My Blog

My WordPress Blog

Category Archive : Fertilizer Pellets Production

3 Simple Actions To Producing BB Fertilizer

Bulk blending fertilizer is an extremely popular kind of fertilizer that is quite simple to generate. Depending on the kind of soil that you are working together with, it is possible to select the right type of compound fertilizer for the crops. These chemicals can be found from a number of sources. You will want to combine them all together. Making BB fertilizer will not be as difficult while you would assume. Let’s discuss the key benefits of by using this fertilizer in the three simple steps that one could implement to make the ideal mixed fertilizer to your crops.

Which Are The Advantages Of This Fertilizer

This particular fertilizer is vital for 3 reasons. It includes many useful nutrients. There typically combined together in high concentrations. By doing this, you can minimize the expense of adding additional fertilizer over the course of the growing season. Second, it may be produced at the very low cost. There is certainly virtually no pollution within its production. Finally, flexibility is very why many people use BB fertilizer. It is possible to combine different types of elements together to create the right mixture to your crops.

BB fertilizer product

BB fertilizer product

What Is BB Fertilizer Made Of?

This fertilizer is much like NPK fertilizer. It has potassium, phosphorus, and nitrogen. In particular circumstances, it’s vital that you add a small amount of sulfur. This might be a nutrient that may be missing from the soil to your crops. After it is produced, it is going to typically be achieved so in granules that are easy to spread. During the period of time, with incorporating water, they are going to break down and distributed by your soil. Of all of the components in BB fertilizer, nitrogen tends to be the most significant nutrient.

Three Steps To Producing BB Fertilizer

To begin with, you will require a fertilizer production line for BB fertilizer. This allows you to combine all of the nutrients together. Creating pellets can be done employing a granular fertilizer machine. You may also put in place a full plant that can mass-produce these materials. Keep in mind that BB fertilizer is slightly different than standard compound granular fertilizer. It’s actually more difficult to make. You will require a variety of components such as a rotary screener, fertilizer mixer, fertilizer dryer, plus a packing machine. To start with, you will add every one of the nutrients together. Second, they will be placed to the production line where they will be combined. Finally, the pellets is going to be dried, and subsequently packaged, until they can be required for your crops.

The design of BB fertilizer production line

Mixed fertilizer production line for sale

Provided you can look for a reliable source for fertilizer making machines, you ought to obtain among their best units. Finding a distributor for your nutrients you will need to produce these products, it will likely be super easy to produce as much fertilizer since you need. Whether there is a large farm or a small garden, it’s always good to enhance the caliber of your soil. By following these three easy steps for producing mixed fertilizer, you can create all the is you need every year.

The Entire Procedure Of Making Cattle Manure Fertilizer

In case you have a substantial amount of cattle in your property, it is actually easy to make fertilizer for your crops. It is a very robust form of compost that can be manufactured in the length of just a couple months. Combining this with fillers, you could make pellets which you can use to fertilize your crops quickly. Storing the leftover fertilizer pellets can be done, or you can sell these to other farms in the community. Here is a review of the process of making cattle manure fertilizer. It’s actually much simpler than you will imagine.

Creating Your Compost Pile

Before fertilizer can be created, the compost must be produced. This originates from the manure that you are going to collect. This can be accomplished by hand, or have machines that will collect the cow manure. This will likely then be put right into a pile. Our recommendation is that you create a large pile, measuring a minimum of 4 ft.² in size. If it’s larger, it may take longer for that piles of compost as a result of level of chemical reactions that has to occur within that material. Make sure you add at least 3 inches of organic material, then the compost, giving the process an enhancement. It also need to be turned over, at least every 72 hours, to exacerbate the chemical changes that will happen to make the compost in cattle manure.

The process od composting cattle manure

Cattle manure compost turning machine for sale

How To Know The Process Is Over

You will see a considerable amount of heat which will be generated through this chemical process. Actually, as soon as the heat begins to minimize, you will be aware that it is visiting the final stages of your process. Many of the heat is going to originate from the core of the pile. By inspecting it, it is possible to tell if you can actually crumble, of course, if it provides now developed a dark brown hue. Another thing to consider will be the smell. It will often have a very earthy odor. Once this is done, after that you can start to use machines that can take this compost that will create cattle manure compost pellets.

Machines Which May Compost Pellets

They are typically termed as a cow manure fertilizer granulator. These are either a huge tube with multiple holes. Or it will probably be a circular disc platform with edges. As being the material rotates, it will be forced out through openings, resulting in the development of the pellets. This will likely then be included in material that will solidify throughout the exterior. This will likely ensure that the compost is just not decompose early. Most of you can do this from the duration of just a couple months you will have the proper setup at the facility.

Cattle manure granulating machine for sale

Rotary drum granulating machine for cow dung

Although this might take many months to perform, the process of creating fertilizer from cow manure is pretty straightforward. You need to have machinery to collect the cow manure, stack it, and ultimately process the pellets that may make the fertilizer. It is much less expensive to accomplish it on your own. However, you can find expenses you need to consider before trying this on your own. The first expense is higher, but during the period of a few months, and positively over a few years, you are going to reduce costs by producing your very own compost from cattle manure.

Tips On Purchasing An NPK Granulating Machine

There are numerous several types of fertilizer that one could purchase for your farm. Of these, NPK fertilizer is considered the most useful. Its content has a great deal of nitrogen, potassium, and also much-needed phosphorus that can help produce crops that are extremely healthy and viable. To accomplish this, you will need to have the machine that may make the pellets. They are called NPK granulating machines. Though they are made differently, their main goal or objective is going to be achieved once you know how to use the proper granulator for producing NPK granular fertilizer.

So How Exactly Does An NPK Fertilizer Machine Work?

The method starts with getting a large number of potassium salt. This needs to be melted, developing a very aqueous solution. This will likely also contain a great deal of ammonium nitrate. This is why the nitrogen will come from within this mixture. Finally, ammonium phosphate will be the final ingredient. This will likely allow the phosphorus that can complete this triune combination. The ultimate area of the process is actually using this mixture and combining it together. The outcome will probably be granules of most three of those components that may create NPK fertilizer.

Disk granulating machine for NPK fertilizer production

NPK fertilizer granulating mahcine

How Come This Fertilizer So Essential?

The primary reason that the particular kind of fertilizer is really useful is primarily due to nitrogen. Of course, the mix of all three is going to improve crops dramatically. There are various crops that may extract these three nutrients in the soil. However, it really is nitrogen that is generally probably the most depleted away from these. For this reason many farmers will rotate crops that may not merely use more phosphorus and potassium, but may as a byproduct inject more nitrogen in to the soil. Rather than rotating crops, however, farmers are more inclined to easily place NPK fertilizer in the soil to fix the problem.

How To Locate NPK Fertilizer Machines

The final area of the process is the creation of granules. This typically occurs inside the NPK rotating drum. There can also be a fertilizer dryer, fertilizer mixer, and a coating machine which will apply material on the exterior in the pellets. It’s important too to get the machinery that will be needed before this technique occurring. This will likely add a fertilizer crusher and compost turner to name a few. Because the NPK fertilizer drum actually starts to rotate, it will make the pellets of fertilizer rapidly. All of this has made it feasible for big-scale farming operations to go on every single year.

The layout of NPK fertilizer making plant

The design of NPK fertilizer production line

If you wish to purchase an NPK fertilizer granulating machine, you have to get multiple estimates from as much companies as you possibly can. Many of them will be positioned in other countries where the expense of producing them is less. This will likely be the ideal source of these machines. Not only can they become more affordable, but they are produced by businesses that were which makes them for years. The improvements who have gone into creating these machines, and also the more affordable prices, may motivate you to have a number of of these this season for the business.

Tips About Determing The Best Commercial Compound Fertilizer Production Line Design

Producing fertilizer is an intricate procedure that will need a production line adequate to suit your needs. These will be different sizes, with some other capacities, for producing fertilizer of varying capabilities. Commercial compound fertilizer production lines are one of the most prominent. They allows you to fertilize your own crops, in addition to provide additional fertilizer pellets for other businesses. If you want to find one, you must consider all the various components that make them up. Finally, you must obtain one coming from a reliable source which offers them for good prices. They are tips that can be used to obtain the best commercial compound fertilizer production line in the marketplace.

Exactly What Are These Able To Perform?

Since the name would indicate, they produce good compound fertilizer. This is a fertilizer that will comprise of two or more separate components. It is possible to produce NPK fertilizer that is utilized worldwide to enhance the caliber of the soil. It can be only possible to produce this material in mass quantities if you have a professional compound fertilizer production line. It can include components that can crush the raw materials, converting it into powder, thus it may go via a granulation process. If you do set up a huge unit in your facility, you may expand your company or promote your usage of neighboring businesses.

The Components Of Commercial Compound Fertilizer Production Lines

These are often positioned in a really specific order. You will find a preliminary system for crushing the raw materials. Second, you will have a mixer that will consider the powdered material, and combined it in specific ratios. The granulation process of compound fertilizer will be next which happens to be where material will probably be converted into pellets. These will subsequently be dried, cooled, and properly screened. After the screening process has ended, the packaging process will commence, allowing you to sell or store these pellets which have been made.

Compound fertilizer granulating machine for sale

DIsk granulator for compound fertilizer

How To Locate Firms That Market These Systems

In order to discover the systems, it’s super easy to do. Online marketing is definitely the primary way that these manufacturers will obtain new business. Several of their existing customers will continually upgrade to the more improved systems that they are producing. Several of these systems can be extensive. You should consider the quantity of room which you have available at your facility. Finally, the cost of compound fertilizer making machines must be your final consideration. However, you really should consider paying extra for a bigger unit which can help you expand your company and capabilities.

Acquiring the right commercial compound fertilizer production lines is very important to your success. If this does contain all the components which were mentioned, it is going to be very efficient. The quality of this machinery, as well as its overall cost, has to be considered before making your choice. If you have not purchased one of these brilliant before, it might be advantageous to start looking today at what systems are offered. In case you have one of these inside your possession, it enables you to easily fertilizer crops and have excess amounts for storage.

Where Could You Buy A Inexpensive Fertilizer Granule Machine Today?

In case you are converting manure into fertilizer, you may want to prepare it for storage. You may convert this product into pellets that can be placed into bags or containers. This material can be used with time, and in many cases sold for some other companies, to use on his or her crops. These machines come in several forms and sizes. It is also easy to produce both wet and dry versions of these fertilizer granules. This is the way you will find probably the most inexpensive fertilizer granule machines available on the market.

What Exactly Is The Main Objective Of The Machines?

The primary purpose is usually to make granular fertilizer as possible with the existing materials. If you have a farm with animals, and they are producing a large amount of waste material, this can be used for producing fertilizer pellets. This is the conversion process that is simplified when you use these appliances. The capability to rely on them regularly will help you maintain stocks of all the fertilizer required for your small business.

What Do Fertilizer Granule Machines Do?

In general, they are machines made for one purpose. That is certainly for taking raw materials, convert them into a pelletized form, hence they can be used as fertilizing both large and small crops. One of the more popular is NPK fertilizer granules that feature a large abundance of nitrogen. It will contain potassium and phosphorus. These materials can be easily included with the soil, providing the nutrients essential for most crops that happen to be grown today.

Organic fertilizer made by granulator

chicken manure fertilizer granules

Just How Do They Work?

One of the more popular models is really a rotating drum fertilizer granulator. These are designed for both low to high fertilizer production. It really is from the motion in the drum itself how the pellets might be produced. The rotation will make up the material into balls, which will be elongated, and subsequently solidified into pellets. There are various types that you can use including granulator machines that may work with a compost turning device. There is likewise associated screening, cooling, and drying machines. Packing machines will likely be needed once the process is complete.

How To Get The Best Deals About Them

The most effective deals usually result from businesses that are greater than most. Their ability to discount these products is less difficult as opposed to those with much smaller quantities of output. Most larger businesses make their profit based on the amount of sales. That is why employing a large company, preferably one having the ability to produce these machines at a lower price, could be your primary objective. They can save you money, and in addition connect you using the latest granulator machines available.

Disk granulating machine for fertilizer production

fertilizer granulating machine for sale

You can find these businesses online. Speaking to each manufacturer, you can obtain a summary of their latest models. The costs will be stated, along with specifications based on how each of them works. This data is invaluable, providing prospective buyers together with the knowledge they will have to make the right decision. In case your farm is big, or if you simply want another machine at your disposal, you can save money by getting one of these brilliant newer units. It’s always possible to talk to fertilizer granulating machine manufacturers that will give you inexpensive prices around the latest fertilizer granule machines available today.

Significance Of Selecting The Best Production Line For Making Fetilizer From Animal Manure

Do you have entry to horse, pig, or chicken manure? Do you wish to put in place a company making organic fertilizer from this manure? Organic fertilizer is huge demand and it will be produced from a number of raw materials including several types of manual from cattle, goat, chicken, or other animals.

Doing the work manually is simply unachievable as it takes plenty of effort. That is why serious companies select a production line created to make animal manure fertilizer by means of pellets or powder from different kinds of animal manure. There are actually several types of production lines to make organic fertilizer from animal manure. The main difference between various production lines is within their design and the caliber of materials useful for making various components.

With regards to selecting a animal manure production line, there are particular parameters which should be carefully considered to get the best value for your money. Will not purchase the first production line you find. Also, claims made about the manufacturer’s website concerning the machine’s efficiency or production capacity or any other parameters should be taken with a grain of salt. You need to do your own research to make sure you are not buying something that will heighten the operational costs and put you with a disadvantage.

3-4 ton animal manure fertilizer production line for sale

Animal manure fertilizer production line for sale

In addition to the main parameters like processing capacity of organic fertilizer production line, kind of the production line, its design, and excellence of materials useful for making the development line, an important thing you need to consider is the trustworthiness of the manufacturer. Product quality is everything. You can’t possess a successful business when you have to regularly stop production because of the sub-standard of machinery utilized in the development process.

Poor quality machinery stops working frequently. Frequent breakdown not simply hurts production but additionally adds to the production cost and someone has to fund those repairs.

When it comes to checking the trustworthiness of a selected company, start with searching their name online. It must allow you to discover numerous reviews from real clients who have plenty of experience while using equipment. When you might struggle to find reviews on popular review websites but there are plenty of forums and groups on popular social networking platforms where users in the market converge and discuss various things. The truth is, it can be better for you to become an integral part of these communities as you can obtain a lot of ideas from experienced users over these communities.

Commercial animal manure fertilizer production line for sale

The design of animal manure fertilizer production

When you are checking the reputation of a business, don’t forget to inquire about about their after-sales service. Many companies are perfect at making sales but don’t really care about their customers once the sale continues to be completed. You may not are interested to buy from such a company.

You are likely to need the assistance of their engineers for normal servicing and maintenance. Also, you may want replacement parts once in a while. In the event the company lacks strong after-sales support, you could have to cover an increased than expected price for replacement parts.

Overall, various types of production line for making animal manure fertilizer is you can purchase to make organic fertilizer from animal manure. However, not all the development lines are of similar quality. You should buy one only after checking the standing of the brand along with their after-sales support to set up a strong foundation for your business.

How to Do the Maintenance of Organic Fertilizer Granulation Equipment in Use?

The organic fertilizer making equipment should be well maintained in the daily use, so as to extend the service life. Let’s look at the maintenance tips of the organic fertilizer pelletizer equipment.

Cow Manure Granulation Machine

  • Keep the granulation work site clean. After each use of the organic fertilizer granulation equipment, the bottom should be removed to remove the granulation leaves and residual mortar inside and outside the granulation pot, and clean the mortar and debris scattered or splashed on the organic fertilizer equipment. , Wipe clean the exposed processing surface of the organic fertilizer granulator equipment, paint it with anti-rust paint, and put on the corresponding protective cover to prevent the second intrusion of dust.
  • The organic fertilizer producing machine has no external refueling holes, and gears and worm gears are lubricated with special grease for the equipment. The upper gear and the lower gear should be added with triple butter once every season. When refueling, the cover of the dynamic gear box and the cover of the transmission gear can be opened respectively. Weihua oil should be dripped into the sliding surface of the supporting gear box and the hinged joint of the bracket frequently. The worm gear box and bearings have been filled with transmission grease before leaving the factory, but the gearbox machine should be cleaned after each year of use, and all protective lubricants should be replaced.

complete organic fertilizer production line

  • Always pay attention to the operation of the organic fertilizer production machine, there should be no serious abnormal noise, and there should be no metal friction sound. If an abnormality is found, it should be stopped immediately and inspected. It can be used after troubleshooting. For the corresponding reason, the machine cannot be started. If there is metal friction sound, check the gap between the granulation pot and the granulation leaf of the organic fertilizer granulator equipment.
  • When renewing the granulating pot or granulating leaves of the organic fertilizer pellet equipment, the working gap should be re-measured every time, and the adjustment should be made several times, and it can be used only after it meets the standards.
  • If the organic fertilizer machine cannot be operated by pressing the program controller, check the power supply voltage, whether the power plug socket, connection plug socket, etc. are normal, and check the internal fault of the controller.

Introduction of Granulation Process of Organic Fertilizer Production Line

In a whole set of organic fertilizer production line, granulation is a key process in the whole production process. The productivity of the organic fertilizer granulator, the strength and shape of the granules produced directly affect the quality of the product.

Rotary Drum Fertilizer Granulating Machine

Among the many organic fertilizer production enterprises, the most used organic fertilizer granulation equipment includes drum granulator, extrusion granulation machine and disk granulator machine. Among the three granulation methods, the disc granulator is more suitable for the granulation of organic-inorganic compound fertilizer, and the effect is more ideal. The disc granulator is mainly composed of granulation disc, spray system, transmission device, bracket and so on.

Pig Manure Granulation Machine

During production, the powder raw materials are conveyed by the belt conveyor to the granulation disc in the disc granulator, and the rotating disc with an inclination of 50° rotates the animal material. When the material is brought to a certain height, under the action of its own gravity and inertial force, it breaks away from the disc and slides down along the arc-shaped trajectory to complete the rolling required for granulation. At the same time, the liquid injected by the spray system will be evenly sprayed on the rolling materials to agglomerate them into granules, thus completing the entire granulation process. According to the principle applied in this granulation process, we can call it agglomerate granulation process. With the continuous addition of raw materials, the manufactured particles fall across the edge of the disk under the action of centrifugal force and fall into the belt conveying equipment below.

Double Roller Powder Granulator

As an old model, the disc granulator has experienced the test of various materials, but any equipment has advantages and disadvantages. With the diversification of raw materials, organic fertilizer equipment manufacturers are constantly developing new granulation equipment. In the production of ordinary organic fertilizers, there is a new type fertilizer stirring tooth granulator, which has high production efficiency and good product quality. In terms of organic-inorganic compound fertilizer, there is also a new type compound fertilizer granulator, which is improved on the basis of the stirring tooth granulator, but it has solved the problem of material sticking to the wall. It’s also very beautiful. The diversification of raw materials has promoted the diversification of organic fertilizer granulation equipment. Only by purchasing equipment suitable for your own materials can the whole set of organic fertilizer equipment be effective.

How to Increase the Output of Organic Fertilizer Granulator?

It is well known that the organic fertilizer granulator is a special equipment for the production of organic fertilizer granules, and there are many problems or failures in the organic fertilizer granulation opportunity. As an organic fertilizer granulator manufacturer, we will face the user of the organic fertilizer granulator during the three guarantees service period. Summarize the problems or failures encountered, and draw the following points of maintenance and use for readers and users.

Rotary drum granulator machine in stock

First, do a good job of heat preservation. Due to the climate and environment, the drive parts of the organic fertilizer granulator will start slowly or fail to start due to freezing. This requires that the workplace of the organic fertilizer granulator or the organic fertilizer granulator itself must have certain insulation measures. The raw materials used in the work of the organic fertilizer granulator must also be antifreeze treatment. The moisture content of the organic fertilizer raw materials is low, and the antifreeze treatment is also critical for the winter use of the organic fertilizer pellet machine.

Second, use special lubricants. Low temperature and skillful use frequency will cause the lubricating oil to encounter condensation and freeze retention, which will affect the lubricating oil supply of the organic fertilizer granulator. It can be maintained by adding lubricating oil to the affected organic fertilizer granulator in time. Better use effect.

New type organic fertilizer granulator machine

Third, reasonable maintenance. Every time the work is completed, the organic fertilizer granulator must be inspected and maintained. The main focus is on the transmission part, the lubrication part and the cleaning of residual materials. Maintenance and repair are the basis for the use of the organic fertilizer granulator in winter. And replace the faulty parts of the organic fertilizer granulator in time to avoid the operation of the organic fertilizer granulator and reduce the production and use costs caused by the machine failure. Reasonable maintenance also needs to be completed regularly to ensure the maintenance and attention of each component. Make the organic fertilizer granulator show better results.

Pan Granulator Machine

As long as you pay attention to the main points of the use and maintenance of the organic fertilizer granulator and take corresponding measures, the quality-guaranteed organic fertilizer granulator will better serve our production and production of organic fertilizer particles. The benefit of granulator, drum granulator, disc granulator, organic fertilizer granulator, fertilizer granulation equipment is maximized.

How Does the Organic Fertilizer Equipment Make Pig Manure Organic Fertilizer?

Pig manure organic fertilizer equipment is a device that uses fresh pig manure as raw material and undergoes a series of processing to produce organic fertilizer fertilizer with good nutritional value. What equipment does the pig manure organic fertilizer equipment include?

Including windrow composting turner machines (also called stack turning machines, fermentation turning stackers), horizontal mixers, disc granulators, dryers, rotary coolers, drum screening machines, coating machines, and automatic packaging machines. Pig manure organic fertilizer equipment process introduction:

Process for Making Powdery Organic Fertilizer from pig Manure

  • The ratio of raw materials per ton: 500 kg of pig manure + 300 kg of auxiliary materials + 200 kg of bacterial residue + 100 g of RW bacterial agent. (The above pig manure can be replaced by other livestock manure)
  • Strip stack: According to the above raw material ratio, the strip stack can be carried out according to the needs. The length of the strip stack is not limited, the width is 4 meters, and the height is 2 meters. When stacking, the materials need to be evenly stacked layer by layer.
Large Scale Compost Turner

Large Scale Compost Turner for pig manure disposal

  • Add inoculants: expand the volume of the dregs for biological inoculants in a ratio of 1:5, mix them evenly, and sprinkle them on the surface of the piles according to the number of piles.
  • Stirring and fermentation: Stir the pile evenly with a mixer. After the temperature rises above 60 degrees, turn the pile every 4-5 days. After 15 days of fermentation at 60 degrees, put the pile away.
  • Screening and processing: After fermentation according to the above steps, it will become pure organic fertilizer after screeningand deep processing.
  • Granulation: granulate the fermented pure organic fertilizer. According to different raw materials, select the granulator, disc granulator, extrusion granulator, extrusion and throwing ball integration, etc.
  • Drying, cooling and packaging; the moisture content of the freshly manufactured granules is relatively large, and the moisture needs to be dried to below 20% of the organic fertilizer standard. The dried granular organic fertilizer is directly packaged after being cooled by a cooler.

Pig Manure Granulation Machine

The advantages of pig manure organic fertilizer:

  • Pig manure organic fertilizer does not contain any chemical ingredients. Due to poor digestibility of pigs, only 25% of the nutrients can be consumed, while the other 75% of the nutrients in the feed are excreted with the manure, so that the dried product contains nitrogen, phosphorus, and potassium,organic matter, amino acids, protein and other ingredients.
  • The main substance in the pig manure organic fertilizer is organic matter, and the pig manure organic fertilizer increases the organic matter content in the soil. Organic matter can improve the physical, chemical and biological properties of the soil, mature the soil, and increase the fertility of the soil.
  • Pig manure organic fertilizer can also make the microorganisms in the soil multiply, especially many beneficial microorganisms, such as , ammonifying bacteria, cellulose decomposing bacteria, nitrifying bacteria, etc. Pig manure organic fertilizer contains various active enzymes secreted by the digestive tract of animals and various enzymes produced by microorganisms. After these substances are applied to the soil, the enzyme activity of the soil can be greatly improved.
  • Pig manure organic fertilizer not only improves the soil environment, the living environment, and reduces pollution, but also after the organic fertilizer is applied to the soil, the ecological environment resources can be recycled.