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1.Installation

After the machine shows up at the production line, it is introduced as per the mechanical cycle. It is called attention to that height and flat position, slanted establishment, tendency is 2-5 degrees (which can be changed by clients). The section and transmission casing of the machine have foot openings, which can be introduced on concrete.

The all out thickness of the pad plate between the base and the establishment of the machine should be close to 30-35 inches.

1)The tallness of each base is changed by the bamboo pad plate to arrive at the tendency of the chamber;

2)The change of each base is appropriate for setting the chamber on the section and changing the supporting wheel;

3)Installing the transmission part of the granulator;

4)After the change of the supporting wheel, transmission gadget and chamber is appropriate, the concrete is poured. Following 8-10 days, the concrete is set, the no-heap test is begun;

5)Commissioning technique for body position:

a.Install two equal steel wires on the full length of the left and right sides of the body. The breadth of the steel wires is 0.5-1mm and check the degree of the steel wires with a flat instrument.

b.Put down two line drops digression to the wheel belt along the different sides of the granulator on the wheel belt.

c.Measure the good ways from the wire to the drop to identify the body’s flat position.

d.Detecting the overall vertical height of the most noteworthy purposes of the two wheels to check the situation of the body on the vertical plane;

e.Adjust the undercarriage towing boat to make the body in the correct position;

2.No-load trial:

1)The temperature of the orientation should rise consistently for 8 hours without ground break. The temperature of the direction ought not be higher than 50 C toward the finish of the trial.

2)The commotion of cog wheels should be uniform, not high or low.

3)No genuine wear and scraped spot of orientation will be seen in the wake of appointing.

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1. Material characteristics: whether the material is powder or molten liquid and whether the material has heat sensitivity must be considered when selecting.
2. If the required production capacity is large, many methods can not be applied.
3. Some methods, such as spray drying granulation, can only obtain very fine particles, and the method of not agglomerating the powder can only obtain smaller particles, while other methods such as pressing can obtain large agglomerates.
4. The shape of the pellets is rolled, stirred and drawn to obtain a nearly spherical glume; cooling and solidifying granulation can obtain completely spherical particles; extrusion granulation can produce columnar particles. The possible influence of particles of different shapes on the follow-up work should be estimated.

5. The mechanical strength of the particles obtained by powder agglomeration and shot peening is weak. If high strength particles are needed, they need to be strengthened by pressing or sintering or roasting, and the binder with high strength should be selected for extrusion molding
6. The porosity and density of pellets are closely related to the strength. Some extrusion granulation processes can better control the porosity and density to meet the needs of some applications.

7. Wet granulation and dry granulation need expensive solvent, and drying after taking medicine may cause solvent loss. Some Synergetics may be sensitive to solvent and not suitable for wet granulation, and some materials may recrystallize into different shapes during drying, and wet granulation is not suitable for processing toxic chemicals and other hazardous materials.
8. Space limitation, such as extrusion method, can obtain higher production capacity with smaller devices, while other methods require larger space to install equipment.

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The granulator of organic fertilizer equipment is an essential machine in the organic fertilizer equipment. Only by doing a good job of maintenance in normal use can its service life be longer. So how to carry out routine maintenance?

1. Check the working condition of each component.

2. Check the organic fertilizer granulator for loose parts.

3. Check the bearing oil temperature to ensure that it is within the normal range.

4. Check that the parts are complete and that they are not worn.

Daily maintenance of organic fertilizer granulator:

1. Firstly, the dirt and sundries on the outside of the granulator are removed, all bearings are cleaned and lubricated, and the friction surfaces are covered with anti-corrosion agents such as paint, black oil and waste engine oil;

2. For the organic fertilizer granulator placed in the open air, those parts which are easy to deform should be leveled or erected to eliminate the factors causing deformation. If there is spring support, the spring should be relaxed;

3. When not working, the parts easy to rust or damage in the organic fertilizer granulator, especially the motor, reducer, conveyor belt, drive chain, should be removed and stored indoors, and separated according to the machine category to prevent deformation or damage caused by mutual extrusion.

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The organic wastes such as livestock manure and other organic wastes are mixed with fermentation agent and auxiliary materials (the moisture content is 50-60%), and they are sent to the front end of the fermentation tank by forklift truck (1 / 8 of the original empty tank front end or 1 / 8 of the pool front end vacated after pile turning).

The thickness of fermentation materials in the tank is 1.5-1.6 M. the forced ventilation of high-pressure fan and the oxygen provided by the material contacting with the air during pile turning are used for continuous aerobic fermentation The fermentation period is 7-8 days.

Under the action of longitudinal and transverse walking mechanism, the scraper of multi tooth plate structure conveyor with an angle of 45 degrees with the bottom of the tank will continuously and gradually pick up the fermentation materials and transport them to the highest point along the bottom of the tank, and then throw them down to make them pile up again and produce certain displacement.

After turning twice a day, the whole process of continuous aerobic fermentation was completed. The daily fermented materials (1 / 8 of the daily treatment capacity) are transported away from the end of the fermentation tank with a forklift truck.

The space vacated at the front end of the fermentation tank is supplemented with new fermentation materials, thus forming a continuous fermentation process. The materials out of the pool are piled into material piles and stored, and the secondary fermentation (10-15 days) is carried out to further decompose and remove some moisture.

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Groove fermentation equipment mainly refers to groove type organic fertilizer composting machine. Groove type overturning and throwing machine is a kind of equipment matching with fermentation tank. The top of both sides of the fermentation tank is equipped with rails, and the tipper can run back and forth on the track.

Generally, one machine with multiple tanks is equipped for the tank type tipping machine. The transfer of the tipping machine between the fermentation tanks can be realized by the transfer machine. The trough type tipping machine is mainly composed of frame, overturning device, walking mechanism, cable drum device, electric control system, etc., and is mainly driven by electric power.

The tank fermentation system has the advantages of small space occupation, high composting depth, fast temperature rise and large treatment capacity. In the process of tank fermentation, the state of medium temperature high temperature medium temperature high temperature alternation can be maintained and guaranteed, which can effectively shorten the fermentation period.

A device for adding bacteria is set up on the tipping machine, which can spray evenly and proportionally in the fermentation process. At the same time, the ventilation pipe can be laid at the bottom of the tank to increase the ventilation capacity. There are also equipment using electricity, no exhaust pollution, odor and water seepage can be effectively controlled. The trough tipper is suitable for fine and large-scale production, which is beneficial to production management and production cost control.

The trough tipper can be improved in the aspects of walking safety, reliability of tipping system, adaptability of composting materials and automation of operation. Production of high efficiency products, stable and reliable operation, solid and durable, even flip, by the market praise of the machine.

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1. Add excipients:

About 30-70% of high-carbon materials, such as sawdust, sawdust, bagasse, straw powder and rice husk powder, are added to cow manure. It can also be fermented directly with faeces (however, the water content and the porosity and air permeability of feces should be adjusted).

2. Usage and dosage:

0.05% – 0.2% (total weight of fermentation materials), and it is recommended that the temperature should be above 5 ℃. The dosage can be adjusted according to different materials, environmental temperature, moisture content and other conditions.

3. Moisture adjustment:

The moisture content is controlled at 50% – 60%, and the materials are agglomerated without water drops by hand, and they are scattered when they are released.

4. Stack height:

When the stacking height is 0.8-1.5 m, and the ambient temperature is below 15 ℃, cover with film or straw curtain, and uncover the covering when the internal temperature rises to 25 ℃. When the temperature of the stack rises to 60 ℃, it will be overturned once a day. If the temperature exceeds 65 ℃, it needs to be overturned several times. The height should not be less than 80cm and the ambient temperature should be above 15 ℃. In winter, we should try to raise temperature and ferment.

5. Maturity mark:

When the temperature of the stack was reduced, the material was loose, there was no original odor of the material, and there was a slight ammonia smell, and white hyphae were produced in the heap.

Cattle manure is rich in nutrients, organic matter content is 24% – 27%, nitrogen content is 0.7% – 0.8%, phosphorus content is 0.45% – 0.6%, potassium content is 0.3% – 0.6%. It is one of the very good raw materials for organic fertilizer production. The finished product organic fertilizer is suitable for the geological improvement of alkaline soil and barren land, and has a good effect on increasing crop yield.

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Granular organic fertilizer is now widely used in the market, whether it is directly applied in the field, or used as a fertilizer, mixed fertilizer production, are more extensive.

The production process of granular organic fertilizer is diversified. Disc granulation is a more widely used production method now, and it is also a relatively early granulation method. This kind of granular organic fertilizer production method consumes a lot of energy, because the disc granulation requires too much water in the raw material, (50% – 60%) because the moisture is too high, this will cause a certain load on the equipment, and the raw material is easy to be pelleted in the disc adhesion, the direct impact is the yield, and quality of the decline.

Agitator granulator is a kind of equipment developed by Agricultural Machinery Research Institute based on years of experience in organic fertilizer processing equipment design and production. It is used for granulating various organic fertilizers after fermentation, breaking through the conventional granulation process of organic fertilizers. Before granulation, the raw materials need not be dried. After the raw materials are crushed, spherical particles can be directly processed, which can save a lot of energy. The organic content is 100% to realize the granulation of pure organic fertilizer. The organic micro particles can be inlaid with each other and grow up under certain action.

When granulating, there is no need to add adhesive. The particles are solid and can be screened after granulation. The material moisture of this granulator is only about 20% – 40%, which greatly reduces the energy consumption for our later drying treatment. Especially for some raw materials that are not easy to granulation, such as sheep manure, pig manure, etc., the raw materials with more crude fiber and unable to be granulated by disc granulation can be well pelletized.

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Manufacture of organic fertilizer is an extensive procedure that exposes the machines to risks. Therefore, a seller who understands this will invariably offer you a warranty to shield your small business from unexpected financial losses. While making comparisons, delete all suppliers lacking this provision on your list.

As the rest will offer you one, go for the type with a more extended period. One trick about this provision that could seem insignificant is that it influences the kind of machinery you will definitely get. A firm offering an extended period will rarely have customers revisit with complaints.

There are actually different types of raw material applied in the creation of organic fertilizer, consequently using separate machines. Prior to making as being a decision, it is important to comprehend your organization needs in-depth. An example includes cow dung, manure, and industrial sludge, among others. Not all machines can employ these elements.

Therefore, according to your specialization, select a device tailored to the current work. Most of the machines may be found in the appearance of a line, thinking about the several processes involved. If your business is diverse, it is possible to request help from experts. They are going to assist you to choose a combination that can work efficiently plus timely.

Choosing an organic fertilizer production machine could be very tiresome, yet not using the above tips. Will not be quick to create a decision but alternatively spare sufficient time and energy to make comparisons of the available sellers.

When you plan to put together an organic fertilizer factory you really sure that you have the proper equipment for the job. You might need a variety of machines to quicken the method and make sure that your fertilizer factory starts making profits as fast as possible. Please read on to learn some of the top machines you have to create your fertilizer factory.

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When you have not found a fast compost turner at an affordable price yet, keep searching on line. This is why a lot of the advertisements can be found. They are necessary for both small, and large businesses that are planting crops upon an annual basis. You can also use these for small gardens for those who have one. This can ensure you will save on your purchase and produce more compost than previously. Make absolutely certain that this temperature inside of the drum remains that 65°C or less to ensure the microorganisms can get the job done. Now you realize how to find these composting machines, you will find one for an affordable cost.

Why People Choose Wet Granulation Equipment Within Their Organic Fertilizer Production Business?

For those who have an organic fertilizer production business, you might want to use wet granulation equipment most importantly others. This can be a thing that you might like to consider doing with your own business. This is due to of how efficient these machines work in contrast to the people which are primarily dry. As generally everyone knows, moisture plays a huge role in the production of organisms that can help disintegrate composting material. If you are considering producing more fertilizer in a efficient way, listed here are reasons why you really should use wet granulation equipment.

What Is Granulation Equipment?

This can be equipment which is used for the purpose of making certain particle adhesion comes about when granules are fully drive. It is far from a great deal water, but a granulating fluid, that provides a binding agent that can raise the particulate material’s size. This is among one of the various techniques that this kind of product might be produced. Each machine will probably be made for producing primary powder materials and those that represent the finished product.

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The roller extrusion granulator plays a crucial role in compound fertilizer granulation factory. It can also make organic fertilizers pellets cheaply and affordably. The device can be used to produce compound fertilizers of high, medium, and low concentration. The reason most people have embraced this is due to from the properties that make it unique.

Some of these properties include being able to consume low energy, its reasonable design, and compact structure. It offers also adopted the advanced technology, which increases its efficiency in fertilizer granulation. The machine has additionally adopted the eugenic formula without drying as well as produces fertilizer utilizing the room temperature. It  employs renewable energy which is necessary for sustainability.

The appliance may be divided into two parts, the part that is responsible for granulation as well as the part that accounts for extrusion. The goal of extrusion is to make certain that the air involving the particles is squeezed over to allow enough distance for interaction forces to do something.  In the extrusion process, the dry materials are condensed into hard materials under pressure. This process utilizes the intermolecular principle.

Following the dry materials are already converted into hard and caky deposits, another process that follows may be the granulation which transforms the caky material into granules. This is accomplished utilizing the rollers. The space found involving the rollers is generally adjustable to ensure that the usage of materials can also reach 87%.

The advantage of the roller extrusion granulator is that it can operate under normal temperature and still yield an increased granulation ratio.The device alone does an excellent job when it comes to fertilizer granulation. However, you have the choice to compose other fertilizer making machines, to generate a full production line with continuous working capacity.

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