type organic fertilizer granulation equipment is on sale at best price. Welcome to our website to get the latest price.

What Is the Principle of Making Organic Fertilizer by Self-Propelled Turning Machine?

The self-propelled compost turning machine adopts hydraulic transmission, adopts domestic advanced high-power diesel engine, four-speed operation, and controllable turning width, which can effectively combine the crushing, mixing and stirring of bio-organic materials to provide a better aerobic environment for the fermentation of materials.

Introduction to the operation steps of the self-propelled turning compost machine

• Mix the straw, manure and fermented organic fertilizer bacteria liquid and stir evenly;
• Pile up the mixed materials and cover them with straw mats. Please note that the organic fertilizer fermentation is aerobic fermentation, and there is no need to build a completely sealed factory building or a large covered roof.
• Adjust the water content, and the humidity of the mixture should be 40%-50%. The judgment method is: knead the mixture into a ball without dripping, and then loosen it to disperse.
• Automatically advanced turning machine turns and mixes. Usually, it needs to be turned over on the third day of fermentation. If you need to match the corresponding fermentation auxiliary materials during the fermentation, you can sprinkle the starter of the fermented organic fertilizer to help the fermentation; the same operation can be carried out on the seventh day until the fermentation is completed; usually, the decomposition of the organic fertilizer can be 10-15 Finished in days.

Advantages of self-propelled turning compost machine

• The design concept of ergonomics, mechanical substitution of labor, and people-oriented emphasizes human-machine coordination, simplifies operating procedures, and improves the overall safety of product design.
• Product intelligence has begun to take shape. Self-propelled turning compost machines, as the main equipment type for fermentation turning compost operations, must adapt to the increase in costs brought about by the rapid increase in labor costs, and realize intelligence under the impact of new technologies, new processes and new requirements.
• Pay attention to the processing and production of product details, which inevitably requires improving the overall stability and quality of the product. How to make the self-propelled turning machine stand out in the future competition? So quality is the lifeline of the product. Only through the continuous improvement of product quality, the coordination of people and equipment, and the continuous optimization of product details, can the self-propelled trigger adapt to the needs of organic fertilizer processing plants under the new form and improve user experience.

FPC produces two types of self-propelled compost turner machines. They are crawler type compost turner and movable compost turner. Click this link to get more information about this fermentation machine. https://www.fertilizerplantcost.com/self-propelled-compost-turner/

Compared with the traditional trough-type compost turning machine, the large-scale wheel type compost turning machine has a new breakthrough in the problem of the turning span. From the perspective of energy saving, the wheel type turning machine is highly efficient. The energy-saving transmission mechanism drives two large-diameter turning wheels. Therefore, the wheel type-type turning and machine can turn organic materials without dead ends. The FPC wheel type fermentation machine is equipped with an adjustable speed displacement trolley to complete the large-span tipping operation with low energy consumption.

The hydraulic lifting system of the wheel type compost turner machine can automatically lift the turning plate to ensure that the equipment can move without obstacles. In addition, the supporting fully automated electrical control system further ensures that the equipment is easy to operate, safe and stable, and different models can be customized according to customer needs.

Compared with the traditional trough-type compost turner machine, the 20-meter large-span wheel type compost turning machine greatly saves space. It has no dead ends, wide turning range, deep turning depth, uniform turning, and high turning efficiency. The wheel type trough type turning machine is suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks and moving machines. It can be used with the moving machine to realize the function of one machine with multiple slots. It can be used for continuous discharging and batch discharging with the matching stale grains, with high efficiency, stable operation, firmness and durability. The control cabinet is centrally controlled, which can realize manual or automatic control functions. The shovel is sturdy and durable, and has certain functions of breaking and mixing materials. The limit travel switch plays a safety and limit function.

FPC manufactures many specifications of wheel type compost turner machine for organic fertilizer production customers. Welcome to our official website to get efficient organic fertilizer fermentation machines. https://www.fertilizerplantcost.com/groove-type-compost-turner/

Overview of powdery organic fertilizer equipment

Powder organic fertilizer equipment is one of the traditional organic fertilizer production equipment. Powder organic fertilizer is relatively easy to produce. The main production process is to produce semi-finished products through traditional fermentation of livestock and poultry manure, and then crush it to reach 30-40 mesh, and the moisture content reaches 30%, organic matter reaches 30%, and total nutrients reach 5% or more. If the total nutrients are not up to the standard after fermentation, some chemical fertilizers of nitrogen, phosphorus and potassium can be added appropriately. Therefore, the equipment for producing powder organic fertilizer is relatively simple.

What are the main powdered organic fertilizer equipment？

According to the production steps of powder organic fertilizer, the main equipment is mixer, composter, and crushing equipment, but such a simple design is relatively simple and requires more labor. If you want to have a high degree of mechanization, the detailed part of the subdivision is more re-examined, that is, after the first fermentation and the second fermentation, the organic raw materials are directly loaded into the multi-functional silo with a forklift, and the multi-functional silo is broken by mixing and then loaded. Screener, the under-screen material of the screener reaches 30-40 meshes and then is directly transported to the powdery organic fertilizer packaging machine for packaging finished products. The relatively large materials in the screener are crushed by the semi-wet material crusher and returned to the silo.

Production technology of powder organic fertilizer

The production technology of powder organic fertilizer mainly masters these key points. One is to combine several high-nitrogen organic raw materials and several high-carbon organic raw materials according to the formula standard of organic fertilizer fermentation, that is, carbon to nitrogen ratio, carbon to phosphorus ratio, and carbon to nitrogen ratio. Potassium ratio, PH value, moisture, and strains are mixed in proportion. The mixed forecast is directly pushed into the fermentation tank with a forklift for 10-12 days of aerobic fermentation. This process is a high-temperature fermentation process. After the fermentation process is completed, the aging process is carried out, that is, the second fermentation, the second fermentation. It takes 10-12 days. This process belongs to low-temperature fermentation. After the second fermentation is completed, the purpose of maturation is basically achieved. The purpose of these two processes is to decompose the macromolecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops, which can also be said to be the process of transforming the organic state into an effective state. The fermented organic raw materials are tasteless, have a refreshing color and lower viscosity. After these two processes are completed, the following crushing-screening-packaging is completed, and the entire powder organic fertilizer production is completed.

FPC has been engaged in fertilizer production line design and installation over 15 years. Welcome to our official website to get customized fertilizer production line.

In recent years, the global NPK compound fertilizer market has seen tremendous growth, because people are increasingly aware of the urgency and necessity of balanced fertilization, and the development of NPK compound fertilizer production technology and formula has also played a certain role. In addition, NPK compound fertilizers usually have more premium space than single fertilizers. Therefore, many manufacturers put NPK compound fertilizers with more premium space than single fertilizers. Therefore, many manufacturers have included NPK compound fertilizers in their product portfolios.

The common granulation technology of compound fertilizer includes drum granulation, disc granulation, spray granulation, tower granulation and so on.

The high-tower nitrate rotating granulation method produces high-concentration nitro compound fertilizer. This technology sprays nicotine, phosphorus and potassium melts from the top of the tower, cools and agglomerates into granules during the landing process. In ammonium nitrate production enterprises, the use of high tower melting granulation method to produce compound fertilizer has the following advantages:

First, it can directly use concentrated ammonium nitrate solution and crushed solid ammonium nitrate for crushing to produce compound fertilizer. This operation simplifies the production process and ensures production safety.

Secondly, the melt rotating granulation process makes full use of the heat energy of the ammonium nitrate concentrate, the moisture content of the material is very low, and the drying process is not required, which greatly saves engineering consumption.

Drum granulator is the most widely used compound fertilizer processing equipment in compound fertilizer production. The formula limit is relatively small, and partial ammoniation can also be used. For most types of equipment, the production line can use 2-3 million units, the daily output is more than 280-400 tons, and the formula is more than 500 tons. Due to the small formula limit, high output, low investment, short construction period and other advantages, drum granulation technology is favored by many compound fertilizer manufacturers. And it is adopted by more and more compound fertilizer manufacturers. Using this method, we can use a drum granulator to complete the production process.

FPC independently develops and produces a complete set of fertilizer equipment such as fermentation equipment, drying equipment, granulation equipment, screening system, and batching system suitable for the production of organic fertilizer and bio-organic fertilizer. Welcome to visit our official website. https://www.fertilizerplantcost.com/npk-fertilizer-plant-cost/

In the organic fertilizer production industry, there are many types of equipment that can make organic fertilizer, and there are different supporting equipment according to different materials. We use poultry manure as raw material to analyze the two different organic fertilizer production of drum granulator and disc granulator.

The advantages and disadvantages of each granulator.

Disc granulation process characteristics:

The operation is intuitive, and the operation of the equipment can be grasped at any time. If an abnormality is found, the size of the particles can be adjusted in time. It is determined by the inclination and rotation speed of the disc, and the inclination and rotation speed of the disc can be adjusted. The control range of the particle size is wide, the adaptability is strong, and the ball formation rate is very high, which can reach 70% to 90%. The livestock manure organic fertilizer disc granulation process has short production process, simple structure, low investment and easy operation, which is more suitable for small and medium-sized enterprises.

Characteristics of drum granulation process:

Steam is introduced into the material layer in the drum to increase the temperature of the granulated material, dissolve the salt of the granulated material, and achieve a high liquid phase volume under low moisture content to meet the liquid phase volume required for material granulation. At the same time, the amount of evaporated water in the drying process is reduced. The inner wall of the drum is lined with a number of soft rubber plates or polypropylene plates, and there are vent holes at the corresponding positions on the cylinder. When the inner lining turns from the bottom to the upper with the cylinder at the same time, the inner lining sags due to its own weight, thereby causing adhesion The material on the inner lining falls due to gravity to achieve the function of automatically cleaning the conglomerate. During the operation, the operator can observe the ball formation of the material at any time, and take corresponding measures in time as needed to ensure the normal operation of the system.

There are quality pan granulator and rotary drum granulator in FPC. Welcome to our website to buy granulation machines.

The organic fertilizer powder production line has the advantages of simple equipment and technology, convenient operation of the production line, low investment cost, convenient maintenance and so on. As the preliminary process of the granular organic fertilizer production line, the powdery organic fertilizer production line is simply crushing, fermenting, and packaging. The chicken manure organic fertilizer powder production line requires two steps to process commercial organic fertilizer: pre-fermentation and powder processing. After the chicken manure has been fermented and decomposed, organic waste with a moisture content of about 30%-35% is crushed and screened. The finished product is conveyed to the finished product silo by a belt, and is measured and packed into the warehouse by a computerized quantitative packaging system.

What is the powder organic fertilizer production process?

The technological process of organic fertilizer powder production line can be simply divided into three processes: pre-treatment, one-time fermentation, and post-treatment.

Pre-treatment: After the compost raw materials are transported to the storage yard, they are weighed on a scale and sent to the mixing and mixing device, mixed with the factory-manufactured and domestic organic wastewater, added with compound bacteria, and roughly adjusted the moisture and carbon-nitrogen ratio of the compost according to the composition of the raw materials , After mixing, enter the next process.

One-time fermentation: The mixed raw materials are fed into the primary fermentation tank with a loader, and piled into a fermentation pile. A fan is used to forcefully vent air from the bottom of the fermentation tank to supply oxygen. At the same time, the pile is turned over for 2 days, and water is added ( Mainly based on in-plant manufacturing and domestic organic wastewater) and nutrition. Master the fermentation temperature between 50°C and 65°C, and hold aerobic fermentation. The fermentation cycle of this project is 8 days. Every day, one pool of raw materials and one pool of semi-finished products are fed. After the good semi-finished product is discharged, it is ready to enter the next process.

The organic fertilizer fermentation equipment used in this set of organic fertilizer production line is aerobic fermentation bacteria, which has the characteristics of fast heating, good deodorization effect, and maturity. It is suitable for static fermentation and dynamic fermentation mode, and can effectively treat livestock and poultry manure and waste solids. Organic matter such as crop stalks, rice straw, pine husks, peanut shells, rice bran, sawn wood, leaves, mushroom scraps, medicine residue, sugar mash, distiller’s grains, bagasse, monosodium glutamate residue, furfural residue, protein and crude fiber in municipal solid waste Perform rapid heating, deodorization, sterilization, decomposition, and constant temperature control for about 15 days, which can kill viruses, germs, eggs, and weed seeds, and achieve harmless treatment to effectively control the occurrence of soil diseases and insect pests and reduce the amount of pesticides.

There are customized organic fertilizer production lines in FPC. Click here to get the best solution.

Semi wet material crusher is a new type of high efficiency single rotor reversible crusher. It uses a high-speed rotating blade to crush fibers with good particle size and strong adaptability to material water content. It is especially suitable for making fermented waste powder or other materials with high water content. It has high efficiency, high energy efficiency and crushing effect.

The particle size can reach 20-50 mesh, which can meet the granulation requirements of general fertilizer granulator. The rotor structure of the equipment is novel, the design is reasonable, the operation is simple and the operation is stable. Completely solve the problem of organic matter crushing with high humidity (water content 25% – 50%), which is an environmentally applicable biotechnology promotion project.

Semi wet material crusher is widely used to crush glass, livestock manure, sludge, domestic waste, straw and other raw materials in the manufacturing process of urban domestic waste and organic fertilizer, and hard materials such as ceramics, bricks and gravel. Crush to achieve the effect of safe use.

The semi wet material crusher adopts two groups of rotors in series, so that the materials crushed by the upper rotor are immediately crushed again by the hammer head of the rapidly rotating lower rotor, so that the materials crushed by the upper rotor are immediately crushed. The materials in the inner cavity collide at high speed and smash each other to achieve hammer powder. The powder effect is discharged directly.

The characteristics of semi wet material crusher are mainly reflected in the following aspects:

1. The discharge particle size can be adjusted arbitrarily and is not affected by the wear of vulnerable parts.
2. With large output and low energy consumption, the power consumption can be saved by more than 40% under the same output. It is equivalent to combining two Hammer Crushers into one. The reasonable design combination is wet material crusher, and two sets of rotors are used in series.
3. The semi wet material crusher does not jam, has good concession, high safety factor, will not jam safely, will not affect production in rainy days, and will automatically clean the mud;

4. The hammer head has a long service life. The hammer head used on eight sides can greatly improve the utilization rate, reduce the use cost and reduce the maintenance time.
Semi wet material crusher is an ideal machine for biological fertilizer production and processing units to shorten the production process of organic fertilizer and compost, reduce equipment investment and save operation cost. As an advanced fertilizer mechanism manufacturer in China, we produce different types of fertilizer machines. Welcome to visit and buy.

More details, go to https://fertilizerplantequiment.com/product/semi-wet-material-crusher/

In recent years, China has made great efforts to develop animal husbandry and put forward zero growth of chemical fertilizer consumption. These policies are undoubtedly a big push for animal husbandry. On the other hand, it is suggested to protect the environment, reduce aquaculture emissions and recycle aquaculture emissions. How to reduce agricultural pollution emissions and increase the recycling of aquaculture resources?

In short, it is necessary to use the organic fertilizer equipment to transform the planting pollution into organic fertilizer, and apply the organic fertilizer back to the crops to realize the complete recycling.
So the purchase of organic fertilizer equipment becomes very important, and the appropriate equipment is very important for the production of organic fertilizer. Here are some tips on how to buy organic fertilizer equipment for you:

1. Determine the size of the equipment: for example, how many tons per year, or how many tons per hour, or how many tons per day?
2. Determine whether the production is powdery or granular organic fertilizer. The investment of powder equipment is generally small. The main equipments include premixing equipment, turnover equipment, refining equipment, organic fertilizer powder packaging equipment, belt conveyor, etc. If the particle is selected, it depends on the shape of the production, whether it is standard spherical or irregular. It depends on the local fertilizer market and farmers’ consumption habits.

3. The choice of granulator, if it is to produce standard spherical granulator, disc granulator, drum granulator, wet granulator, organic fertilizer rapid granulator and so on, all these need supporting drying equipment; If columnar granule is selected, the main equipment includes flat mould granulator, ring mould granulator, etc; If the oblate ball is selected, the main equipment is the roller type extrusion granulator, so there is no need to dry during production. Can use the machine, equipment design is relatively simple.

4. Determine the configuration of equipment: different configuration level, different equipment price, different labor, different production environment.
5. Determine the type of fertilizer to be produced. There are four kinds of organic fertilizer: pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer and microbial compound fertilizer.

The equipment is different. Pure organic fertilizer has strong adaptability and can be produced by general equipment. Organic and inorganic compound fertilizers depend on different fertilizer formulations. If the total nutrient content is high, the selection of granulator is more demanding.

6. Selection of fermentation overturning machine: General fermentation forms include strip fermentation, shallow fermentation, deep tank fermentation, organic fertilizer fermentation tank, tower fermentation and barrel fermentation. Different fermentation methods and fermentation equipment are different. Generally, the shallow tank turnover machine is more suitable for the principle of aerobic fermentation, and the price is not high, so it is more suitable for the actual situation.

More details, welcome go to https://organicfertilizermachines.com/