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The construction of the organic fertilizer production line is related to many aspects. Manufacturers often encounter many problems when building organic fertilizer production lines. I don’t know how to choose the machines needed in each link and how to produce organic fertilizer with high quality and high price. Let me explain to you how to build an organic fertilizer production line correctly.

Generally speaking, the production of organic fertilizer can be divided into four major steps: fermentation-crushing-granulation-drying-packaging. These necessary steps also have more extended procedures, such as stirring, cooling, screening, and coating.

How the customer chooses an organic fertilizer production line often depends on the raw materials needed to make organic fertilizer. For example, in the crushing process, different crushers are selected according to the water content of the raw materials. Usually, we should use a semi-wet material pulverizer to crush the raw materials with higher water content. If it is dry material, such as dry cow dung and sheep dung, we can use a vertical grinder to crush it. In the granulation process, we recommend different types of granulators according to the fiber size of the raw materials. We usually use discs or drum granulators for finer fiber raw materials, such as chicken manure. The coarser fiber materials use flat film extrusion granulator, such as cow dung, straw and so on. In the drying process, if the budget is sufficient, we often recommend that customers install a cooler after the drying process, which is mainly to prevent the agglomeration caused by overheating of the particles. In the later stage of granulation, there are also optional processes such as coating and polishing. These are all procedures for “beauty” for the finished product, making the granules more beautiful, neat and attractive.

large scale wheel type compost turning machine

When we produce pig manure organic fertilizer, the first equipment we need is the fermentation turning machines, and it is also an indispensable equipment in the organic fertilizer fermentation process. There are many types of pig manure compost turning machines, and of course the prices are different. The factors affecting prices are mainly these aspects.

• Manufacturer

Manufacturer factors will lead to certain price differences. Generally, large and powerful manufacturers are more standardized when manufacturing equipment. In order to build a good user reputation for their own enterprises, they are often more cautious when selecting raw materials and the quality of raw materials will be screened to a certain extent. . The pig manure compost turner machine produced is of better quality, low failure rate and good use effect. But the price is often a bit more expensive than some second-rate small factories, because small manufacturers are likely to work hard on the cost of raw materials in order to reduce costs and increase competitiveness.

• Different methods of fermentation equipment

Fermentation methods of organic fertilizers are divided into three categories, windrow-type fermentation, trough-type fermentation, and fermenter fermentation. The fermentation equipment used in each fermentation method is different. The strip type fermentation uses a self-propelled compost turning machines, the trough type fermentation uses a trough type compost turner machine, and the fermentation tank fermentation uses a special organic fertilizer fermentation tank. The prices of the three are generally the most expensive fermentation tanks, followed by self-propelled fermentation, and trough fermentation is the cheapest and most commonly used.

• Hourly output of equipment

After determining the fermentation method, the selection must be narrowed down to a certain category. Then you have to choose specific equipment specifications based on your predicted annual output, such as trough turning machines, with widths ranging from 3 to 10 meters. The larger the output, the larger the size of the equipment you choose. The price of pig manure turning machine under 5 meters is 5,000-8,000 dollars, and the price of more than 5 meters is more expensive 8,000-17,000 dollars. Therefore, the final equipment price is determined by production capacity and output.

As mentioned above, we have a certain understanding of the price of pig manure composting turner machines. In summary, when selecting equipment, we must find a strong manufacturer. There will be a certain guarantee in terms of equipment manufacturing technology and quality, so as to avoid cheap and expensive equipment. There are a lot of troubles, and then we must determine the fermentation method and output to choose a suitable pig manure turning machine.FPC swine manure compost turner will be your best choice.

The turning depth of the chain plate turning machine is 1.8-2 meters, and the turning depth of the general rake-tooth turning machine is 0.6-1.5 meters. The chain plate turning machine occupies a small area and is more efficient.

Equipment advantages of chain plate turning machine: this chain type turning pile mixer has the advantages of high crushing efficiency, uniform mixing, thorough pile turning, and long moving distance. New type chain plate compost turning machine has compact structure and advanced technology. It uses some beneficial microorganisms to promote the rapid decomposing of organic waste such as livestock and poultry manure. It adopts unique pond continuous aerobic fermentation technology to make organic waste. The materials are quickly decomposed, dewatered, sterilized, and deodorized to achieve the purpose of harmlessness, resource utilization and reduction treatment, low energy consumption, and stable product quality.

Installation and commissioning of chain plate type stacker machine.

• After all the parts of the chain conveyor equipment are installed and assembled, we need to fix the conveyor chain plates in place to ensure that the legs, columns, and platforms of the conveyor are fixed with chemical anchors. This step is very important. The work is safer only when the equipment is relatively stable, so we must carry out this work well.
• After the last step of the chain conveyor is completed, we should not slack, but also check all the bolts in general, do a thorough fixation to ensure that each screw is fixed. If there is a screw that we do not fasten well, it may cause safety hazards.
• The axis of the chain conveyor, the drive roller and the reversing roller must be vertical to the vertical center line of the frame, otherwise it cannot rotate flexibly, so these three items must be checked clearly , This is also a very important one.
• The chain conveyor should check the tension of the conveyor chain. If the tension to be checked, we need a set of data. The tension should be 1% to 1.5% of the captain. In the meantime, this is more appropriate. We need to keep this data well. If it is out of this range, we have to adjust it in time.
• The chain conveyor has a rope pull switch to be installed on one side of the equipment, and a steel wire rope should be connected between the two switches, and the tightness can be adjusted by yourself.
• There is also a switch on the chain conveyor, which is a deviation switch, which can be installed on both sides of the head and tail, and it is also installed in pairs. The specific position can be according to the instructions.

There many organic compost turner machine in FPC. Welcome to our  website for ideal fermentation machine. https://www.fertilizerplantcost.com/chain-plate-type-compost-turner/

The construction scale of general organic fertilizer production line configuration is generally 5000 tons-100,000 tons per year. It is necessary to comprehensively consider local resources, market capacity, and market coverage.

What is the cost of fertilizer production equipment?

The equipment investment scale and product selection plan of the manure organic fertilizer production line need to be formulated according to the following conditions: raw material resource characteristics, local soil conditions, local planting structure and main crop varieties, and comprehensive consideration of local resources, market capacity, and market coverage radius. Generally, small new factories can produce 10,000 tons (1.5-2.5 tons/hour), 20,000 tons (2.5-3.5 tons/hour), and 30,000 tons (4.5-6 tons/hour) per year. Medium-sized factories are producing 3- 50,000 tons, large factories are producing 50,000-100,000 tons per year. The investment scale and the design of the production line plan need to be formulated according to the characteristics of raw material resources, local soil conditions, local planting structure and main crop varieties, factory site conditions, and the degree of automation of production.

What configurations of the organic fertilizer production line can I buy?

The manure organic fertilizer production line has three configurations: high, medium and low. Large fertilizer plants must adopt a complete set of production configurations, and the appearance and nutrient content of the finished products can meet the market requirements, and they have a greater advantage in the promotion of finished organic fertilizers. The low-to-medium configuration organic fertilizer production line is suitable for small and medium-sized fertilizer factories. The sales scope of finished organic fertilizer is limited to nearby areas. Some processes in the organic fertilizer production process need to be completed manually.

How do I select the fertilizer machines according to the amount of raw materials?

If the daily production of animal manure exceeds 5 cubic meters, and the maximum amount does not exceed 10 cubic meters, you can purchase simple facilities, mainly mobile turning  machines (turning machines), shredders and other facilities, and the cost of investment facilities needs 15,000 to 45,000 USB. Yuan. If the daily production of livestock and poultry manure exceeds 10 cubic meters, more equipment is recommended. Generally, an investment of 45,000 to 90,000 USB is required, and a complete set of equipment may cost more than $150,000.

What production site is suitable for my organic fertilizer production plant?

Generally, planning principles of site selection: close to raw materials, convenient site transportation, good infrastructure, try to use the original buildings, reduce the scale of investment, increase the efficiency of capital use, and give full play to the demonstration function of the project. Stay away from residential areas and choose down vents; adapt measures to local conditions, arrange compactly, and make use of abandoned land as much as possible: separate living areas from the factory site and maintain environmental sanitation.

Belt conveyor is a common equipment used for continuous conveying of goods. There are two types of belt conveyors, fixed and mobile, which are mainly used for loading, unloading, handling and conveying goods or materials. It is the most basic equipment in the manufacturing process of organic fertilizer, which can connect various machines and transport materials. Belt conveyor deviation is one of the common faults in the operation of belt conveyor. There are many reasons for this, including structural design, installation and commissioning. When solving the deviation problem, it needs to be handled flexibly according to the situation.

Harm of belt conveyor deviation

The deviation of belt conveyor means that the conveyor belt deviates from the normal center position to one side of the transmission drum. In this case, if not corrected in time, the edge of the conveyor belt and the frame will rub against each other, and the conveyor belt will wear or even tear over time. In case of serious, the production of nitrogen, phosphorus and potassium fertilizer will stop working, affecting the production efficiency.

Causes of belt conveyor deviation

The reason for belt conveyor deviation is that the forces on both sides of the conveyor belt are unbalanced. If the tension at both ends of the belt is in a balanced state, it is not easy for the newly installed and debugged belt conveyor or the worn old belt conveyor to deviate.

There is a reversing roller at the head and tail of the belt conveyor, which is installed at the head and tail respectively. The head roller is installed and positioned, the central axis is perpendicular to the frame, and the tail roller is equipped with a lead screw as a tensioning device. The perpendicularity between the idler and the frame can be adjusted by adjusting the nut position on the lead screw until the final belt conveyor operates normally.

Organic fertilizer is the main fertilizer to improve crop quality and reduce environmental pollution. The organic fertilizer production line realizes the transformation of high-quality organic fertilizer by reprocessing manure, straw, agricultural wastes and other agricultural wastes.

The heavy use of chemical fertilizer has led to the decrease of soil organic matter content, the serious land consolidation, the increase of crop diseases and the serious yield reduction. Organic fertilizer has no pollution and high fertility in agricultural production and use. Organic fertilizer is the main fertilizer used in agricultural production, which has the characteristics of long-term and lasting effect, activating land, promoting plant growth and increasing yield. Organic fertilizer production line mainly transforms waste into organic fertilizer through fermentation composting and granulation.

Fermentation composting is the first step of organic fertilizer production line. Fecal straw was put into fermentor for high temperature fermentation. After high temperature treatment, bacteria, insects and eggs were removed from compost. The organic matter after fermentation is sent to the equipment of organic fertilizer production line for granulation. Combined application of organic fertilizer and chemical fertilizer can complement each other and improve fertilizer utilization rate.

Chemical fertilizer is a quick acting fertilizer with high nutrient content, less composition and fast release, while organic fertilizer is a long-term fertilizer with high nutrient content but low relative content and slow release. In order to maintain the self-sustaining of nutrients and soil fertility, and strengthen the recycling and reuse of soil nutrients, in the organic fertilizer production line, organic fertilizer and chemical fertilizer can be combined to make organic-inorganic compound fertilizer, which can complement each other. The combination of fertilizer efficiency is more conducive to the absorption of crops, providing nutrients for crops and improving fertilizer utilization rate.

Using two in one organic fertilizer granulator, various organic fertilizers and chemical fertilizers can be mixed and granulated to produce high-quality organic fertilizer. Our factory has designed a large output organic fertilizer production line. The organic fertilizer production line mainly includes two in one granulator, ball mill, drum screening machine, vertical crusher, double shaft mixer, rotary dryer, rotary cooler and packaging machine. Through the deep processing of these equipment, organic matter can become high-quality organic fertilizer.

More details, go to https://organicfertilizerplants.com/

Application of organic fertilizer throughout the year can renew or improve soil organic matter, improve soil physical and chemical properties, and significantly improve soil quality. With the rapid development of modern agriculture, fertilizer is essential. Fertilizer granulation plant sxfp will share with you the key points of rational use of organic fertilizer.

The advantage of organic fertilizer is that it contains a variety of nutrients, including a lot of micronutrients, and contains a lot of organic matter, vitamins and other active substances. The rational use of organic fertilizer should pay attention to the following points:

Pan Granulation Compound Fertilizer Production Line

Long term application of organic fertilizer can renew or increase soil organic matter, improve soil physical and chemical properties, and significantly improve soil quality. However, the disadvantage is that the nutrient content is low, and the nutrient form is mainly organic. It needs to decompose soil microorganisms gradually and transform them into the form of plant absorption and utilization. Because of the low nutrient supply intensity, it is difficult to meet the requirements of rapid growth cycle of high-yield crops. To use good fertilizer, the manufacture should choose a quality fertilizer granulation machine supplier, which will be the first and foremost thing.

In the process of organic fertilizer production, we should not only consider the characteristics of various organic fertilizers, but also consider the application of appropriate fertilizers. That’s what SXFP ALWAYS DO.

Rotary Drum Granulato for npk fertilizer pelleting

In terms of livestock manure, the amount of this organic fertilizer is very large. With the rapid development of livestock and poultry industry, livestock and poultry industry develops rapidly. If animal manure is not treated and applied scientifically, it will not only cause the loss of vegetables, fruit trees, tobacco, tea, potatoes and other economic crops, but also worsen the agricultural environment.

New Type Organic Fertilizer Production Line

Therefore, in the production of cash crops, it is necessary to fully develop and rationally use organic fertilizer. Because the main characteristic of organic fertilizer is that its nutrient content is higher than other organic fertilizers, the carbon nitrogen ratio (C / N) is relatively narrow, usually between 6 and 10.

Therefore, some crushed rice straw was added to form a mixed organic fertilizer, and then other NPK fertilizers were added and granulated by a double roll granulator. In this way, we can clean the environment and ensure the quality and safety of fruit and vegetable products. The application of organic fertilizer can partly replace the supply of nitrogen and phosphorus in crops, thus reducing the application of fertilizer and improving the utilization rate of fertilizer.

Assembling of Vermicompost and Natural Compost. Beneficial Interest in Natural Characteristic Plant Supplement Industry.

Vermicompost

Vermicompost is the result of the decay procedure utilizing different types of worms, generally red wigglers, white worms, and different night crawlers, to make a blend of breaking down vegetable or nourishment squander, bedding materials, and vermicast. Vermicast is the finished result of the breakdown of natural issue by worms. Vermicomposting is a sort of fertilizing the soil wherein certain types of worms are utilized to improve the procedure of natural waste transformation and produce a superior finished result.

Vermicompost, or castings, is worm compost. Worm castings are considered by numerous individuals in agriculture to be extraordinary compared to other soil alterations accessible. The supplement substance of castings is relies upon the material taken care of to the worms- – and worms ordinarily feed on exceptionally nutritious materials, for example, nourishment waste and fertilizers. Vermicompost (vermi-fertilizer, permaculture) is the result of the deterioration procedure utilizing which is utilized to evacuate natural issue, pathogens and oxygen request from wastewater or straightforwardly from dark water of flush toilets.

Vermicompost is the result of the composting utilizing different types of worms, normally red wigglers, white worms, and different night crawlers, to make a heterogeneous blend of disintegrating vegetable or nourishment squander, bedding materials, and vermicast, additionally called worm castings, worm humus or worm excrement, is the finished result of the breakdown of natural issue by a worm. These castings have been appeared to contain decreased degrees of contaminants and a higher immersion of supplements than do natural materials before vermicomposting. Vermicompost, or vermiculture, regularly utilizes two types of worms. Kind of Vermicompost: – Africa Night Crwlers Vermicomposting, Lumbricus Rebellus Vermicomposting, Others.

Vermicompost is the finished result of the breakdown of natural issue by certain types of night crawler. Vermicompost is a supplement rich, natural manure and soil conditioner. The way toward delivering vermicompost is called vermicomposting. It is the excreta of night crawler, which is wealthy in humus. Worms eat cow fertilizer or ranch yard excrement alongside other homestead squanders and pass it through their body and in the process convert it into vermicomposting.

Natural Fertilizer

Natural composts are composts gotten from creature matter, creature excreta (fertilizer), human excreta, and vegetable issue (for example fertilizer and yield buildups). Normally happening natural composts incorporate creature squanders from meat preparing, peat, fertilizer, slurry, and guano. Natural fertilizers are common items utilized by ranchers to give nourishment (plant supplements) for the yield plants. There are various natural fertilizers like barnyard excrement, green excrements, manure arranged from crop deposits and other homestead squanders, vermicompost, oil cakes, and organic squanders – animal bones, butcher house deny.

Natural compost is a blend of rotted natural issue. It is normally made by social event plant material, for example, leaves, grass clippings, and vegetable strips and creature squander into a heap or container and letting it break down with the assistance of worms, parasites or microbes.

There are three kinds of natural excrement creature, green, and wood remains. Utilizing a portion of each will give your nursery the most ideal soil and develop the best vegetables.

On the off chance that you have a natural nursery, you should realize that there is no compelling reason to utilize compound manures for bother control (natural composts versus substance composts). At that point you will realize that there is a decent measure of characteristic manures that we can use for this reason. Today we show you the five most utilized natural manures and its advantages for our trees:

Manure as a natural compost

Manure is natural issue that has been decayed and reused as a compost and soil revision. Fertilizer is a key fixing in natural cultivating.

At the easiest level, the way toward fertilizing the soil just requires making a load of wetted natural issue known as green waste (leaves, nourishment waste) and trusting that the materials will separate into humus following a time of weeks or months. Present day, efficient fertilizing the soil is a multi-step, firmly observed procedure with estimated contributions of water, air, and carbon-and nitrogen-rich materials.

Manure is wealthy in supplements. It is utilized in gardens, finishing, cultivation, and farming. The manure itself is valuable for the land from numerous points of view, including as a dirt conditioner, a compost, expansion of essential humus or humic acids, and as a characteristic pesticide for soil.

Espresso as a natural manure

Espresso utilized as a manure isn’t actually another thought. Numerous planters add espresso beans to compost heaps where it breaks down and blends in with other natural issue to make some incredible supporting soil.

Commercial Espresso beans are around 2 percent nitrogen by volume, nitrogen being a significant part for developing plants. Fertilizing the soil grounds presents microorganisms that separate and discharge the nitrogen as it raises the temperature of the heap and helps in executing weed seeds and pathogens. Prepared espresso additionally contains quantifiable measures of magnesium and potassium, which are building hinders for plant development too.

WOOD Debris as a natural compost

Wood debris is a phenomenal wellspring of lime and potassium for your nursery. Not just that, utilizing remains in the nursery likewise gives huge numbers of the follow components that plants need to flourish. However, wood debris manure is best utilized either softly dissipated or by first being treated the soil alongside the remainder of your fertilizer. This is on the grounds that wood debris will deliver lye and salts on the off chance that it gets wet. In little amounts, the lye and salt won’t cause issues, yet in bigger sums, the lye and salt may consume your plants.

VERMICOMPOST as a natural manure

Vermicompost is the item or procedure of fertilizing the soil utilizing different worms, normally red wigglers, white worms, and different night crawlers, to make a heterogeneous blend of deteriorating vegetable or nourishment squander, bedding materials, and vermicast, additionally called worm castings, worm humus or worm fertilizer, is the finished result of the breakdown of natural issue by a night crawler. These castings have been appeared to contain decreased degrees of contaminants and a higher immersion of supplements than do natural materials before vermicomposting.

Containing water-dissolvable supplements, vermicompost is a fantastic, supplement rich natural manure and soil conditioner.

EGG SHELL as a natural manure

Whenever you split a couple of eggs to make breakfast or a prepared decent, don’t hurl away the shells. On the off chance that you garden, the supplements found in eggshells give a not too bad and economical wellspring of manure for your plants. In contrast to manufactured composts, when you use eggshells in your nursery, you don’t need to stress over going over the edge. Remember that eggshells alone won’t give satisfactory sustenance to plants.

Plants need calcium to flourish. Calcium enables the plants to build up a solid cell structure. Calcium insufficiency is noticeable in youthful plants, on the grounds that the leaves are contorted or have dark spots. In fruiting plants, for example, tomatoes, an absence of calcium is clear when the organic products create bloom end spoil, or a slim, dull spot on the base of the natural product. An extra advantage of eggshells in the nursery is that bigger shell pieces help dissuade slugs.