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Commercial composting enables you to make vast amounts of fertilizer. This equipment makes the composting process fast and so much easier. You possibly can make a lot of cash quickly whenever you produce the fertilizer and the equipment is affordable in order to make plenty of compost fast. Quality compost is vital when you need to produce high-quality fertilizer.

Compost can be produced out from many types of manure. The most frequent is cow dung and chicken dung. You can find the dung for cheap and also free. Many farmers will donate the dung totally free and you will also buy it for any inexpensive price if you want to.

The process of commercial composting is ideal for making fertilizer. The fertilizer is used in agricultural operations to create the crops and soil stronger and healthier. Dung makes perfect fertilizer since it is packed with nutrients and cheap and plentiful. It is simple to believe it is.

The appliance is additionally good for environmental surroundings since it takes the dung out of the environment and out from the waste dumps. Cows and chickens produce a lot of dung so converting it into fertilizer is a good thing for your environment.

The production line works by using the dung and making it compost. The dung needs to be dried first after which it may be mixed with organic materials like grass and leaves. The compost will then be left to ferment. If you let it ferment naturally it may take weeks for the fermentation process being completed, but when you use a large compost turner you may have finished compost after as little as fourteen days.

Commercial compost machine for organic fertilizer plant

The compost turning machine will turn the compost over consistently that makes it ferment faster hence the compost will be ready to develop into fertilizer faster. You want to make sure that you make use of these machines simply because they speed up the development process a whole lot. Which means that you may earn more money.

After the compost continues to be made it may be transformed into fertilizer by using a granulation machine. This machine will turn the compost into pellets. The development line provides you with a reasonable method to make large quantities of fertilizer. The machines make pellets of various sizes and they also could even be polished.

Large-scale compost turning machine for organic fertilizer making

If you would like produce a lot of fertilizer you want the ideal commercial composting equipment. These machines are affordable and may be customized for commercial productions of the size. If you want to expand your organization making huge amounts of fertilizer you need to invest in this equipment in order to produce every one of the fertilizer you want.

Making high-quality  compost is not hard if you choose the fertilizer production line. It is affordable which is constructed from the best materials. The machines don’t need a lot of maintenance so you get after-sales service that will last the life of the machine. This line allows you to produce all the fertilizer you will need plus it won’t cost lots of money to run either.

With the rapid development of the cattle industry, fecal pollution has become a major problem. According to relevant data, in some places, the pollution of cow dung to the environment is more than 2 times, which has exceeded the total amount of industrial pollution. In fact, cow dung has many uses. In the past, it was directly fermented as the base fertilizer for crops. Now, manure can be turned into treasure and processed into organic fertilizer to obtain higher benefits. So how to process cow dung into organic fertilizer?

1. Make 1 pack (200 grams) of cow dung compost starter with 3 kg of rice bran (straw powder, sawdust, wheat bran and rice bran are all acceptable) to make a strain mixture for later usewith compost screening machine.
2. Sprinkle the above strain mixture evenly into 2-3 cubic meters of composted cow dung. The moisture of the whole material is kept at about 50-60%. Judging the moisture standard of the material: knead it into a ball, with watermark, no dripping, and it will disperse when you let go. , During the fermentation process, you should pay attention to shelter from the rain. If conditions permit, you can set up a canopy above the material pile, or cover it with a layer of plastic film to prevent the rain from getting wet.
3. Be sure to turn the pile evenly and thoroughlywith the manure composting machine, and turn the low-level special materials into the middle and upper part of the pile as much as possible, so as to fully decompose. After turning the heap once, it must be turned once a week in the future, but when the temperature exceeds 70 degrees, it must be turned immediately, otherwise the beneficial microorganisms and fermentation bacteria will be killed in large quantities, which is not conducive to fermentation and decomposing.

Pig Manure Compost Fertilizer Production Line

Processing cow dung into organic fertilizer can effectively reduce the pollution caused by it, and to a certain extent, it is also of great help to production. Therefore, it is necessary to carry out organic fertilizer treatment on cow dung to play a greater role.

Organic manure compost turners are also common in agricultural and livestock equipment. Generally, our customers usually do not ask us questions about how to operate this equipment after purchasing the equipment. They may feel that they are too familiar with livestock equipment, but It is often such a mentality that the life of the equipment is too short, and the methods that are often used are not necessarily correct.

self propelled compost turner

First of all, let’s talk about the work attitude. There are no major requirements for the operator, as long as they are adults, but they should not be half-hearted during the operation, and their attention should be highly concentrated on operating the equipment.

Secondly, let’s talk about livestock handling. Everyone knows that the organic fertilizer composting turner machine is to ferment livestock manure into organic fertilizer, but don’t overlap with the feeding time of livestock during the use process, or don’t let livestock hear these noises. Into, too much noise will also affect them.

Talking about the cleaning problem, sometimes feces stick to the drum during the operation, then stop the work to clean the feces first. If you don’t clean it once and twice, it will naturally affect the flexibility of the equipment.

The above introduction on “What are the benefits of using an organic fertilizer compost turner for the production and fermentation of organic fertilizer” and “How to properly apply an organic fertilizer turner”, I hope you can understand “the role of an organic fertilizer turner and Use it correctly” will help.

General workflow of organic fertilizer production line:

Raw material collection—biological fermentation with fermentation bacteria—organic fertilizer semi—finished product fermentation completed—crushing—sieving —pre-mixing—-granulation—-drying—cooling—-sieving—-packaging

Let’s take the processing of chicken manure as an example to briefly introduce the fermentation process of the organic fertilizer production line:

self propelled compost turner

Ground strip fermentation:

1. The venue. A relatively flat and open fermentation site is required. Both soil ground and hardened ground are acceptable, and the soil ground needs to be compacted.
2. Stacking of raw materials. Stack the fermented product into a strip shape. Take the 2300 model of ground-type compost turner as an example. The output of this model is 500-800 cubic meters per hour, the stacking width is 2.3 meters to 2.5 meters, and the height is 1.0 meters to 1.3 meters. It uses a 58-horsepower multi-cylinder diesel engine. , Suitable for large and medium-sized organic fertilizer manufacturers.
3. Water regulation. Then it is equipped with auxiliary materials to adjust the moisture of the fermented product. Generally speaking, the weight ratio of feces to auxiliary materials is 3:1. Of course, the specific conditions are adjusted according to the moisture of the raw materials. The moisture content of the adjusted material should be controlled at about 65%. Sprinkle the bacteria evenly on the surface of the fermented product, and use the ground-walking compost turner to turn the pile, break large pieces, and stir. The piled materials are fluffy. Holding the raw materials can form a mass. Loosen your hands and shake the materials. The dough can be dispersed, the raw material moisture in this state is suitable, and it is also very suitable for aerobic fermentation conditions.
4. Pay attention to the temperature rise of raw materials. Basically, the temperature can be raised to between 60°C and 80°C for 23-45 hours, and the temperature can be maintained for 3-5 days, and then the pile can be turned over again to ensure uniform fermentation of the material and also facilitate the diffusion of water. Heating up for three days can basically remove the original smell of feces. The temperature rose to 70°C,turn the pile in time to reduce the damage of beneficial bacteria. It can be fermented into fertilizer in 10-20 days.
5. Fermentation effect. The fermented materials are loose and odorless, with a water content of about 35%, and are brown or dark brown, which is conducive to later deep processing.
6. Later deep processing-crushing, screening, granulating, packaging

complete organic fertilizer production line

FPC is a manufacturer specializing in the research and development of organic fertilizer production lines and special equipment for biological organic fertilizers. There is a professional biological fertilizer technology research and development center. After years of research and practice, our company has developed and produced a complete set of organic fertilizer production lines including fermentation equipment, screening systems, batching systems, granulation equipment, and drying equipment suitable for the production of organic fertilizers and bio-organic fertilizers.

High-temperature composting technology generally uses aerobic tank fermentation to make compost, and uses a tank turning machine to ferment and turn the pile. For large yields, a roulette turning machine can be used to ferment and turn. It can also be decomposed by strip-chop fermentation, using a crawler turning machine or walking type turning machine. It can ensure enough high temperature to kill the parasites and roundworm eggs, and kill the vegetative cells of pathogenic bacteria, and kill weed seeds, and consume the energy such as carbohydrates in the materials as much as possible, so as not to be applied to the soil in the future. After the middle, it causes undesirable phenomena such as burning roots and seedlings. At the same time, the high temperature has the conditions to consume as much as possible the crude fiber in the feces and the hydrocarbons in the straw. If the hydrocarbons in the crude fiber and straw are not removed, after applying this fertilizer to the soil in the future, one will burn the roots, and the other is because the carbon-nitrogen ratio of this fertilizer is too high, which will cause a large number of microorganisms to heat up. At the same time, it will compete for the nitrogen source in the soil to balance the carbon-nitrogen ratio, which will result in an unfavorable situation of competing with plants for fertilizer, resulting in slender roots and seedlings. At the same time, the use of a trough-type compost turner for fermentation and aerobic fermentation can ensure rapid fermentation and keep farmers in the middle of the two crops. In a short period of time, the straw decomposing process is fully completed.

Wheel type Compost Turner for Large Scale Composting

Fermentation of organic fertilizers is to use chain plate type compost turning machines that can process livestock and poultry manure and strip-type crawler turning and throwing machines to ferment and decompose. The second is to use aerobic fecal fermentation tank for fermentation, which has a short operating period and high processing efficiency. The heat generated by the fermentation in the fermenter rises, which can preheat the upper layer of feces and facilitate the flow of air and the supply of oxygen. The fermentation tank is divided into multiple layers, and each layer can be fermented. After the manure is put into the fermentation tank, the manure is transferred and turned over by the turning of the flap. The operation is simple, the energy consumption is low, and the floor space is small and the maintenance is convenient. The third is that the flap is provided with vent holes, and the flap is directly left with fine slits. The bottom of each layer of fermentation chamber is arranged with air pipes, which improves the aeration capacity, reduces the energy consumption of the fan, and makes the air distribution more uniform. However, it is difficult for the staff to understand the processing conditions of high-temperature fermentation of livestock and poultry manure from the outside. The livestock and poultry manure after high temperature treatment can be slowly dropped to the top of the transfer truck or on the receiving conveyor to complete the automation of the device, and the waste gas generated during fermentation is processed by a dedicated waste gas processor. The exhaust gas treated by the processor meets the emission requirements. The fecal material that has been fermented and decomposed needs to be thoroughly decomposed in the aging field. The aging field is also called the secondary fermentation plant. The secondary fermentation generally takes 5-7 days, and the secondary fermentation time can also be determined according to the production volume. The maximum time should not exceed 20 days. The white mycelium inside the fermentation product and the aroma of distiller’s grains will be produced at the same time. The secondary fermentation field can also be used as a raw material storage field. The pellets made of raw materials that are not fermented and decomposed are easy to swell after bagging.

Granular and powder organic fertilizer production line

Next, the fermented raw materials are crushed, and a special crusher can be used to crush to the granulation requirements, generally 0.5-0.08mm (24-50 mesh). At this time, the crushed raw materials are put into a horizontal mixer for mixing, and humic acid can be added or nitrogen, phosphorus, potassium, reinforcing powder, and organic matter can be added to meet the requirements of the formula and meet the national standards. The agitated raw materials are crushed by a chain pulverizer and then sent to an organic fertilizer granulator for granulation. During granulation, the angle of the granulator and the pressure of the water supply can be adjusted according to the required particle size to form balls, and the ball formation rate can reach 95%.

fertilizer rotary drum granulator

At this time, the manufactured particles are sent to the dryer for drying. The length and diameter of the dryer are determined according to the output. The retention time of particles in the dryer is generally about 30-40 minutes. The particles are dispersed in the dryer through the lifting device to fully absorb heat. The heat is generated by the hot blast stove and sent to the dryer through the induced draft fan to dry the particles, suck away the moisture, and enter the dust removal room. After the gas entering the dust removal room is processed, it meets the air emission requirements, and then is discharged into the atmosphere. This meets the requirements of air environmental protection. At the same time, the dried semi-finished product is sent to the cooler for cooling. The feed temperature is generally 60-80 degrees, and the temperature of the cooled material is generally about 30 degrees. Then the cooled semi-finished product is sent to the sieving machine for screening For classification, the particle size of the finished product is between 2.5-5.5, and the finished particles after sieving are sent to the coating machine.

complete organic fertilizer production line

Send the large over-standard particles and small particles into the chain-type powder mill after stirring to be crushed and re-granulated. Color to achieve customer satisfaction, and the coating agent contains certain nutrients to achieve slow-release purpose). The particles sent into the finished product warehouse are weighed and packaged by an automatic weighing and packaging machine. When weighing, they are bagged according to their own set weight. After sealing, the finished organic fertilizer can be sent to the finished product warehouse or shipped out of the factory.

What equipment is used for processing chicken manure into organic fertilizer? What is the process? FPC is a professional organic fertilizer equipment manufacturer. Today I will share with you what equipment is used for processing chicken manure into organic fertilizer, and what is the treatment process? what.

Long-term use of chicken manure organic fertilizer can make crops and plant rhizomes develop, and plants grow well and shiny, and can also increase the yield of crops. The more feasible way to process chicken manure into organic fertilizer is to use organic fertilizer equipment for process treatment, so that the time for processing into fertilizer is short, which is energy-saving and efficient.

Large Scale Compost Turner for pig manure disposal

1. Organic fertilizer fermentation equipment for turning over and fermenting chicken manure

Mix the collected chicken manure with some hay or straw powder and add some starter to make compost and ferment. During the fermentation time, the chicken manure is turned over and fermented with a turning machine, and the organic fertilizer is fully fermented only by turning the pile evenly.

2. The grinder crushes chicken manure organic fertilizer

A wet material crusher can be used for the crushing process. The semi-wet material crusher uses high-speed rotating blades to destroy the fiber with good particle size, high efficiency and high energy. The semi-wet material crusher is mostly used in the production and processing of organic fertilizer, and has a good effect on destroying chicken manure, sodium humate and other materials.

3. Equipment for making organic fertilizer pellets from chicken manure

The chicken manure organic fertilizer is granulated with a disc granulator or a stranded granulator. Make the fertilizer granular, with some weight, not easily dissipated by the wind.

manure rotary dryer machine in organic fertilizer production line

Fourth, use drying and cooling equipment

If it is organic fertilizer particles, cooling equipment can be used for cooling. No drying equipment is needed. If it is powder equipment, it needs to be dried with a tumble dryer first, and then cooled with a cooler.

Rotary Screening Machine for screening unqualified pellets

Five, sieving machine sieving fertilizer

The particles produced in the granulating equipment will have different diameters and need to be sieved and classified by a sieving machine. The large and small granular materials that are unqualified in the screening are transported out by a belt elevator, destroyed from the beginning, and then sent to the granulator for re-granulation.

fertilizer granules coating machine

Sixth, coating equipment coating layer

The coating machine is composed of a screw conveyor, a mixing tank, an oil pump, and a main engine. Powder dusting or liquid coating technology can effectively prevent the agglomeration of compound fertilizers

Step 7: Automatic packaging scale weighing and sealing packaging

Organic fertilizer granular materials are packaged. Fertilizers are actively packaged and weighed to complete quantitative weighing and packaging.

These are the processing methods of chicken manure organic fertilizer equipment processing chicken manure organic fertilizer

With the development of agricultural technology, earth-shaking changes have taken place in the fertilizer industry. The use of traditional fertilizers has been gradually reduced. Now the majority of farmers prefer organic fertilizers produced by organic fertilizer equipment. So what are the advantages of organic fertilizers to allow farmers Do friends love it so much?

Wheel type Compost Turner for Large Scale Composting

The organic fertilizer fermented by the organic fertilizer equipment improves the soil and is good for absorption: it is rich in organic matter and humus, improves the nitrogen fixation capacity of phosphate fertilizer, melts water, promotes the absorption of plants, and increases the activity of beneficial microorganisms in the soil, thereby producing biological regulation substances that can stimulate Root growth promotes nutrient absorption and effectively improves nutrient absorption and utilization.

The chicken manure treated by the organic fertilizer equipment can maintain a good soil aggregate structure after being applied to the soil. The biological activity of the organic matter promotes the activity of various enzymes in the body and accelerates the growth of crops. According to its beneficial advantages, it can inhibit the formation, reduce the production of viruses, reduce the occurrence of diseases, and improve plant activity.

Self Propelled Windrow Compost Turner For Sale

The organic fertilizer produced by the fermentation process of the organic fertilizer equipment can activate the soil, improve soil compaction, nutrient loss, improve soil permeability and plow layer, loosen the soil, increase soil moisture, reduce nutrient absorption resistance, and promote nutrients to crop roots International transfer, enhanced drought resistance, low investment, high output, and remarkable results.

It is precisely because the effect of organic fertilizer produced by organic fertilizer equipment is so good that it can reduce pests and diseases and increase crop yields, so it is deeply loved by farmers. This is why it can replace traditional fertilizers.

The large-span wheel turning compost machine is suitable for the fermentation and turning of organic wastes such as pig, cattle, mutton and chicken manure, sludge garbage, sugar factory filter mud, slag cake and straw sawdust. It is widely used in organic fertilizer plants, fermentation and dewatering operations in compound fertilizer plants, sludge garbage plants, gardening farms, and bisporus mushroom plantations.

Compared with the traditional trough type turning compost machine, it saves space greatly. It has dead corner turning, wide turning and turning range, deep turning and turning depth, uniform turning, and high turning compost efficiency.

Large Scale Compost Turner

Advantages of organic fertilizer large-span wheel type compost turning machine

High turning depth: the turning depth can reach 1.5-3 meters.

Large turning span: its maximum turning width can reach 30 meters wide.

Low energy consumption for turning compost: using a unique energy-saving and high-efficiency transmission structure, the energy consumption of the traditional organic fertilizer turning compost machine is reduced by 70% under the same workload.

No dead corners during turning: The wheel is turned symmetrically, and there is no dead corner turning under the displacement of the speed-adjusting shift trolley;

High degree of automation: equipped with a fully automated electrical control system, no personnel operation is required during the operation of the equipment.

large scale wheel type compost turning machine

Features and advantages of 10m organic fertilizer large-span turning compost machine

• Automated control

The control cabinet is centrally controlled, which can realize manual or automatic control functions.

• Compact structure, advanced technology

The use of some beneficial microorganisms can promote the rapid decomposing of organic waste such as animal manure. Using unique trough continuous aerobic fermentation technology, the organic waste can be quickly decomposed, dewatered, sterilized, and deodorized to achieve the purpose of harmlessness, resource utilization and reduction treatment, with low energy consumption and stable product quality. Applicable aerobic fermentation is suitable for aerobic fermentation, and can be used with solar fermentation chambers, fermentation tanks and moving machines. It can be used in conjunction with the moving machine to realize the function of one machine with multiple slots.

• Rugged

The tooth extraction is sturdy and durable, and has a certain ability to crush and mix materials.

The production volume of wheel-type turning compost machine is relatively large, which is mainly suitable for large-scale organic fertilizer production lines, and the price is relatively higher. The price of large-span wheel-type turning compost machine is generally between 30,000 and 40,000 US dollars.

The ground wheeled compost turner equipment is a device that uses modern technology to convert agricultural wastes, livestock and poultry manures and organic household garbage into bio-organic fertilizers. Its processing objects are stacked materials stacked on cement roads. It is the dry material of livestock and poultry manure after solid liquid separation. It is turned back and forth through the ground wheel turning machine to increase the contact area between the material and oxygen and shorten the time for organic fertilizer to become fertilizer!

The ground-wheeled compost turner adopts a four-wheel walking design, which can be driven forward, backward, and turned by one person. During driving, the whole vehicle rides on the long strip of fertilizer that was piled up in advance, and the rotating knife shaft hung under the frame performs the mixing, fluffing, and shifting of the fertilizer-based raw materials. Shaped piles. It can be carried out in an open field or in a workshop.

The ground wheeled compost turner is a turning compost device for ground stacking and fermentation. Under the right conditions of the feed moisture, the materials can be heated quickly and produce high temperature fermentation. The high temperature above 55 ℃ can be maintained for several days.

4-wheel type windrow compost turner

The specific operation requirements of the ground wheeled compost turner:

• The compostingground must be flat and solid, and there must be no uneven surface larger than 50mm in the operation area. The length is not limited, and the width should ensure that the machine can turn around.
• The width of the raw fertilizer to be mixed shall not exceed 2000mm, and the height shall not exceed 800mm, and it shall be stacked in a straight line.

efficient parts of SX compost turning equipment

Maintenance and maintenance of ground wheeled compost turner:

• General maintenance (working for 10 hours) check, tighten the connecting bolts and nuts, and check whether the oil drain plug is loose.
• Check the cotter pins at all parts and see if there are any defects. If necessary, replace the cotter pins with new ones. The cotter pins shall not be replaced by other objects.
• Check whether the changing knife is defective and whether the fastening bolts are loose, and if necessary, make up and tighten them.
• Clean the hardened attachments on the ground wheel type compost turner.
• After the ground wheeled compost turnerhas been working for one season, replace the gear oil of the reduction box, check the bearings of all parts, disassemble and clean, apply new butter, install it, and replace it if it is severely worn.
• Check whether the scimitar is worn to different degrees, and replace it with a new one if necessary.
• The ground wheel type compost turner will not work for a long time, and all exposed parts should be oiled to prevent rust, and should be covered when placed outdoors.

FPC produces windrow type compost turner machine with different types and techinical parameters. Customers can buy ideal fertilizer  compost turner machine at the best cost. Welcome to our website for consultation. https://www.fertilizerplantcost.com/self-propelled-compost-turner/

large scale wheel type compost turning machine

When we produce pig manure organic fertilizer, the first equipment we need is the fermentation turning machines, and it is also an indispensable equipment in the organic fertilizer fermentation process. There are many types of pig manure compost turning machines, and of course the prices are different. The factors affecting prices are mainly these aspects.

• Manufacturer

Manufacturer factors will lead to certain price differences. Generally, large and powerful manufacturers are more standardized when manufacturing equipment. In order to build a good user reputation for their own enterprises, they are often more cautious when selecting raw materials and the quality of raw materials will be screened to a certain extent. . The pig manure compost turner machine produced is of better quality, low failure rate and good use effect. But the price is often a bit more expensive than some second-rate small factories, because small manufacturers are likely to work hard on the cost of raw materials in order to reduce costs and increase competitiveness.

• Different methods of fermentation equipment

Fermentation methods of organic fertilizers are divided into three categories, windrow-type fermentation, trough-type fermentation, and fermenter fermentation. The fermentation equipment used in each fermentation method is different. The strip type fermentation uses a self-propelled compost turning machines, the trough type fermentation uses a trough type compost turner machine, and the fermentation tank fermentation uses a special organic fertilizer fermentation tank. The prices of the three are generally the most expensive fermentation tanks, followed by self-propelled fermentation, and trough fermentation is the cheapest and most commonly used.

• Hourly output of equipment

After determining the fermentation method, the selection must be narrowed down to a certain category. Then you have to choose specific equipment specifications based on your predicted annual output, such as trough turning machines, with widths ranging from 3 to 10 meters. The larger the output, the larger the size of the equipment you choose. The price of pig manure turning machine under 5 meters is 5,000-8,000 dollars, and the price of more than 5 meters is more expensive 8,000-17,000 dollars. Therefore, the final equipment price is determined by production capacity and output.

As mentioned above, we have a certain understanding of the price of pig manure composting turner machines. In summary, when selecting equipment, we must find a strong manufacturer. There will be a certain guarantee in terms of equipment manufacturing technology and quality, so as to avoid cheap and expensive equipment. There are a lot of troubles, and then we must determine the fermentation method and output to choose a suitable pig manure turning machine.FPC swine manure compost turner will be your best choice.