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FPC crawler-type compost turner equipment is a kind of large-scale windrow fermentation machine, with full hydraulic operating system, tie-rod steering wheel operation, crawler type walking, sturdy and durable, strong power, large output, strong dumping ability, hydraulic lifting of the turning drum adjustment, high degree of automation, simple operation and easy to master. It is a professional turning equipment for the aerobic fermentation of organic materials into organic fertilizer.

Performance characteristics

The ground stacking fermentation mode is currently the most economical fertilizer mode for civil engineering and human resources. The materials need to be piled into long strips, and the materials are stirred and broken regularly by the compost turner, and the organic matter is decomposed under aerobic conditions. It also has the function of crushing, which greatly saves time and labor, greatly improves the production efficiency and product quality of the organic fertilizer plant, and greatly reduces the cost. When the compost turning machine is working, it can effectively mix sludge, viscous chicken manure and other materials with strains and straw powder evenly. Create a better aerobic environment for the fermentation of materials. Not only is it much faster than deep tank fermentation, but it also effectively prevents the generation of harmful and odorous gases such as hydrogen sulfide, amine gas, indole, etc. during the fermentation process, which meets environmental protection requirements

Working principle

Bio-organic fertilizer composting machine is a bio-organic fertilizer that uses the principle of oxygen-consuming fermentation to produce environmentally friendly and soil-improving bio-organic fertilizer from poultry manure, agricultural waste, sugar factory filter sludge, sludge, domestic garbage and other pollutants. It can achieve one-day temperature rise, 3-5 days deodorization, sterilization (can completely kill eggs, bacteria, etc. in the feces), and seven days to become fertilizer. It is faster and more efficient than other mechanical fermentation methods. Some auxiliary facilities can also be added according to customer requirements, such as automatic sprinkling devices.

Click here to find out more information about the crawler type compost turning machine. https://www.fertilizerplantcost.com/crawler-type-compost-turner/

What Is the Principle of Making Organic Fertilizer by Self-Propelled Turning Machine?

The self-propelled compost turning machine adopts hydraulic transmission, adopts domestic advanced high-power diesel engine, four-speed operation, and controllable turning width, which can effectively combine the crushing, mixing and stirring of bio-organic materials to provide a better aerobic environment for the fermentation of materials.

Introduction to the operation steps of the self-propelled turning compost machine

• Mix the straw, manure and fermented organic fertilizer bacteria liquid and stir evenly;
• Pile up the mixed materials and cover them with straw mats. Please note that the organic fertilizer fermentation is aerobic fermentation, and there is no need to build a completely sealed factory building or a large covered roof.
• Adjust the water content, and the humidity of the mixture should be 40%-50%. The judgment method is: knead the mixture into a ball without dripping, and then loosen it to disperse.
• Automatically advanced turning machine turns and mixes. Usually, it needs to be turned over on the third day of fermentation. If you need to match the corresponding fermentation auxiliary materials during the fermentation, you can sprinkle the starter of the fermented organic fertilizer to help the fermentation; the same operation can be carried out on the seventh day until the fermentation is completed; usually, the decomposition of the organic fertilizer can be 10-15 Finished in days.

Advantages of self-propelled turning compost machine

• The design concept of ergonomics, mechanical substitution of labor, and people-oriented emphasizes human-machine coordination, simplifies operating procedures, and improves the overall safety of product design.
• Product intelligence has begun to take shape. Self-propelled turning compost machines, as the main equipment type for fermentation turning compost operations, must adapt to the increase in costs brought about by the rapid increase in labor costs, and realize intelligence under the impact of new technologies, new processes and new requirements.
• Pay attention to the processing and production of product details, which inevitably requires improving the overall stability and quality of the product. How to make the self-propelled turning machine stand out in the future competition? So quality is the lifeline of the product. Only through the continuous improvement of product quality, the coordination of people and equipment, and the continuous optimization of product details, can the self-propelled trigger adapt to the needs of organic fertilizer processing plants under the new form and improve user experience.

FPC produces two types of self-propelled compost turner machines. They are crawler type compost turner and movable compost turner. Click this link to get more information about this fermentation machine. https://www.fertilizerplantcost.com/self-propelled-compost-turner/

Compared with the traditional trough-type compost turning machine, the large-scale wheel type compost turning machine has a new breakthrough in the problem of the turning span. From the perspective of energy saving, the wheel type turning machine is highly efficient. The energy-saving transmission mechanism drives two large-diameter turning wheels. Therefore, the wheel type-type turning and machine can turn organic materials without dead ends. The FPC wheel type fermentation machine is equipped with an adjustable speed displacement trolley to complete the large-span tipping operation with low energy consumption.

The hydraulic lifting system of the wheel type compost turner machine can automatically lift the turning plate to ensure that the equipment can move without obstacles. In addition, the supporting fully automated electrical control system further ensures that the equipment is easy to operate, safe and stable, and different models can be customized according to customer needs.

Compared with the traditional trough-type compost turner machine, the 20-meter large-span wheel type compost turning machine greatly saves space. It has no dead ends, wide turning range, deep turning depth, uniform turning, and high turning efficiency. The wheel type trough type turning machine is suitable for aerobic fermentation and can be used in conjunction with solar fermentation chambers, fermentation tanks and moving machines. It can be used with the moving machine to realize the function of one machine with multiple slots. It can be used for continuous discharging and batch discharging with the matching stale grains, with high efficiency, stable operation, firmness and durability. The control cabinet is centrally controlled, which can realize manual or automatic control functions. The shovel is sturdy and durable, and has certain functions of breaking and mixing materials. The limit travel switch plays a safety and limit function.

FPC manufactures many specifications of wheel type compost turner machine for organic fertilizer production customers. Welcome to our official website to get efficient organic fertilizer fermentation machines. https://www.fertilizerplantcost.com/groove-type-compost-turner/

Overview of powdery organic fertilizer equipment

Powder organic fertilizer equipment is one of the traditional organic fertilizer production equipment. Powder organic fertilizer is relatively easy to produce. The main production process is to produce semi-finished products through traditional fermentation of livestock and poultry manure, and then crush it to reach 30-40 mesh, and the moisture content reaches 30%, organic matter reaches 30%, and total nutrients reach 5% or more. If the total nutrients are not up to the standard after fermentation, some chemical fertilizers of nitrogen, phosphorus and potassium can be added appropriately. Therefore, the equipment for producing powder organic fertilizer is relatively simple.

What are the main powdered organic fertilizer equipment？

According to the production steps of powder organic fertilizer, the main equipment is mixer, composter, and crushing equipment, but such a simple design is relatively simple and requires more labor. If you want to have a high degree of mechanization, the detailed part of the subdivision is more re-examined, that is, after the first fermentation and the second fermentation, the organic raw materials are directly loaded into the multi-functional silo with a forklift, and the multi-functional silo is broken by mixing and then loaded. Screener, the under-screen material of the screener reaches 30-40 meshes and then is directly transported to the powdery organic fertilizer packaging machine for packaging finished products. The relatively large materials in the screener are crushed by the semi-wet material crusher and returned to the silo.

Production technology of powder organic fertilizer

The production technology of powder organic fertilizer mainly masters these key points. One is to combine several high-nitrogen organic raw materials and several high-carbon organic raw materials according to the formula standard of organic fertilizer fermentation, that is, carbon to nitrogen ratio, carbon to phosphorus ratio, and carbon to nitrogen ratio. Potassium ratio, PH value, moisture, and strains are mixed in proportion. The mixed forecast is directly pushed into the fermentation tank with a forklift for 10-12 days of aerobic fermentation. This process is a high-temperature fermentation process. After the fermentation process is completed, the aging process is carried out, that is, the second fermentation, the second fermentation. It takes 10-12 days. This process belongs to low-temperature fermentation. After the second fermentation is completed, the purpose of maturation is basically achieved. The purpose of these two processes is to decompose the macromolecular materials of organic raw materials into small molecular materials that can be absorbed and utilized by crops, which can also be said to be the process of transforming the organic state into an effective state. The fermented organic raw materials are tasteless, have a refreshing color and lower viscosity. After these two processes are completed, the following crushing-screening-packaging is completed, and the entire powder organic fertilizer production is completed.

FPC has been engaged in fertilizer production line design and installation over 15 years. Welcome to our official website to get customized fertilizer production line.

The organic fertilizer production process is a combination of organic fertilizer production equipment for producing organic fertilizer particles. It takes chicken manure, cow manure, pig manure and sheep manure as the main raw materials, adds a certain amount of nitrogen fertilizer, phosphorus fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate and other substances, and ferments with rice bran, yeast, soybean meal and sugar under the action of sulfuric acid for a certain time.

A complete organic fertilizer production line shall include fermentation system, crushing system, mixing system, screening system, conveying granulation system, drying system and other supporting equipment.
Fermentation system: the commonly used equipment are trough turnover machine and plate chain turnover machine.

Crushing system: the equipment includes vertical crusher and horizontal crusher.
Mixing system: the equipment has disc mixer and horizontal mixer. The horizontal mixer can fully mix the materials and improve the uniformity.

Pan Granulation Compound Fertilizer Production Line

Screening system: the equipment includes drum screen and vibrating screen.
Conveying system: the equipment includes bucket elevator and belt conveyor.

Granulation system: This equipment refers to different types of fertilizer granulators. We produce disc granulator and new organic fertilizer granulator. The disc granulator has the advantages of convenient operation, low cost and high cost performance.

Drying system: the equipment is equipped with drum dryer. After the wet materials enter the drum dryer, the materials are fully contacted with the hot air through the rolling of the dryer, so as to speed up the reduction of material humidity, and the dried materials are discharged from another inclined angle.

The commonly used equipment is automatic packaging scale.

A good organic fertilizer production line can produce more than 100 tons per day, which can meet the needs of the local market. Now the country is also vigorously promoting the use of organic fertilizer. The market prospect of all organic fertilizer is broad, and it is a good choice to invest in this industry. We are a leading manufacturer of organic fertilizer and compound fertilizer equipment in China. The equipment we produce is safe and reliable, and the perfect after-sales service makes you worry free. If you have any needs, please contact us.

More details, welcome go to https://fertilizerplantequiment.com/how-much-does-an-organic-fertilizer-plant-cost/

China is a big consumer of chemical fertilizer. The production of chemical fertilizer consumes a lot of resources, such as coal and electricity, causing serious damage to the environment. At present, the country is accelerating the transition to green energy development.

Using fertilizer granulator to produce granular organic fertilizer can effectively improve soil and soil nutrients, protect the environment, and bring huge social benefits.

What are the characteristics of the organic fertilizer production line? This is a short summary:

Pan Granulation Compound Fertilizer Production Line

1. Organic fertilizer has wide applicability. It is suitable for manure, sludge, straw, charcoal and other coarse fiber organic fertilizer. It can be granulated directly when the moisture is about 30%.
2. The granulator of organic fertilizer production line has the advantages of low operation cost, no need of drying, crushing and other processes, high ball formation rate and high survival rate of biological bacteria.

Process characteristics of Zhengzhou sx in one organic fertilizer production line
The process flow of organic fertilizer production line generally includes: batching, mixing, granulation, drying, cooling, packaging, etc.
The equipment layout design is reasonable, which effectively reduces the energy consumption. The whole set of equipment has high stability and low maintenance cost. The granulation rate of organic fertilizer production line is very high. It can produce various concentrations of organic fertilizer and compound fertilizer.
Zhengzhou SX organic fertilizer production line can meet the requirements of customers, can meet the production capacity of 10000 to 100000 tons of equipment. It uses non drying room temperature process to produce molding and granulation, with high efficiency and low investment.

More detailed info, go to https://www.wastetofertilizer.com/fertilizer-granulation-plant/

The reason of wear of the shell of double roller granulator
Zhengzhou SX professional technicians will analyze the reasons for the wear of the roller shell on the compound fertilizer production line on the roller granulator

1. raw material moisture, pH

The roller sleeve is made of stainless steel. It reacts strongly with the pH value of the substance. Improper moisture and pH of the material will cause acid-base corrosion on the roller surface and damage the roller surface.

2. material factors

Roller extruder mainly deals with dry powder materials. Due to the different hardness of the material, uneven forces will be produced during extrusion and ball formation, which will increase the wear of roller skin. From the perspective of material factors, the other factor is the uniformity of the raw material particle size. Different sizes of raw materials also lead to uneven force and wear of roller sleeve.

3. feed uniformity coefficient

The center of the axis of the parallel bar of the extruder is parallel to the surface of the roll skin. If the feed is seriously uneven, one end feeds more and the other end is fed less, it will cause uneven force at both ends of the roller, increase the friction between the roller and the material, and cause the roller to wear.

Measures to reduce the wear of the roller shell in the compound fertilizer production line of the roller extruder:
In the process of pelletizing of the roller extrusion granulator, the roller skin is inevitably worn.

However, if used properly, it can effectively reduce the wear of the roller skin, thus extending the service life of the roller skin. According to the above factors, the following aspects can reduce the wear of the granulator.

1. for materials with high moisture content and high pH value, inspection and adjustment shall be carried out.

2. roller material, it is very necessary to select the cylinder cover with good material, wear resistance, torsion resistance and corrosion resistance.

3. in order to supply working materials, the uniformity of feed must be controlled to avoid wear caused by uneven axial force of roller.
Effective maintenance is an important means to reduce wear.

In conclusion, the damage factors should be avoided in the daily operation of the compound fertilizer production line from to the roller extruder. Therefore, manual and conventional use can reduce the wear of the pelletizing roller of extruder, prolong the service life and reduce unnecessary waste.

The organic compost production line is a streamline production operation, which is mainly composed of a new type of organic compost granulator. Each of them is important.

Especially in the production process, the idler determines whether the production is running effectively. Traditionally, there are production lines using organic compost equipment. These characteristics add luster to people, and people generally know what kind of performance they have.

large scale wheel type compost turning machine

Bio compost production

Animal manure and other raw materials undergo fermentation and decay, and animal manure and other raw materials undergo fermentation and decay.

However, chicken manure is a good choice, bio organic compost production will be used for animal manure.

Due to different materials, the production process and structure of mixing vessels will be different. Therefore, it can be divided into steel mixing equipment, enamel glass mixing equipment and lining mixing equipment.