My Blog

If you’re comparing different kinds of fertilizer granule machines to generate organic and compound fertilizer, you’ll desire to make sure you’re focusing on the proper factors. You should ensure you’re able to measure the equipment in your own cost range so that you can come up with a smart purchase.

Consider the Design of Your Production Line

To start out, you’ll want to consider the design and design of your production line. In case you have a clearer picture of the organic granulator may be like and the way it will operate, you’ll manage to find granule machines that work well well in that line.

It’s best to test out different layouts before purchasing any equipment. Doing this, you can try various layouts without needing to move heavy equipment. It is possible to select your ideal layout and possess the equipment place appropriately once it arrives.

disk granulation line for making organic fertilizer

Buy from a Vendor and Brand You Trust

You’ll want to ensure that you have total confidence in the caliber of the machinery that you’re purchasing. It’s crucial that you know you can trust the vendor you’re buying organic fertilizer granulating equipment from, and you’ll would also like to make sure you buy equipment that had been manufactured by a manufacturer you already know you can be determined by.

You won’t want to suffer from complications with your equipment later down the line. You must be able to inquire and gather valuable information before your purchase. You must also recognize that the producer behind your equipment features a good reputation for quality.

Center on Newer Models

You don’t necessarily must purchase one of several latest models of organic fertilizer granulating machines on the market, but you can find distinct benefits to buying newer equipment. While the base purchase price may be higher, you may even realize that you’re getting better value in the equipment you’re buying overall.

Newer models tend to be more energy-efficient than older models. In addition to that, many newer models come with features that make them easier to work with. With a new model, you can also imagine that maintenance won’t be the maximum amount of of the issue.

organic fertilizer granulating machine

Estimate Operating Costs

What will it cost to keep your fertilizer production line working? You must do your best to estimate these costs prior to your purchase. If there are high expenses associated with a specific granule machine that you’ve been looking at, you’ll want to make certain that you’re aware about these costs upfront.

Your operating costs can have a direct impact on your profits, which explains why you’ll want to make certain that the fee for running your production line is very manageable. Don’t overlook the fee for future repairs when you’re making these estimates.

By comparing and contrasting different varieties of organic fertilizer granule machines to make organic and compound fertilizer, it is possible to weigh your choices and look for the optimal equipment to your production line. Whatever form of machinery you ultimately choose, you’ll have the capacity to gather plenty of valuable information in front of your purchase.

Do you have entry to horse, pig, or chicken manure? Do you wish to put in place a company making organic fertilizer from this manure? Organic fertilizer is huge demand and it will be produced from a number of raw materials including several types of manual from cattle, goat, chicken, or other animals.

Doing the work manually is simply unachievable as it takes plenty of effort. That is why serious companies select a production line created to make animal manure fertilizer by means of pellets or powder from different kinds of animal manure. There are actually several types of production lines to make organic fertilizer from animal manure. The main difference between various production lines is within their design and the caliber of materials useful for making various components.

With regards to selecting a animal manure production line, there are particular parameters which should be carefully considered to get the best value for your money. Will not purchase the first production line you find. Also, claims made about the manufacturer’s website concerning the machine’s efficiency or production capacity or any other parameters should be taken with a grain of salt. You need to do your own research to make sure you are not buying something that will heighten the operational costs and put you with a disadvantage.

Animal manure fertilizer production line for sale

In addition to the main parameters like processing capacity of organic fertilizer production line, kind of the production line, its design, and excellence of materials useful for making the development line, an important thing you need to consider is the trustworthiness of the manufacturer. Product quality is everything. You can’t possess a successful business when you have to regularly stop production because of the sub-standard of machinery utilized in the development process.

Poor quality machinery stops working frequently. Frequent breakdown not simply hurts production but additionally adds to the production cost and someone has to fund those repairs.

When it comes to checking the trustworthiness of a selected company, start with searching their name online. It must allow you to discover numerous reviews from real clients who have plenty of experience while using equipment. When you might struggle to find reviews on popular review websites but there are plenty of forums and groups on popular social networking platforms where users in the market converge and discuss various things. The truth is, it can be better for you to become an integral part of these communities as you can obtain a lot of ideas from experienced users over these communities.

The design of animal manure fertilizer production

When you are checking the reputation of a business, don’t forget to inquire about about their after-sales service. Many companies are perfect at making sales but don’t really care about their customers once the sale continues to be completed. You may not are interested to buy from such a company.

You are likely to need the assistance of their engineers for normal servicing and maintenance. Also, you may want replacement parts once in a while. In the event the company lacks strong after-sales support, you could have to cover an increased than expected price for replacement parts.

Overall, various types of production line for making animal manure fertilizer is you can purchase to make organic fertilizer from animal manure. However, not all the development lines are of similar quality. You should buy one only after checking the standing of the brand along with their after-sales support to set up a strong foundation for your business.

With strip or trough compost, the compost temperature can rise to about 50℃. Within 48 hours, the stack temperature can rise above 60°C, or even as high as 70°C. Such a temperature in spring, summer, and autumn can make all the raw materials in the pile decompose in 5-7 days, the odor disappears, and all the pathogenic bacteria, insect eggs, and grass seeds in the raw materials are killed. Fertilizer fermented by this method can be called ecological organic fertilizer or pollution-free organic fertilizer, which can be directly used on crops.

Bio Organic Fertilizer Production Process Flow Chart

Two methods and production processes for making bio-organic fertilizer using bio-organic fertilizer equipment

There are two common production methods for bio-organic fertilizer, namely, mixed fermentation of manure straw and fermentation of livestock and poultry manure. The equipment for making bio-organic fertilizer includes composter equipment, crushing equipment, mixing equipment, granular equipment and so on.

1. Use livestock manure and crop straws and other wastes to mix and ferment organic fertilizer. When using crop straw and other raw materials for fermentation, about 20% of livestock manure can be added, and when using livestock and poultry manure as the main raw material, about 20% of straw powder can be added. The fermentation method is the same as described above.

If fermented with more acidic raw materials, 1-3% lime powder should be added during fermentation to adjust the pH to neutral. The organic fertilizer fermented by this method is suitable for various crops and various soils.

2. Use livestock manure to ferment organic fertilizer. Use chicken manure, pig manure, sheep manure and other livestock manure as raw materials. The water content is controlled at about 40%, and it contains about 1.6 tons of raw materials + 5 kg of probiotic liquid + 2-3 kg of corn flour mixed and mixed and crushed.

The production line of organic fertilizer not only effectively solves the environmental pollution caused by organic wastes in livestock and poultry breeding, but also reduces the eutrophication of surface waters caused by pollution. It is also conducive to improving the safety and quality of agricultural products and providing green food and food for humans. Organic food has laid a good foundation, and the ecological and environmental benefits are extremely significant.

The raw materials of organic fertilizer come from livestock manure, animal and plant residues or agricultural production wastes, and contain a large amount of organic matter, which can provide comprehensive nutrition for crops. The organic fertilizer production line is a special processing equipment for organic fertilizer, which is widely used in agricultural development and has gradually become an indispensable machine for agricultural development.

Organic Fertilizer Production Line Flow Chart

The organic fertilizer produced by organic fertilizer production line can improve the soil, increase organic matter, and have good fertilizer efficiency. Not only can it increase soil organic matter and improve soil physical and chemical properties, but it can also be used as feed to return to the field. To improve the poor soil physical and chemical properties, the soil nutrient content is low, the nutrient is unbalanced, and the water, air, and heat conditions in the soil are not coordinated, and the soil biological condition is poor.

Powdery organic fertilizer production line

The organic fertilizer production line has realized the circular development of agricultural resources, not only solving environmental pollution, but also turning waste into treasure by using renewable resources. The organic fertilizer production line technology gradually promotes the combined use of decomposed substances and chemical fertilizers in a planned way, with decomposed substances as the mainstay, and chemical fertilizers as the supplement. Then slowly reduce the amount of chemical fertilizers and increase the amount of decomposed substances. In the end, the effect of using only decomposed substances and using no or as little chemical fertilizer as possible is achieved. The bio-organic fertilizer production line realizes true circular agriculture and green agriculture.

There are a wide range of sources of bio-organic fertilizer, mainly in several categories:

1. Agricultural wastes are mainly rural straws and livestock manure. As more and more agricultural wastes are produced, they will pollute the environment if they are not handled properly.
2. Domestic waste, such as food waste, street waste and other wastes. With the rapid development of the world economy, people’s living standards are getting better and better, and the amount of domestic waste generated is increasing day by day. Domestic waste not only pollutes the surrounding area and affects the living environment, but also spreads diseases, becoming a problem that cannot be ignored in hindering urban development.
3. Municipal sludge. With the development of cities, the number and scale of sewage treatment plants continue to grow, resulting in a large amount of sludge. In order to protect the environment and utilize resources, the disposal and utilization of sludge is an issue that should arouse widespread attention. Sewage sludge is very valuable as a source of plant nutrients, soil organic matter, alkaline stabilizing materials, and lime agents.

Cow maure bio organic fertilizer granulation line

Bio-organic fertilizer process, the traditional bio-organic fertilizer production process mainly adopts two fermentation methods: compost fermentation and aerobic ventilation fermentation. Composting is the use of microorganisms to mineralize and humify agricultural wastes, household garbage, sludge and other materials, and eventually become decomposed fertilizers. The traditional composting method has slow decomposition of organic matter and long fermentation time, and it is easy to produce malodorous gas during the composting process, and the fertilizer efficiency of the product is low. Aerobic fermentation mainly uses aerobic bacteria to degrade organic wastes and compost them to maturity. Aerobic fermentation mainly uses aerobic bacteria to degrade organic wastes and compost them to maturity. The gas produced in the process of aerobic fermentation is directly discharged into the air, causing pollution to the atmosphere, and at the same time, some organic fertilizer nutrients will be lost with the steam.

With the advancement of science and technology, the production technology of bio-organic fertilizer has been continuously improved. The core of the research on the improvement of bio-organic fertilizer production is the development of fermentation inoculants. The microbial activity in the fermentation process is the key to the performance of the fertilizer. By adding microbial agents with specific functions to the fermentation process, the humification efficiency is improved, the quality of the product fertilizer is improved, and the fermentation time can be shortened, and the production cost can be reduced. The application of bio-organic fertilizer meets the requirements of environmental protection and energy saving. With the improvement of people’s living standards, people’s demand for green organic food is increasing. Therefore, the application prospect of bio-organic fertilizer is very broad.

Bio-organic fertilizer is very effective

Bio-organic fertilizer is organic solid waste (including organic waste, straw, livestock and poultry manure, cake, agricultural and sideline products, and solid waste from food processing) that is processed by biological fertilizer strains after fermentation, deodorization and complete decomposing. . It can regulate the soil, activate the activity rate of microorganisms in the soil, overcome soil compaction, and increase soil air permeability. Bio-organic fertilizer can also improve the fertility of the soil and greatly increase the production of food crops, cash crops, vegetables, and fruits.

Whole bio organic fertilizer production line

The process of making bio-organic fertilizer

The production of bio-organic fertilizer for animal manure can be divided into two methods: static processing and dynamic processing. Generally, the method used by households to make organic fertilizer is static processing, which is simple in method, easy to operate, low investment, and suitable for small-scale farming specialized households to operate.

• Preparation of raw materials and auxiliary materials

Choose a piece of land with a flat ground and no water accumulation, and stack the livestock and poultry manure and auxiliary materials separately. Generally, granular or powdered wheat bran, peanut shell powder, etc. are used as main auxiliary materials. If you use corn stalks, cotton stalks, etc. as auxiliary materials, you must first cut them into lengths of 5-10 cm. Too long will make mixing inconvenient. The purpose of adding auxiliary materials is to adjust the water content and carbon-nitrogen ratio of chicken manure and increase the air permeability of the fermented product.

complete organic fertilizer production line

• Operation steps

Sprinkle the bacteria evenly on the prepared chicken manure and stir evenly. During the mixing process, the moisture content of livestock and poultry manure should be adjusted to about 60%. If the water content is too high, it is necessary to sprinkle auxiliary materials such as wheat bran and corn stalks on the livestock and poultry manure to reduce the water content of the raw materials. If the water content is too low, you should add fresh raw materials or sprinkle some water. Stack the mixed materials on the fermentation platform in a stack, at this time, the height is about 1-1.2 meters.

• Management of fermentation process

During the fermentation process, the control of temperature is very important. The temperature is too low to reach the maturity standard. When the temperature is too high, the nutrients in the compost are easily lost. Turn the pile properly when the temperature reaches about 60 degrees.

Self Propelled Windrow Compost Turner For Sale

Requirements for fermentation temperature and time:

After composting, the raw materials enter the first fermentation stage. It will automatically heat up to above 55°C and maintain it for 5 to 7 days. At this time, most of the parasite eggs and harmful bacteria can be eliminated, reaching the harmless treatment standard. Turn the pile once in about 2 to 3 days, which is conducive to ventilation, heat dissipation, and even decomposing. After 7-10 days of fermentation, the temperature in the compost drops below 40°C, and the color of the bio-organic fertilizer changes to dark brown or yellow-brown. The organic fertilizer inside the compost has a large amount of white mycelium attached to the surface, which is odorless and has a slight ammonia smell, which has reached the maturity standard, and can be directly used as a base fertilizer or top dressing in the field.

Wheel type Compost Turner for Large Scale Composting

• Matters needing attention in the fermentation process

In the process of manufacturing bio-organic fertilizer by static method, attention should be paid to:

Covering the surface of the fermented material with a layer of about 10 cm of finely chopped straw or sprinkling a layer of calcium persulfate can reduce the evaporation of ammonia and avoid the loss of nutrients. In case of strong wind during the fermentation process, the top should be covered with breathable materials such as straw to reduce the evaporation of water and the loss of temperature. Livestock manure is stored for too long or there are more straws and weeds in the manure, and there is less manure. You can add some rapeseed meal, urea or fresh livestock manure to increase the nitrogen content, increase the carbon-nitrogen ratio, and speed up the fermentation speed. , Improve the quality of fertilizer. The pH value of the compost should be controlled at 5.5-8.5. If the pH value of the compost is lower than 5.5, it is too acidic and can be adjusted by adding quicklime appropriately. It is necessary to avoid making bio-organic fertilizer in the open air during the rainy season to prevent the moisture from being too high. If there is high moisture content and poor air permeability during the, a few straws can be inserted in the middle of the fermentation pile to help air permeability.