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Principle of making organic fertilizer composting

Organic manure compost turner is very important in the composting process, which has an important impact on the organic manure maturity and subsequent process. The composting principle of organic manure compost turner is to use the aerobic fermentation principle of organic manure composting, and use the organic manure compost turner to sprinkle the raw materials in the composting process, so that the raw materials can fully contact the oxygen in the air, so that the composting process can be fully fermented.

This is also the reason why organic fertilizer enterprises cannot process organic fertilizer without organic fertilizer compost turner. Judging from the maturity of organic fertilizer, the composted organic fertilizer is dumped by the compost turner to achieve harmless treatment, and the yield of organic fertilizer is higher.

organic fertilizer large fermentation pot

organic fertilizer large fermentation pot

Five features of fertilizer composting machine:

1. Mixing function in raw material conditioning. In order to adjust the ratio of carbon to nitrogen, pH and water content of raw materials, some auxiliary materials should be added. The main raw materials and various auxiliary materials roughly piled together in proportion can be stirred by the compost turner to achieve the purpose of quenching and tempering.

2. Adjust the temperature of raw material stack. During the operation of the compost turner, the raw material aggregates are fully contacted and mixed with the air, and a large amount of fresh air can be contained in the material pile, which is conducive to the active production of fermentation heat by aerobic microorganisms.

groove type fertilizer composting equipment

groove type fertilizer composting equipment

3. Improve the permeability of the feedstock stack. The dumping system can process the material into small lumps, making the thick and dense material pile fluffy and elastic, forming appropriate porosity.

4. Adjust the moisture content of the raw material stack. The suitable moisture content of raw material fermentation is above or below 55%, and the moisture standard of finished organic fertilizer is below 20%.

5. Realize the special requirements of composting process. For example, the crushing of raw materials, giving a certain shape to the raw material pile or realizing the quantitative displacement of raw materials, etc.

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Importance of Choosing Suitable Fertilizer Granulating Machine

First of all, choose a reasonable type of organic fertilizer granulator. From the perspective of classification, organic fertilizer granulator is divided into organic and inorganic fertilizer combination granulator, organic fertilizer special granulator, disc granulator, drum granulator, roller extrusion granulator and so on. Although so many granulators are fertilizer granulators, their functions are different.

From the function point of view, the organic and inorganic fertilizer combination granulator is a multi-functional organic fertilizer granulator, which can be used for the granulation of organic fertilizer, inorganic fertilizer and compound fertilizer. It has the advantages of both the special granulator for organic fertilizer and the drum granulator. The particles are round and the density is moderate.

The special granulator for organic fertilizer was born for the purpose of making organic fertilizer. It has great advantages in making organic fertilizer granules.

The rotary drum granulator was used for the granulation of inorganic fertilizer in the early stage, and it can also be used for the granulation of organic fertilizer after transformation, but it has certain limitations compared with the special granulator for organic fertilizer.

The disc granulator, like the drum granulator, was initially used for the production of fertilizer granules. After transformation, it can be used for the granulation of organic fertilizer. However, due to the fluffy nature of organic fertilizer granules, the density of organic fertilizer granules produced by the disc granulator is lower and the density is lower.

Roller extrusion granulator, most people call it potash fertilizer granulator, mainly used for the granulation of potash fertilizer, phosphate fertilizer, etc. There are also granules used for making organic fertilizer, but the density of the extruded organic fertilizer granules is relatively high, which is not the preferred product for making organic fertilizer.

Most people can choose a reasonable type of organic fertilizer granulator from the above machines. But each type of granulator is also divided into several models, which are mainly classified according to the capacity.

Website: https://fertilizergranulatormanufacturer.com/

Eight key points of organic fertilizer equipment in daily production

1. The bearings in the equipment carry all the loads of the machine, so excellent lubrication has a great influence on the bearing life.
2. Lubricating oil has a direct impact on the service life and operation rate of organic fertilizer production equipment. Therefore, it is necessary to clean the lubricating oil required to be written, and the sealing is necessary to be outstanding. The primary oil filling place of this machine is rolling bearing, roll bearing, all gear movable bearing and sliding plane.
3. The tyre of new equipment is easy to loose, so it is necessary to check frequently.
4. Always pay attention to whether the operation of all parts of the machine is normal.
5. Pay attention to check the wear degree of easily worn parts and replace worn parts at any time.
6. Dust and other debris should be removed from the underframe plane of the movable equipment of organic fertilizer production equipment, so as to avoid that the movable bearing can not move on the underframe when the machine encounters materials that cannot be broken, resulting in serious accidents.


7. Pay attention to lubrication and maintenance of organic fertilizer equipment in production. Organic fertilizer itself is formed by the residual limbs of animals and plants or their metabolites, that is, the metabolites of manure and urine. It is also rich in nitrogen, phosphorus and potassium elements, which can provide good nutrients for the makers, and most of these elements can be well absorbed to help the crops grow better. Now organic fertilizer has the characteristics of pollution-free, do not worry about polluting the land, better realize the sustainable production of agriculture. Therefore, we should pay attention to the maintenance of organic fertilizer equipment in the process of using organic fertilizer equipment to ensure the maintenance of all lubrication links of organic fertilizer equipment.
8. Therefore, the fermentation link of the organic fertilizer equipment is also very important, so we should pay attention to the maintenance of each link of the organic fertilizer equipment, the regular inspection of each part and the regular replacement of the bearing, so as to ensure the long-term use and stability of the organic fertilizer equipment.

Fertilizer Making Fertilizer Supplier: https://fertilizergranulatormanufacturer.com/

How to choose a reliable fertilizer prodcuing equipment supplier?

Organic fertilizer granulator equipment is an important part of commercial organic fertilizer and large and medium-sized organic fertilizer processing line. Because the organic fertilizer processed into granules is not only convenient for storage and transportation, but also has many advantages such as water and fertilizer conservation.

These benefits affect the enthusiasm of organic fertilizer production and processing enterprises to purchase organic fertilizer granulator equipment. According to the vision of the professional and technical personnel of the organic fertilizer granulator, it is necessary to inspect the manufacturer, observe the particles, and test the machine. Specific experience is as follows:

  1. First of all, it is necessary to investigate the output of organic fertilizer granulator equipment and the ability of organic fertilizer granulator manufacturers to produce the machine independently.
  2. Familiar with the model and size of organic fertilizer granulator. The output is directly related to the size of the equipment. The larger the equipment type, the higher the output.
  3. Depending on the production and processing equipment, outdated equipment precision will affect the normal production of equipment and product quality.
  4. To inspect the equipment manufacturer of organic fertilizer granulator, we should not only look at the finished machine, but also look at the material, size, size, bearing, etc. used for parts.
  5. Compared with the industry experience, it also depends on whether it is a manufacturer. Don’t be fooled by unscrupulous vendors to become “middlemen” with high prices and low quality.
  6. Look at the after-sales service of the organic fertilizer granulator equipment manufacturers. The organic fertilizer processing is a long-term processing process, and the after-sales service is very important.

7 Vulnerable Reasons of Organic Fertilizer Equipment

1. Running in wear: This is a common normal wear of organic fertilizer equipment. At the beginning of friction between new friction surfaces, the wear rate is faster. After reaching a certain extent, the actual contact area between friction surfaces increases, the unit pressure decreases correspondingly, and the wear rate also decreases.

2. Bonding wear: when a material of friction surface is too light, contact pressure is too high, lubrication condition is too poor or temperature is too high.

3. Fatigue wear: this occurs more on the friction surface with rolling friction, which is manifested in the crack surface on the friction surface of the parts, resulting in the metal surface falling off. The main reason is that the contact pressure of the surface material exceeds the compressive limit strength due to the compression, elastic extension and cold and hot effect.

chain plate type compost turner for large scale

chain plate type compost turner for large scale

4. Corrosion wear: the friction surface is oxidized and deteriorated due to the continuous infiltration of water vapor, chemical gas or oxide. Generally, it is oxidation wear and chemical corrosion wear.

5. Relatively speaking, one of the factors that easily cause the wear of organic fertilizer equipment is dust. Organic fertilizer equipment in operation and discharge, in fact, will produce a certain amount of dust, if not timely cleaning and maintenance, dust will enter into the equipment, such as the various joints, day by day, more and more, the friction of the equipment joints will be greater, and even cause the accumulation of bacteria, thus causing certain corrosion to the equipment, affecting the performance of the equipment. Therefore, we require the staff to check and maintain the equipment while using the organic fertilizer equipment.

4-wheel type windrow compost turner

4-wheel type windrow compost turner

6. In the process of organic fertilizer operation, our staff also need to pay attention to the lubrication of the equipment connection. The long-term use of the equipment is a severe test for the equipment lubrication. Once stuck, the friction of the equipment will increase, only high lubrication will provide good power support for the operation of organic fertilizer equipment, and the staff should form a good habit of cleaning and maintaining the equipment regularly.

7. In addition, we need to pay special attention to the motor friction, otherwise it will affect the use effect of organic fertilizer equipment, staff need to pay attention to check the operation of the motor at all times. Especially before the load operation, the circuit of the motor should be checked. If it is damaged, it should be renewed immediately to ensure normal operation.

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Selection of Organic Fertilizer Crushing Machine

Organic fertilizer material crusher is the crushing process equipment of organic fertilizer production line. There are many types of organic fertilizer material crusher, such as vertical and horizontal, but the main function is high humidity material crushing. The selection of organic fertilizer material crusher mainly considers the output, discharge and dust reduction. The effect of organic fertilizer processing line should also be considered. According to the actual situation, to buy shredder.

Most of the organic wastes used in the facilities of organic fertilizer production equipment are perishable substances, so in the collection and transportation stage, even if the closed carrier is used, odor will be generated when unloading in the raw material storage and storage places.

Vertical Fertilizer Material Crushing Machines

Vertical Fertilizer Material Crushing Machines

In addition, odors and dust will be generated in raw materials, auxiliary materials, composting sites, and platforms between fermentation facilities where trucks go in and out. Although rice husk, sawdust and other auxiliary materials will not produce odor, they will produce dust in the process of unloading raw materials.

In addition, when using the grinder to crush the rice husk, the process of moving the rice husk to the storage tank, around the grinder, and when the crushed rice husk is transported, dust and water vapor will also be produced. In the process of crushing and pruning, if the shearer is used, no dust will be produced, but if the high-speed rotary crushing and air conveying are used for crushing and pruning, a considerable amount of dust and noise will be produced.

In the agricultural organic fertilizer production equipment, when all kinds of raw materials are put into the mixer, especially when the compost return material with small water content and the mixed raw materials are discharged, the odor and dust will also be produced.

 

How Can You Make Cattle Manure Get Better Disposal?

In case you are accountable for a large number of cattle, chances are you have a large amount of cattle manure that is produced consistently. Whether you might have balls, cows, or a combination of both, there will be plenty of manure that you can use for many different reasons. In many instances, this may naturally return in the soil, but there are many savvy people who can convert this into something far better. Disposing of cattle manure does not have to become costly procedure. Actually, you could make money, as well as improve your land, by converting it into a form of fertilizer that can be used easily. The Countless Uses Of Cattle Manure Cattle manure can be used several different reasons.

Firstly, it could be tilled into the soil. Second, you might like to create piles of to be able to produce a compost pile, allowing you to have fertilizer to spread down the road you plant again. Finally, you might want to consider converting this into pallets. You can do this having a pelletizing machine. These could be expensive, however, if you work with companies that produce them regularly, you save money as well as get access to among the best ones available. Where to find Pelletizing Machines These are generally machines that will take the manure, and thru certain processes, convert that into pallets which can be stored.

These may also be sold to the people that are interested in obtaining this material for a multitude of reasons. Typically, it is for any large farm which will be planting different kinds of crops. Regardless, you may create them, store them, plus sell them so long as you are using a great pelletizing machine. Is It The Very Best Consumption Of Manure This is actually one of several better purposes of manure. Should you not take advantage of the manure, plus it had not been put into the soil, it may compromise being able to provide good results for your personal crops. This is why converting this into pellets is really the best way to produce what you require, sell the remainder, and store exactly what is leftover for at a later time.

There are several farms that happen to be quite small that can still take advantage of this process to create fertilizer which is useful. In the end, if you absolutely have entry to a substantial amount of cattle manure, you understand what your options are. Disposing of cattle manure is one thing that can be done in a wide variety of ways. As you now are aware of the different strategies which can be used, you might like to consider converting them all into pellets. By doing so, it will save you money, and in addition generate more revenue by selling the things you have left over. Cattle manure can be discarded in all of these ways, yet, if your goal is to preserve it as long as possible, consider considering pelletizing machines which are very economical.

Application Skills of Straw Crushing Machine

The common straw crushers are corn straw crusher, branch crusher, peanut shell grinder and so on. It is material crushing equipment in organic fertilizer processing and feed processing. Moreover, the utilization rate of straw crusher in various fields is very high, just like the straw crusher in fertilizer processing, it is not only useful in the early stage of livestock manure treatment, straw, mushroom residue and other auxiliary materials crushing.

Application skills of straw crusher:
(1) The machine should be fixed on the ground and can be fixed with cement. If the working place needs to be changed frequently, the crusher and motor should be installed on the frame made of angle steel.

(2) After installation, carefully check whether the machine is firmly installed. Whether the motor shaft and pulverizer shaft are parallel, at the same time, check whether the drive belt tightness is appropriate.

(3) Before starting, rotate the rotor by hand to check whether the operation is flexible and normal, whether there is collision in the casing, whether the rotation direction of the rotor is correct, and whether the lubrication of the motor and crusher is good.

(4) Do not change the belt wheel of the grinder frequently, in case the speed is too high or too low.

(5) After the machine is started, it should be idled for 2 to 3 minutes before feeding.

(6) When working, the machine should feed evenly. If there is noise, the temperature of bearing and body is too high or the material is sprayed out, the machine should be shut down immediately for inspection and troubleshooting.

(7) Before crushing, the staff should carefully check the materials to prevent the metal, stone and other hard objects from entering the crushing room and causing accidents.

(8) When feeding, the staff should stand on the side of the straw crusher to prevent being hurt by the anti ejected debris. When crushing long stalks, hands should not be held too tightly to prevent them from being brought in.

(9) Stop feeding before shutdown, and cut off the power supply after the materials in standby are cleared. Cleaning and maintenance should be carried out after shutdown.

(10) After 300 hours of operation, the bearing must be cleaned and the oil must be changed; when loading the oil, it is better to fill 1 / 3 of the bearing seat gap, not more than 1 / 2. When the machine is stopped for a long time, the drive belt should be removed.

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Notes on Using Fertilizer Drying Equipment

Equipment plays an important role in the processing of organic fertilizer. However, due to various reasons, there will be blockage, working environment, dust removal, physicochemical and other factors in the operation of organic fertilizer drum dryer, which affect its normal processing and production. It is also necessary to start from these aspects of the drying effect to ensure the smooth operation of the equipment. It is mainly reflected in the following aspects.

1. Precautions for solving the blockage of organic fertilizer dryer
In the process of organic fertilizer equipment dryer work, if the phenomenon of blockage will seriously affect the production efficiency of the manufacturer, so we should deal with the blockage in time, and the company will teach you how to do a good job in prevention.
1: the quick opening structure of the dryer was adopted, and the positioning of the dryer was made by card;
2: adopt air pressure or compound dryer, which has the dual functions of air dryer and pressure dryer;


2. Solve the working environment and installation precautions of organic fertilizer drum dryer
Attention should be paid to the following problems when installing organic fertilizer dryer equipment:
At first, the best installation environment for industrial dryer is dry, ventilated and clean working environment, good working environment and key factors to prolong the service life of drying equipment.
Secondly, installation should strictly refer to the manufacturer’s instructions for the installation content of the step-by-step operation.
At last, when there are problems in the installation, the manufacturer should be contacted as soon as possible.

3. Precautions for equipment maintenance of organic fertilizer dryer
Organic fertilizer drum dryer equipment is easy to be corroded due to its frequent treatment of corrosive materials, so it must be well maintained. The dryer of organic fertilizer equipment is composed of flat plate, cylinder and welding parts. The anticorrosion methods of dryers in different parts and different uses are different.

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How to make solid organic materials into fertilizers?

With the development of economy and the improvement of people’s living standards, the discharge of solid waste is increasing day by day, and the solid waste treatment and disposal technology for the purpose of solid waste reduction, recycling and harmless is also in the process of diversified development. Among them, composting technology has become one of the key technologies for solid waste recycling.

In agricultural production, there are problems such as excessive application of chemical fertilizer and insufficient application of organic fertilizer, resulting in agricultural environmental pollution and poor quality of agricultural products. In the modern development of ecological agriculture, it is of great significance to make full use of the existing solid waste, especially the organic waste rich in organic matter and a certain amount of nitrogen, phosphorus, potassium and other nutrients to develop bio organic fertilizer technology.

The effect of organic fertilizer

1.1 to improve soil environment and fertility, the application of organic fertilizer can increase the content of soil organic matter and supplement the nutrients needed by plants. Humic acid is formed after the organic matter is decomposed by microorganism, which can improve the soil structure and increase the content of beneficial microorganisms in the soil. In addition, soil organic matter directly affects soil fertility, water retention, thermal insulation, buffering and aeration.

1.2 improve the soil micro ecological environment, give full play to the advantages of microorganisms. The bio organic fertilizer with functional bacteria contains some beneficial bacteria, such as nitrogen fixing bacteria, silicate bacteria, phosphate solubilizing microorganisms, photosynthetic bacteria and pseudomonas bacteria, which changes the structure of soil microecosystem, enhances the ability of nitrogen fixation, phosphorus solubilization, potassium release, etc., and can give full play to the advantages of various functional microorganisms crop rhizosphere bacteria balance, inhibit the series of pathogens, and then enhance the ability of crop resistance to pests.

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