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The organic fertilizer making equipment should be well maintained in the daily use, so as to extend the service life. Let’s look at the maintenance tips of the organic fertilizer pelletizer equipment.

Cow Manure Granulation Machine

• Keep the granulation work site clean. After each use of the organic fertilizer granulation equipment, the bottom should be removed to remove the granulation leaves and residual mortar inside and outside the granulation pot, and clean the mortar and debris scattered or splashed on the organic fertilizer equipment. , Wipe clean the exposed processing surface of the organic fertilizer granulator equipment, paint it with anti-rust paint, and put on the corresponding protective cover to prevent the second intrusion of dust.
• The organic fertilizer producing machine has no external refueling holes, and gears and worm gears are lubricated with special grease for the equipment. The upper gear and the lower gear should be added with triple butter once every season. When refueling, the cover of the dynamic gear box and the cover of the transmission gear can be opened respectively. Weihua oil should be dripped into the sliding surface of the supporting gear box and the hinged joint of the bracket frequently. The worm gear box and bearings have been filled with transmission grease before leaving the factory, but the gearbox machine should be cleaned after each year of use, and all protective lubricants should be replaced.

complete organic fertilizer production line

• Always pay attention to the operation of the organic fertilizer production machine, there should be no serious abnormal noise, and there should be no metal friction sound. If an abnormality is found, it should be stopped immediately and inspected. It can be used after troubleshooting. For the corresponding reason, the machine cannot be started. If there is metal friction sound, check the gap between the granulation pot and the granulation leaf of the organic fertilizer granulator equipment.
• When renewing the granulating pot or granulating leaves of the organic fertilizer pellet equipment, the working gap should be re-measured every time, and the adjustment should be made several times, and it can be used only after it meets the standards.
• If the organic fertilizer machine cannot be operated by pressing the program controller, check the power supply voltage, whether the power plug socket, connection plug socket, etc. are normal, and check the internal fault of the controller.

People who are engaged in agriculture and breeding industry know that fertilization with unripe cow manure has low effect and can cause damage to the rhizomes of crops. Fermented cow dung has high fertilizer efficiency.

Cow dung organic fertilizer production line

If cow dung is made into organic fertilizer, the fertilization effect will be even better. Because cow dung contains a lot of nutrients needed for crop growth, processing and utilization can not only reduce the pollution of cow dung to the environment, and solve the problem of manure treatment in farms, it can also be a good profitable project. If a cow produces about 30-40 kg of excrement per day, a cattle farm with 500 cows can build a small organic fertilizer production line. So what are the production processes of cow dung organic fertilizer, let’s briefly introduce it next.

organic fertilizer large fermentation pot

Fermentation: Add organic solid waste such as straw, wood chips, etc. with moisture content of less than 60% to fresh cow manure, and mix it as an auxiliary material with microbial fermentation inoculants to regulate moisture, aeration, and carbon-nitrogen ratio. The water content of cow dung is controlled at about 68%, and it is fully decomposed, sterilized, deodorized, and dewatered through fermentation equipment. The moisture content of the decomposed material is generally in the range of 30-35%.

Ingredients crushing and mixing: Ingredients crushing and mixing use the ingredient bin to pass the composted materials, and other additives and other raw materials in a certain proportion through the material crusher and horizontal mixer for crushing, proportioning and mixing.

Cow Manure Granulation Machine

Granulation: Use an organic fertilizer granulator to make granules of the treated cow dung.

Screening: The granular material output from the granulation forming system has a certain difference in particle size and needs to be screened and classified. It is recommended to be equipped with an automatic material return system to screen out unqualified large and small particles, convey them through a belt elevator, and send them to the granulator to continue granulation after re-pulverization, which helps to improve the continuous operation capacity of the production line.

Drying: Use organic fertilizer drying equipment to further remove moisture from the material and solidify it to reach the standard moisture content of organic fertilizer.

Cooling: The cooler cools the granular material, which helps the granule storage and quality.

fertilizer single bucket packing machine

Packing: The cooled granular materials are transported into the finished product warehouse through the bucket elevator. Granular materials can be quantitatively weighed and packaged through automatic packaging scales.

Advantages of cow manure organic fertilizer: cow manure organic fertilizer will also add a lot of organic matter to your soil. By mixing this compost into the soil, you can increase the moisture retention capacity of the soil. This reduces moisture, because the roots of the plant can use extra moisture and nutrients when needed. Welcome to leave comments.

Generally speaking, the use of livestock and poultry manure and industrial waste is 150,000 tons, and the annual production of finished organic fertilizer is about 100,000 tons. What are the configurations of the large-scale livestock and poultry organic fertilizer production line with an annual output of 100,000 tons?

Pig Manure Compost Fertilizer Production Line

Large-scale livestock and poultry organic fertilizer production lines with an annual output of 100,000 tons include: forklift feeder, trough type turner, vertical crusher, drum screening machine, dynamic batching machine, granulator, round thrower, dryer, Cooling machine, coating machine, automatic quantitative packaging scales. Users can customize the appropriate configuration according to their own needs.

Each type of production line has its own characteristics. What kind of organic fertilizer is suitable for what kind of organic fertilizer equipment is needed. For example, the disc and rotating gear production line must be equipped with a dryer and cooler, and use hot air to make the organic fertilizer. Dry, and then use a cold air exhaust system to cool the organic fertilizer, so that the hardness of the particles will be better.

Pan Type Fertilizer Pelletizing Machine

The angle of the granulating disc of FPC disc granulator adopts an integral arc structure, and the granulation rate can reach more than 93%. The pelletizing tray is equipped with three discharge ports, which is convenient for intermittent production operations. The reducer and the motor are driven by flexible belts, which can start smoothly, reduce the impact force of the buffer, and improve the service life of the equipment. The bottom of the pelletizing disc is reinforced with multiple radiant steel plates, which is durable and never deformed. Heavier, thicker, and sturdy base design does not require anchor bolts to fix, and runs smoothly. The main gear of the granulator adopts high frequency quenching, and the service life is doubled. The granulation surface plate is lined with high-strength glass fiber reinforced plastics, which is anti-corrosive and durable.

The organic fertilizer granulator is the main mechanical facility for granulating the fermented organic fertilizer. There are also a wide variety of organic fertilizer granulators. The well-known ones are extrusion granulators, disc granulators, drum granulators, roller extrusion granulators, flat film granulators, and so on. So how do we distinguish them in our work?

Rotary Drum Fertilizer Granulating Machine

The drum granulator is suitable for organic and inorganic materials. In addition, the equipment is easy to operate, flexible in work, and convenient to maintain.

The disc granulator relies on water spray to granulate, because the granulation rate can reach more than 93%. The pelletizing tray is equipped with three discharge ports, which is convenient for intermittent production operations, greatly reduces labor intensity and improves labor efficiency.

Double Rolloer Granulator for NPK Compound Fertilizer Plant

The particles of the extrusion granulator can be directly bagged. The extrusion granulator is also suitable for metallurgical material particles, refractory material particles, and mineral powder particles. There is no need to add drying equipment when designing an organic fertilizer production line. The investment of the extrusion granulator is small, and the effect is quick, with an annual output of 10,000 to 100,000 tons.

New Developed Goat Manure Compost Pellet Machine

The roller extrusion granulator is a granulating equipment. It is produced by the non-drying process, one-time molding, and the output is 1-1.5 tons/hour and 1.5-3 tons/hour. The organic fertilizer granulator has low investment, quick effect and good economic benefits.

Although there are many types of organic fertilizer granulators, each has its own unique function, and the output will increase if combined with supporting production. After everyone understands these differences, there should be some changes in the use of organic fertilizer granulators.

Self Propelled Windrow Compost Turner For Sale

• Manure compost turner machine: industrialized fermentation treatment of organic solids such as animal manure, domestic garbage, sludge, and crop straws. The equipment fully ferments the uniformity of fermented materials. So that the front of the fermentation tank can be freely put in or taken out of the fermentation method, and wastes such as feces can be retained for a long time.

high moisture materials cruhser effect

• The wet material crusher is a professional crushing equipment for crushing high humidity and multi-fiber materials. Using high-speed rotating blades, crushed fibers have good particle size, high efficiency and high energy. The semi-wet material crusher is mostly used in the production and processing of organic fertilizer, and it has a good effect on crushing raw materials such as chicken manure and sodium humate.

mixng machine

• The mixer has fast mixing speed and good uniformity. It can mix and add 30% viscous materials with liquid. There are two oppositely rotating paddles and rotors when it is working. Because the blade has multiple special angles, it can be mixed quickly and effectively regardless of the shape, size and density of the material. The bottom opening door is adopted for fast unloading speed and less residual quantity.

Pig Manure Granulation Machine

• The organic fertilizer granulator is a molding machine that can make materials into specific shapes. It is widely used in the production of organic fertilizer, bio-organic fertilizer and other fields. According to the structure and working principle, it can be divided into double roller extrusion granulator machine, disc-type granulator, and round shaping granulator machine, new organic fertilizer granulator, etc. For organic fertilizer made from cow dung, we recommend a new type stirring tooth granulator.

Chicken Manure Dryer

• Rotary dryer is mainly composed of rotating body, lifting plate, transmission device, supporting device and sealing ring. Diameter: φ1000-φ4000, length depends on drying requirements. One of the traditional drying equipment is a cylinder that is slightly inclined to the horizontal. The material is added from the higher end, and the high temperature and hot flue gas flows into the cylinder side by side with the material. As the cylinder rotates, the material is due to gravity. Run to the lower end. A copy board is installed on the inner wall of the cylinder to pick up and sprinkle materials. In the process of falling, the material is broken into fine particles by the dispersing device, which increases the contact surface between the material and the airflow, so as to increase the drying rate and promote the advancement of the material. The dried product is collected from the lower part of the bottom end.
• The rotary cooler can reduce the moisture content while cooling to a certain temperature, reduce labor intensity, and increase output. The drum type cooler is driven by the main motor to drive the belt and pulley, which are transmitted to the driving shaft through the reducer, and installed on the driving shaft. The split gears on the upper gear mesh with the large ring gear fixed on the body and work in opposite directions.

Customized Fertilizer Screening Machine in ShunXin

• The drum screening machine adopts a combined screen, which is convenient for maintenance and replacement. The machine has a simple structure, convenient operation and stable operation. The drum screening machine is mainly used to separate the finished product and the returned material, and can also realize the classification of the finished product, so that the finished product is evenly classified.

fertilizer granules coating machine

• The granular fertilizer coating machine is composed of screw conveyor, mixing tank, oil pump, main engine, etc., with powder dusting or liquid coating process, which can effectively prevent the agglomeration of compound fertilizer. The main machine adopts polypropylene lining or acid-resistant stainless steel.

fertilizer single bucket packing machine

• The fertilizer packaging machine is mainly composed of material import, feeding mechanism (gate), weighing hopper, bag clamping mechanism, frame, suction port, pneumatic system, sensor, control box, conveying and sewing mechanism, etc.
• Conveyor: Configure belt conveyor, bucket elevator or screw conveyor according to the actual needs of customers.

The organic fertilizer production line with an annual output of 5,000 tons is a small organic fertilizer production line, and its configuration includes: fermentation turning machine, grinder, granulator, dryer, and screening machine. If necessary, automatic packaging machines, etc. must be prepared. These equipments are generally indispensable. In fact, these equipments have different preparation parameters and different specifications, such as pelletizers, disc type pelletizers, and new types of pelletizers. The same is true for other equipment, of course, there are differences in prices, so everything depends on your specific situation. What you need, we can customize different equipment according to your needs. A small organic fertilizer production line has low investment cost and is easy to use. It can not only meet the needs of local fertilizers, but also meet the needs of surrounding markets.

Detailed description of the configuration of the production line with an annual output of 5,000 tons of organic fertilizer pellets:

1. Fermentation composting turner machines: directly put the materials into strips, and use a wheeled compostturning machine to ride on the pile for fermentation. Using tank fermentation, you need to build 1-5 fermentation tanks with a width of 3 meters and a length of 40-60 meters according to your production scale. The fermented product is continuously put into the fermentation tank, and the groove turning compost machine is used for fermentation, which can achieve the purpose of water regulation, uniform stirring, deodorization and dehumidification. In this way, a lot of labor can be saved, and the purpose of being fully decomposed can be achieved.
2. Crusher: The large debris and stones in the sieved organic fertilizer are separated and crushed, so that it is beautiful and can ensure the quality of the product.
3. Granulator: After crushing and mixing the material, it is granulated.
4. Drying machine: drying and cooling the manufactured particles.
5. Screening machine: sieving the fermented organic fertilizer to separate the bulk and debris fibers inside, which is convenient for the next step of crushing, granulating and packaging of semi-wet materials.
6. Packing machine: granulate organic fertilizer particles for direct packaging and sales.

In a whole set of organic fertilizer production line, granulation is a key process in the whole production process. The productivity of the organic fertilizer granulator, the strength and shape of the granules produced directly affect the quality of the product.

Rotary Drum Fertilizer Granulating Machine

Among the many organic fertilizer production enterprises, the most used organic fertilizer granulation equipment includes drum granulator, extrusion granulation machine and disk granulator machine. Among the three granulation methods, the disc granulator is more suitable for the granulation of organic-inorganic compound fertilizer, and the effect is more ideal. The disc granulator is mainly composed of granulation disc, spray system, transmission device, bracket and so on.

Pig Manure Granulation Machine

During production, the powder raw materials are conveyed by the belt conveyor to the granulation disc in the disc granulator, and the rotating disc with an inclination of 50° rotates the animal material. When the material is brought to a certain height, under the action of its own gravity and inertial force, it breaks away from the disc and slides down along the arc-shaped trajectory to complete the rolling required for granulation. At the same time, the liquid injected by the spray system will be evenly sprayed on the rolling materials to agglomerate them into granules, thus completing the entire granulation process. According to the principle applied in this granulation process, we can call it agglomerate granulation process. With the continuous addition of raw materials, the manufactured particles fall across the edge of the disk under the action of centrifugal force and fall into the belt conveying equipment below.

Double Roller Powder Granulator

As an old model, the disc granulator has experienced the test of various materials, but any equipment has advantages and disadvantages. With the diversification of raw materials, organic fertilizer equipment manufacturers are constantly developing new granulation equipment. In the production of ordinary organic fertilizers, there is a new type fertilizer stirring tooth granulator, which has high production efficiency and good product quality. In terms of organic-inorganic compound fertilizer, there is also a new type compound fertilizer granulator, which is improved on the basis of the stirring tooth granulator, but it has solved the problem of material sticking to the wall. It’s also very beautiful. The diversification of raw materials has promoted the diversification of organic fertilizer granulation equipment. Only by purchasing equipment suitable for your own materials can the whole set of organic fertilizer equipment be effective.

The organic fertilizer granulator requires materials and moisture during the production process. How to add water for good pellet production, how to make the granulator faster and more efficient, the proportion of water added is very important. Next, let me talk about the addition of water to the granulator.

fertilizer rotary drum granulator

In the production process of organic fertilizer granulator, the material is required to have viscosity. Some raw materials are relatively loose after fermentation and it is not easy to pelletize. Some water or binders must be added to increase the viscosity of the materials. The organic fertilizer equipment disc granulator and the rotary drum type fertilizer granulator adopt agglomeration granulation method. During the granulation process, water or binder is added to ensure that the material can be granulated smoothly. The new organic fertilizer granulator adopts wet granulation, and the materials after fermentation can be directly granulated without other processes. The double roll press pelletizer is produced by a non-drying room temperature process, which is suitable for granulating materials with relatively low viscosity or relatively low water content.

Pig Manure Granulation Machine

If the water content of the material is too high, you can add some relatively dry materials in an appropriate amount to neutralize the water content. If the water content is too low, add water in an appropriate amount to facilitate granulation.

Double Roller Powder Granulator

The new organic fertilizer granulator is an organic fertilizer granulating equipment that continues to be updated and reproduced with the development of agriculture, technological improvement, and diverse needs. The new organic fertilizer wet granulator can realize the selection of materials. As long as the various organic substances after effective fermentation can be granulated by the new organic fertilizer granulator, the limitations and obstacles of the traditional process are broken. Moreover, it is not necessary to stop the processing, crushing and drying tasks of the raw materials before granulation, and can directly realize the batching processing and direct granulation. It not only saves a small amount of labor input, but also realizes the effective reduction of costs, but also realizes the improvement of task efficiency, which is convenient and fast, and the effect is satisfactory. The new organic fertilizer granulator also achieves a higher organic content, realizing the exclusive manufacturing of pure organic fertilizers.

The emergence of the organic fertilizer granulator has brought a great contribution to the development of agriculture. Mastering the above knowledge can develop production more effectively.

It is well known that the organic fertilizer granulator is a special equipment for the production of organic fertilizer granules, and there are many problems or failures in the organic fertilizer granulation opportunity. As an organic fertilizer granulator manufacturer, we will face the user of the organic fertilizer granulator during the three guarantees service period. Summarize the problems or failures encountered, and draw the following points of maintenance and use for readers and users.

Rotary drum granulator machine in stock

First, do a good job of heat preservation. Due to the climate and environment, the drive parts of the organic fertilizer granulator will start slowly or fail to start due to freezing. This requires that the workplace of the organic fertilizer granulator or the organic fertilizer granulator itself must have certain insulation measures. The raw materials used in the work of the organic fertilizer granulator must also be antifreeze treatment. The moisture content of the organic fertilizer raw materials is low, and the antifreeze treatment is also critical for the winter use of the organic fertilizer pellet machine.

Second, use special lubricants. Low temperature and skillful use frequency will cause the lubricating oil to encounter condensation and freeze retention, which will affect the lubricating oil supply of the organic fertilizer granulator. It can be maintained by adding lubricating oil to the affected organic fertilizer granulator in time. Better use effect.

New type organic fertilizer granulator machine

Third, reasonable maintenance. Every time the work is completed, the organic fertilizer granulator must be inspected and maintained. The main focus is on the transmission part, the lubrication part and the cleaning of residual materials. Maintenance and repair are the basis for the use of the organic fertilizer granulator in winter. And replace the faulty parts of the organic fertilizer granulator in time to avoid the operation of the organic fertilizer granulator and reduce the production and use costs caused by the machine failure. Reasonable maintenance also needs to be completed regularly to ensure the maintenance and attention of each component. Make the organic fertilizer granulator show better results.

Pan Granulator Machine

As long as you pay attention to the main points of the use and maintenance of the organic fertilizer granulator and take corresponding measures, the quality-guaranteed organic fertilizer granulator will better serve our production and production of organic fertilizer particles. The benefit of granulator, drum granulator, disc granulator, organic fertilizer granulator, fertilizer granulation equipment is maximized.

What aspects should be paid attention to in FPC large, medium and small organic fertilizer equipment investment? Analyze the price factors of various types of organic fertilizer equipment. In summary, there are seven basic factors that affect the investment price and production of organic fertilizer.

• Determine the size of the organic fertilizer equipment. For example, how many tons are produced per year, or how many tons are produced per hour, can the price be determined.
• Determining the shape of the particles is what kind of granulator to choose. It is powdery, columnar, oblate or standard round. Commonly used equipment for granulating organic fertilizers are: disc granulator, drum granulator, wet granulator, roller extrusion granulator, flat die granulator, ring film granulator. The selection of the granulator should be decided according to the local fertilizer sales market. The particle shape is different, the process of the organic fertilizer equipment is also different, and the price of the organic fertilizer equipment is also different.

Pig Manure Granulation Machine

• Determine the configuration level of organic fertilizer equipment. The level of configuration is different, the price of organic fertilizer equipment is different, the amount of labor used is different, and the stable and high yield of organic fertilizer equipment is also different: generally higher configuration, automatic batching device, automatic packing device, automatic quantitative feeding device, water Screen dust removal and so on.
• Determine the type of fertilizer produced. It is compound fertilizer equipment or organic fertilizer equipment. For the same output, organic fertilizer equipment generally takes into account the high water content and the strains are not resistant to high temperatures. The model is generally larger than the compound fertilizer model. There are four types of general organic fertilizers, pure organic fertilizer, organic-inorganic compound fertilizer, biological organic fertilizer, compound microbial fertilizer, and the organic fertilizer equipment is different for different varieties.
• Selection of fermentation turning machine. The general fermentation forms include stack fermentation, shallow fermentation, deep tank fermentation, tower fermentation, and rotary drum fermentation. The fermentation methods are different, and the fermentation organic fertilizer equipment is also different. Generally, aerobic fermentation with a shallow trough turning machine is used (the advantages of a shallow trough turning machine: conform to the principle of aerobic fermentation, not easy to form anaerobic, fully complete fermentation, and fast fermentation).

Wheel type Compost Turner for Large Scale Composting

• Determine the level of environmental protection requirements. Places with low environmental protection requirements generally choose to reduce dust and reduce the investment in organic fertilizer equipment. Places with high environmental protection requirements generally choose heavy dust removal and ink dust removal, which can meet the air emission quality standards.
• The price of each model varies according to the required degree of automation. The price of equipment with high degree of automation is correspondingly high, but it can save manpower.