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The requirement for organic fertilizer continues to be steadily increasing. If you’re in a position to build an efficient production line, it’s likely that you’ll have the capacity to attract substantial profits. With that said, make sure that you use the right approach. Center on locating the ideal design for your organic fertilizer plant.

Take a look at Other Successful Plants

Naturally, you want your plant to thrive. If you need good results, why not look into other plants which may have reached high levels of success? If you examine these plants and check out the machine they’re using, you’ll use a clearer picture of what your very own plant needs.

In the event you don’t have the choice of touring a plant directly, you may want to take a look at video footage of plants. This will help you to start to see the equipment these plants are utilizing, and it will also provde the opportunity to consider the design from the plant.

Consider the Space That You’ll Be Operating In

While other plants can be quite a source of inspiration, the best design for the production line for organic fertilizer will be different in line with the space you’ll work in. You’ll want to make sure that you employ your layout as efficiently as possible.

The volume of space you possess will limit the device you’re able to purchase. Measure your space carefully and strive to utilize the space you might have as efficiently as you can. Make sure that you will have ample space for employees just to walk around and examine the gear as needed.

Organic fertilizer production line for sale

Find a Vendor That Will Answer The Questions You Have

The proper vendor provides a lot of guidance as you hunt for your ideal plant. Look for a vendor which has strong communication skills and is also greater than prepared to answer inquiries which you may have.

Your vendor might be able to offer you recommendations and assist you towards equipment for organic fertilizer making which is in accordance with what you’re trying to find. Make certain you possess a way to learn more regarding the machinery you’re checking out prior to your purchase.

Decide If Getting a Full Production Lines Are the proper Selection for You

If you wish to be sure that you select equipment that works well well together, you could find that investing in a full production line is your greatest choice. Buying bundled equipment is an easy strategy to acquire equipment which will interact seamlessly, also it can also assist you to find high-quality equipment in a better price.

Organic fertilizer production line design

Check out the bundles available from vendors that you simply trust. If you feel that you can make a production line having a better design, you ought to go ahead and do this. However, investing in a complete production line could be a way to save both time and cash.

Make sure that you keep all this advice in mind while you strive to find the ideal design for your organic fertilizer production line. Choose your equipment properly and work to build a fertilizer plant that may exceed your production goals.

As a way to build an organic fertilizer plant with a high production rate, you must make sure which you have all of the necessary equipment in your production line. This process should start with composting the organic materials that you’ll be employing to create your fertilizer. That’s something that you can do having a fermentation tank.

Tanks Allow You to Prepare Materials for the upcoming Stage of Production

As a way to fast produce animal manure compost that can be used and sold, you’ll have to prepare materials you’ll work with for the following stage in the production process. A fermentation tank is an excellent way of getting these materials ready for the next step from the process.

While composting can take a long time, using a fermentation tank will help streamline the method. With the right equipment, you’ll have the capacity to accomplish more and employ the time that you do have as efficiently as possible.

In vessel composting machine for organic fertilizer

You May Enhance Your Fertilizer

An additional benefit of using a fermentation tank is that it provides you with the opportunity to add materials that will ultimately increase your fertilizer and improve its overall effectiveness. For instance, you could add helpful fungi and bacteria in to the mixture.

When you work with a tank, you’ll be capable of create a better product. Bacteria are capable of doing a lot to boost the overall quality of your own fertilizer. You’ll have the capacity to try to manufacture organic fertilizer that suits extremely high standards of quality.

The Fertilizer Will Probably Be Maintained

A tank uses shifts in temperature to quickly decompose the materials used in producing fertilizer. After the process is complete, the temperature will shift again so that you can keep up with the fertilizer. This may be sure that the product still meets high standards of quality when it is ready for release.

Composting is an effective way to create fertilizer on a small scale, but because it’s such a time-consuming process of composting, it isn’t a great choice for big scale operations. A fertilizer tank will help you to streamline this important step during this process while ensuring the constant maintenance of the fertilizer that is certainly produced.

The Tank Prevents Caking

Caking fertilizer is an additional issue you could encounter in most of these production lines. If you’re seeking a way to avoid most of these problems, by using a tank can be a solid option. Caking can prevent proper fermentation, but thankfully, using a tank, you can preserve caking from happening in the first place.

In case your goal is usually to produce top quality organic fertilizer compost inside your plant, finding the right equipment is crucial. By using a tank, you’ll be capable of accelerate the production process while avoiding many common problems.

Having a fermentation tank in your organic fertilizer production line, you’ll see better results overall. When you’re purchasing essential equipment for your plant, you’ll want to ensure that you spend money on the appropriate fertilizer tank. Find a tank that will give you excellent results.

A Granulation Plant is composed of fertilizer machines to generate fertilizer granules. Granulation machines are among the easiest ways to convert fertilizer in powder form into granules. The granulation lines offered provide two different kinds of technology with regards to pelletizing.

Top Reasons To Incorporate A Granulation Plant For Your Fertilizer Business

Fertilizer granulation plants are of help to process powder fertilizers into high-quality granules. Fertilizers in pellet form offer a rise in economic efficiency when compared to powder fertilizers. Here are one of the main benefits connected with granular fertilizers:

– Using a fertilizer granulation line, you are able to produce both granular and powdery fertilizers. This also means you are able to meet the requirements and different preferences of your own customers.

– Granular fertilizers are simple to transport and store.

– You can include a lot more benefits to your product or service once you coat your pelleted fertilizers to provide a way to increase the nutrients towards the final product.

– Fertilizer granules often supply a higher-level of nutrients to crops in comparison to powdery fertilizers.

– Turning powder fertilizers into pellets or granules really helps to lower environmental pollution.

– Fertilizer granules go longer than powder fertilizers.

chicken manure fertilizer granules

What Sort Of Technologies Do Granulation Plants Use To Pelletize Fertilizer Powder?

The granulating machines available either employ wet or dry granulation technologies. Wet granulation line is more best for the processing of wet materials. With this granulation line, powdery materials having a moisture content between 25% and 35% can be utilized. The dry granulation lines are only employed for processing dry powder. This is where materials possess a moisture content that may be below 5%.

On the whole, wet granulation lines are utilized to pelletize organic fertilizers. These pelletizing machines range from the pan granulation machine and the drum fertilizer granulator that use a centrifugal force to attain pelletizing.

The dry granulation lines make use of an extrusion force to accomplish pelletizing. These machines are mainly used to pelletize NPK compound fertilizers. Since these materials have got a low moisture content, through the process of dry-extrusion granulation it will become easy to obtain high-quality compound pelletized fertilizer granules.

Flat die granulating machine works on the principle of dry granulation

Tips About How To Select A Fertilizer Granulation Plant On The Market

When investing within the fertilizer granulation plants, it is important to know that you have various equipment configurations. Both main forms of granule-making lines add a compound or organic fertilizer-producing lines.

Organic Fertilizer Granule Processing Lines

These granulation lines are utilized to produce fertilizer granules from animal manure. When you have animal manure in considerable amounts that you want to change into compost fertilizer, the wet-rotating granulator is ideal to pelletize this waste efficiently.

For small-scale operations, the disc-pan fertilizer machines perform best.

NPK Dry Fertilizer Granulation Plant

In terms of granulating NPK dry fertilizer powder it is advisable to choose a dry granulation line. This equipment involves a fertilizer roller-compactor machine that granulates powder into either pellets or granules. This equipment presses the dry materials into tablets and then crushes the fertilizer into granules or pellets.

In case you have a substantial amount of cattle in your property, it is actually easy to make fertilizer for your crops. It is a very robust form of compost that can be manufactured in the length of just a couple months. Combining this with fillers, you could make pellets which you can use to fertilize your crops quickly. Storing the leftover fertilizer pellets can be done, or you can sell these to other farms in the community. Here is a review of the process of making cattle manure fertilizer. It’s actually much simpler than you will imagine.

Creating Your Compost Pile

Before fertilizer can be created, the compost must be produced. This originates from the manure that you are going to collect. This can be accomplished by hand, or have machines that will collect the cow manure. This will likely then be put right into a pile. Our recommendation is that you create a large pile, measuring a minimum of 4 ft.² in size. If it’s larger, it may take longer for that piles of compost as a result of level of chemical reactions that has to occur within that material. Make sure you add at least 3 inches of organic material, then the compost, giving the process an enhancement. It also need to be turned over, at least every 72 hours, to exacerbate the chemical changes that will happen to make the compost in cattle manure.

Cattle manure compost turning machine for sale

How To Know The Process Is Over

You will see a considerable amount of heat which will be generated through this chemical process. Actually, as soon as the heat begins to minimize, you will be aware that it is visiting the final stages of your process. Many of the heat is going to originate from the core of the pile. By inspecting it, it is possible to tell if you can actually crumble, of course, if it provides now developed a dark brown hue. Another thing to consider will be the smell. It will often have a very earthy odor. Once this is done, after that you can start to use machines that can take this compost that will create cattle manure compost pellets.

Machines Which May Compost Pellets

They are typically termed as a cow manure fertilizer granulator. These are either a huge tube with multiple holes. Or it will probably be a circular disc platform with edges. As being the material rotates, it will be forced out through openings, resulting in the development of the pellets. This will likely then be included in material that will solidify throughout the exterior. This will likely ensure that the compost is just not decompose early. Most of you can do this from the duration of just a couple months you will have the proper setup at the facility.

Rotary drum granulating machine for cow dung

Although this might take many months to perform, the process of creating fertilizer from cow manure is pretty straightforward. You need to have machinery to collect the cow manure, stack it, and ultimately process the pellets that may make the fertilizer. It is much less expensive to accomplish it on your own. However, you can find expenses you need to consider before trying this on your own. The first expense is higher, but during the period of a few months, and positively over a few years, you are going to reduce costs by producing your very own compost from cattle manure.

To be able to build an organic fertilizer plant by using a high production rate, you must make sure that you have all the necessary equipment within your production line. The method should begin by composting the organic materials that you’ll be employing to help make your fertilizer. That’s something you could do with a fermentation tank.

Tanks Permit you to Prepare Materials for the following Stage of Production

As a way to produce fertilizer which can be used and sold, you’ll must prepare the type of material you’ll be working with for the upcoming stage from the production process. A fermentation tank is an excellent way of getting these materials ready for the following step from the process.

While composting can take too much time, utilizing a fermentation tank will help to streamline the composting process. Together with the right equipment, you’ll have the ability to accomplish more and employ some time you do have as efficiently as possible.

In vessel composting machine for organic fertilizer

It Is Possible To Improve Your Fertilizer

An additional benefit of using a fermentation tank is that it provides you with the opportunity to add materials which will ultimately improve your fertilizer and improve its overall effectiveness. As one example, you can include helpful fungi and bacteria to the mixture.

When you deal with a tank, you’ll be in the position to create a better and fast compost. Bacteria are capable of doing a great deal to enhance the overall quality of your fertilizer. You’ll have the ability to try to manufacture organic fertilizer that fits extremely high standards of quality.

The Fertilizer Is Going To Be Maintained

A tank will use shifts in temperature to quickly decompose the type of material being utilized in the creation of fertilizer. After the in vessel composting process is complete, the temperature will shift again so that you can maintain the fertilizer. This can be sure that the product still meets high standards of quality when it is ready for release.

Composting can be an efficient way to produce fertilizer on the small-scale, but because it’s this sort of time-consuming process, it isn’t a good option for big scale operations. A fertilizer tank will help to streamline this important step along the way while ensuring the upkeep in the fertilizer which is produced.

The production of in-vessel composting machine

The Tank Prevents Caking

Caking fertilizer is yet another issue that one could encounter in these sorts of production lines. If you’re looking for a way of preventing these sorts of problems, working with a tank is a solid option. Caking can prevent proper fermentation, but thankfully, with a tank, you can keep caking from happening to begin with.

Should your goal is to produce top quality organic fertilizer inside your plant, having the right devices are crucial. By using a tank, you’ll be capable of speed up the production process while avoiding many common problems.

With a fermentation tank as part of your organic fertilizer production line, you’ll see better results overall. When you’re purchasing essential equipment for fast composting to your plant, you’ll want to make certain that you invest in the correct type of fertilizer tank. Look for a tank that provides you with excellent results.

Commercial composting enables you to make vast amounts of fertilizer. This equipment makes the composting process fast and so much easier. You possibly can make a lot of cash quickly whenever you produce the fertilizer and the equipment is affordable in order to make plenty of compost fast. Quality compost is vital when you need to produce high-quality fertilizer.

Compost can be produced out from many types of manure. The most frequent is cow dung and chicken dung. You can find the dung for cheap and also free. Many farmers will donate the dung totally free and you will also buy it for any inexpensive price if you want to.

The process of commercial composting is ideal for making fertilizer. The fertilizer is used in agricultural operations to create the crops and soil stronger and healthier. Dung makes perfect fertilizer since it is packed with nutrients and cheap and plentiful. It is simple to believe it is.

The appliance is additionally good for environmental surroundings since it takes the dung out of the environment and out from the waste dumps. Cows and chickens produce a lot of dung so converting it into fertilizer is a good thing for your environment.

The production line works by using the dung and making it compost. The dung needs to be dried first after which it may be mixed with organic materials like grass and leaves. The compost will then be left to ferment. If you let it ferment naturally it may take weeks for the fermentation process being completed, but when you use a large compost turner you may have finished compost after as little as fourteen days.

Commercial compost machine for organic fertilizer plant

The compost turning machine will turn the compost over consistently that makes it ferment faster hence the compost will be ready to develop into fertilizer faster. You want to make sure that you make use of these machines simply because they speed up the development process a whole lot. Which means that you may earn more money.

After the compost continues to be made it may be transformed into fertilizer by using a granulation machine. This machine will turn the compost into pellets. The development line provides you with a reasonable method to make large quantities of fertilizer. The machines make pellets of various sizes and they also could even be polished.

Large-scale compost turning machine for organic fertilizer making

If you would like produce a lot of fertilizer you want the ideal commercial composting equipment. These machines are affordable and may be customized for commercial productions of the size. If you want to expand your organization making huge amounts of fertilizer you need to invest in this equipment in order to produce every one of the fertilizer you want.

Making high-quality  compost is not hard if you choose the fertilizer production line. It is affordable which is constructed from the best materials. The machines don’t need a lot of maintenance so you get after-sales service that will last the life of the machine. This line allows you to produce all the fertilizer you will need plus it won’t cost lots of money to run either.

Process for Making Powdery Organic Fertilizer from chicken Manure

• What equipment does fresh chicken manure need to make fertilizer? Generally speaking, the complete equipment of chicken manure organic fertilizer production line is mainly composed of fermentation system, drying system, deodorization and dust removal system, crushing system, batching system, mixing system, granulation system, It consists of a screening system and a finished product packaging system.
• After the fermented and decomposed chicken manure is sent to the pulverizer by the conveyor for pulverization, the material with a fineness of 80 mesh accounts for more than 65%, and is sent to the organic raw material warehouse through the conveyor belt, and enters together with other raw materials (nitrogen, phosphorus and potassium) after electronic measurement. The raw material pulverizer performs secondary pulverization and mixing, and the pulverized and mixed materials are sent to the drum fertilizer granulator through the belt conveyor. The self-viscosity is stimulated. Under the continuous rolling of the drum granulator, the material gradually rolls into a ball, which flows out from the tail of the granulator and is sent to the disc granulator through the belt conveyor. In the long-distance granulation area, the granules are continuously lifted to a high place and rolled down under the action of gravity. The cycle is repeated, the strength of the granules is further strengthened, and the appearance of the granules is more rounded. As the number of particles in the disc fertilizer granulator gradually increases, the finished product The granules overflow out of the granulation tray, and are sent to the dryer through the belt conveyor. The hot air in the hot blast stove is introduced into the dryer through the induced draft fan, and fully contacts the organic fertilizer granules entering the dryer, and the moisture in the granules is quickly removed. After the exchange, a large amount of water vapor is introduced into the dust chamber by the induced draft fan, and then emptied after dust removal and water washing.

fertilizer rotary drum granulator

• The temperature of the particles after drying is about 70 degrees. It flows out through the tail of the dryer and then enters the cooler for cooling. The normal temperature air introduced by the induced draft fan is fully contacted with the high-temperature particles in the cooler, and the temperature of the high-temperature particles is gradually cooled. When it reaches normal temperature, the hot and humid air in the cooler is introduced into the dust chamber by the induced draft fan, and then emptied after dust removal and water washing. The organic fertilizer particles cooled to room temperature flow out from the end of the cooler and enter the screening machine. Under the continuous rolling action of the granules screening machine, the unscreened organic fertilizer passes through the fine screen section of the screening machine (pore size 2.5*2.5) and the finished product screen in turn. In the mesh segment (pore size 4.5*4.5), the organic fertilizer is divided into three specifications: fine return material, finished pellets and large pellets. The fine return material and the crushed large pellets are returned to the granulator through the return belt conveyor for re-making. The finished granules are sent into the coating machine through the belt conveyor, and are fully contacted and mixed with the coated oil or functional bacteria that are metered into the granular fertilizer coater. The coated oil or functional bacteria are evenly wrapped and adsorbed on the surface of the organic fertilizer particles. , and then enter the finished product warehouse, after being measured by the electronic measuring&packaging machine, it is sent to the packaging machine for packaging and sealing, and then enters the finished product warehouse for storage.

Organic fertilizer equipment is the equipment for mass production and processing of organic fertilizer. The complete set of equipment covers all equipment from the collection of organic fertilizer raw materials to the packaging and sales of organic fertilizer.

The production of organic fertilizer making machine is mainly used for livestock and poultry manure, etc., using chicken manure, pig manure, sheep manure, cow manure, and organic fertilizer waste as the main raw materials, adding a certain amount of nitrogen fertilizer, phosphate fertilizer, potassium fertilizer, magnesium sulfate, ferrous sulfate, etc. Substances, rice bran, yeast, soybean meal and sugar are fermented for a certain period of time as biological bacteria, under the action of sulfuric acid, mixed and fermented to process biological organic fertilizer.

Powdery organic fertilizer production line

The products produced by the organic fertilizer processing machinery are made of livestock and poultry manure, chicken and pig manure as raw materials, and do not contain any chemical ingredients. However, chickens and pigs have poor digestion ability and can only consume 25% of the nutrients, while the other 75% of the nutrients in the feed. The components are excreted with the feces, so that the dry product contains nitrogen, phosphorus, potassium, organic matter, amino acids, protein and other components.

Use large-scale organic fertilizer fermentation equipment and biochemical technology to accelerate crop straw decay. That is, the method of mixing and adding fast decomposing agent and using fermentation equipment to turn over and ferment can improve the temperature and speed of composting and shorten the period of composting. Generally, 1 kg of quick-rot agent is added per ton of straw, and livestock and poultry manure is added to mix (or 5 kg of urea) to meet the nitrogen required for microbial fermentation. Use the complete set of organic fertilizer fermentation equipment produced to carry out trough flipping fermentation. Improve fermentation efficiency, shorten fermentation cycle and increase production capacity.

Process for Making Powdery Organic Fertilizer from pig Manure

The traditional crop straw fertilization technology has long fermentation time, poor fermentation effect and simple equipment, which is suitable for small-scale application. There are two methods of high temperature accumulation: composting and retting. The straw fermentation method is: first pulverize the straw with a pulverizer machine, but do not adjust the moisture, carbon-nitrogen ratio, pH value and other factors too much. The ratio of raw materials is the key to improve fertilizer efficiency. The suitable carbon and nitrogen ratio for microbial growth activity is 25:1. Therefore, adjusting the ratio of carbon and nitrogen in composting raw materials is an effective measure to accelerate decomposing and improve the humicification coefficient.

The price of a chicken manure turner varies, including the different models and specifications produced by each manufacturer, and the price is different. The actual detailed price can be based on your business scale and necessary specifications. , depending on the total annual output.

The chicken manure dumper adopts a four-wheel walking design scheme, which can move forward, backward, and turn. It is operated by one person to drive safely. It is a server in the special mechanical equipment for the production of organic fertilizer. On the long fertilizer base, the rotating spiral bevel gear hanging on the wall under the sound card rack performs mixing, bulking, and stacking of the fertilizer base raw materials. It can perform work both in a wide area and in a greenhouse in the production workshop.

self propelled compost turner

Features of Chicken Manure Composting Turner:

1. The overall configuration of the equipment is reasonable. The entire equipment has good rigidity, balanced support, simplicity, firmness, reliable characteristics, easy operation, and strong acceptability to the place. Except for the thick sound card rack, the parts are all standard parts, and the application and maintenance Convenient.
2. The excellent fermentation process adopts the oxygen consumption fermentation of microbial strains. The design scheme is based on the basic principle of oxygen consumption fermentation, so that the fermentation bacteria have an indoor space where they can fully utilize their functions.
3. It is more suitable for microbial strains to ferment poultry manure into fertilizer, the principle and processing technology, which can reasonably mix thick poultry excrement with microbial strains of traditional Chinese medicine preparations and straw powder. It creates a stronger aerobic natural environment for material fermentation. Under the characteristics of this kind of loose material, sheep manure can be fermented at 60-70 degrees Celsius for 3-4 days.
4. The driving force of the whole equipment is balanced and suitable, the energy consumption is low, and the production is large, which reduces the cost of bio-organic fertilizer products. According to the performance parameters of the equipment, the small machine can turn 400-500 cubic meters of chicken manure per hour (equivalent to 100 people and work tirelessly. amount of labor). The maximum number of factory workers is 4-5. Make the finished fertilizer have a significant brand advantage.

Wheel type Compost Turner for Large Scale Composting

Chicken manure compost turner is a major technical improvement of FPC, which depends on the integration of the crushing effect in the middle and late stages of material fermentation. The price of a chicken manure turner, along with the slow drying of the material, the modification of the spiral bevel gear of the crushing equipment can reasonably crush the plates produced by the fertilizer during the fermentation process, which not only saves a crusher, but more importantly Further improve the high efficiency of crushing, reduce costs, and more

On the one hand, the problem that the total output is restrained by the crusher has been dealt with.

As a large livestock animal, cows also produce a lot of manure. Large-scale cattle farms can produce hundreds of tons of cow manure every day. It is difficult to handle such a large amount of cow manure. Although cow dung belongs to organic waste, it will cause air pollution and environmental pollution if it is not disposed of in time. How to deal with cow dung can turn waste into treasure and make the best use of it? Here are a few ways to deal with cow dung.

1. Make cow dung organic fertilizer

Large-scale cattle farms make cow dung organic fertilizer. There is too much cow dung. It needs to be processed by organic fertilizer production line equipment. You can choose a large organic fertilizer production line or a small organic fertilizer production line according to your budget, and use organic fertilizer equipment production line equipment. The processing of cow dung organic fertilizer can satisfy the production of two forms of organic fertilizer: granular organic fertilizer and powder organic fertilizer.

Granular and powder organic fertilizer production line

2. Use cow dung to grow Agaricus bisporus

After the cow dung is separated from solid and liquid and fully fermented, it can be used with cottonseed husks, corn cob, etc. as bacterial material to grow mushroom products such as Agaricus bisporus.

3. Use cow dung to generate electricity

Using cow dung fermentation to generate biogas power generation, using cow dung as fermentation raw material, mixing with corn stalks in different proportions and concentrations, in suitable temperature, pH environment, and isolating oxygen, biogas is generated through anaerobic reaction. Conditional Or local cattle farms with project indicators can build biogas digesters to consume part of the cow dung, and the biogas obtained can be used for the daily production of the cattle farms. This method is generally suitable for small cattle farms.